1. Field of the Invention
The present invention relates to a printing apparatus for printing using a continuous roll sheet.
2. Description of the Related Art
In printing of a large number of sheets, such as printing in the photo print service, continuous roll sheets are used. In manufacturing the continuous roll sheets, to improve the manufacturing yield, end portions of a plurality of continuous sheets with lengths less than a required length may be attached to each other with a fixing material (hereinafter, referred to as a tape), such as a splicing tape, to form a roll with a required length. The continuous roll sheet has one or more taped splices (connected portions) at random positions.
An apparatus discussed in Japanese Patent Application Laid-Open No. 2001-239715 detects a tape using an optical sensor to detect a position of a splice, determines an area including the splice as a non-recordable area, and performs control such that printing is not performed onto the non-recordable area.
In printing high-definition photo images and the like, depending on slight differences in the types of the sheet (for example, the type of paper, the quality of paper, and the thickness of paper) to be used, the conveyance characteristics of the sheet change. The changed conveyance characteristics cause differences in the sheet conveyance amount and the sheet conveyance speed, resulting in differences in the print image quality. Due to the differences in the sheet conveyance characteristics before and after the splice portion of the continuous sheet, images having different image quality, such as hues and granularity, are formed. The print image quality change in the middle of the plurality of pages of the printed material such as a photographic album gives a strong feeling of strangeness to the viewer. To solve the problem, it is desirable to maintain the similar quality of the images sequentially printed on the continuous sheet. However, Japanese Patent Application Laid-Open No. 2001-239715 discloses nothing about the problem and a method for solving the problem.
The present invention is directed to a method for reducing changes in print image quality before and after a splice in printing onto a continuous sheet having the splice.
According to an aspect of the present invention, a printing apparatus includes a conveyance unit configured to convey a sheet that is a continuous sheet, a printing unit configured to print an image onto the conveyed sheet, a detection unit configured to detect a splice of the conveyed sheet, wherein a following sheet area follows and is continuous from the splice, and a control unit configured to adjust, in response to the detection unit detecting a splice of the conveyed sheet, the conveyance by the conveyance unit of the following sheet area depending on conveyance characteristics of the following sheet area.
According to exemplary embodiments, conveyance of a following sheet is adjusted depending on conveyance characteristics of the following sheet, which is continuous from a splice of a continuous sheet. Consequently, even if the sheet characteristics differ before and after the splice, the printing can be continued while maintaining similar print image quality without giving a feeling of strangeness to the viewer.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
A printing apparatus employing an inkjet method according to exemplary embodiments is described below. The printing apparatus is a high-speed line printer that can perform one-sided printing and two-sided printing using a long continuous sheet, the continuous sheet is longer than the length of a unit of print (a page or a unit image), which is to be repeated in the conveyance direction. The printing apparatus is suitably used, for example, in the field of printing of a large number of sheets, such as printing in print laboratories.
The sheet held by the sheet supplying unit 2 may be any continuous sheet other than the sheet wound in the rolled state. For example, a continuous sheet on which lines of perforations with a unit length are formed, to be folded back at each line, may be stored in the sheet supplying unit 2.
As illustrated in
In
In the printing unit 30, a sheet conveyance mechanism (a conveyance unit) includes a pair of conveyance rollers at the upstream side and a pair of conveyance rollers at the downstream side. The pair of conveyance rollers at the upstream side includes a conveyance roller 11 and a plurality of pinch rollers 12, which is driven and rotated by the conveyance roller 11. The pair of conveyance rollers at the downstream side includes a conveyance roller 13 and a plurality of pinch rollers 14, which is driven and rotated by the conveyance roller 13. A platen 15 guides and holds the undersurface of the continuous sheet at a recording position.
The printing unit 30 includes a plurality of print heads of an inkjet method. Each of the print heads includes a line-type print head on which inkjet-type nozzle arrays are formed such that the nozzle arrays cover a maximum print width expected to be used. The ink nozzle arrays may be formed over the whole area in the width direction with unit nozzle tips arranged in a regular pattern such as a staggered arrangement, or over the whole area in the width direction in an array. The inkjet method may be a method using a heating element, a method using a piezoelectric element, a method using an electrostatic element, a method using a micro electro mechanical system (MEMS) element, or the like.
The ink of each color is supplied from an individual ink tank via an ink tube to the each print head. In the present exemplary embodiment, the printing unit 30 includes three print heads of a cyan head 7 for cyan ink, a magenta head 8 for magenta ink, and a yellow head 9 for yellow ink. As illustrated in
To each of the print heads, the ink tube is connected, and ink is supplied from the ink tank (not illustrated). Each print head may be integrated with the ink tank storing the ink of the corresponding color to form a unit. The print heads are integrally held by a head holder 10. The head holder 10 can be moved in the arrow B direction by a drive mechanism.
A scanning apparatus (a reading unit) 19 is disposed further downstream of the pair of conveyance rollers (the pinch rollers 14) at the downstream side. The scanning apparatus 19 is used to read a conveyance adjustment image or a test image printed on the continuous sheet using the printing unit 30. As illustrated in
At a position upstream side of the conveyance roller pair (the plurality of pinch rollers 12), a detection unit 31 for optically detecting the splice (the tape 25) of the continuous sheet, in a noncontact manner, from above the sheet surface is provided. The detection unit 31 includes a light emitting unit for emitting light on the sheet surface from a slanting direction, and an array sensor for detecting the reflected light. The preceding sheet area 26 and the following sheet area 27 are glossy white, and have a high reflectivity. On the other hand, the surface of the tape 25 is black and matted, and has a low reflectivity. Using the difference in the reflectivity, the detection unit 31 detects the passage of the tape 25 over the detection position of the sensor. The detection unit 31 can also detect the height of the sheet surface by detecting which elements of the array sensor having more than one light reception element mainly receive the reflected light. Two pairs of guide rollers 29 are provided upstream and downstream of the detecting unit 31, with each of the pair of guide rollers facing across the sheet. The pair of guide rollers 29 stabilizes the position of the sheet at the detection position of the detection unit 31 in the sheet height direction, and stabilizes the detection accuracy.
In step S101, the control unit 6 starts sequential printing of a plurality of unit images onto the continuous sheet. In step S102, during the printing, the detection unit 31 detects a splice of the continuous sheet. If the detection unit 31 detects the splice (YES in step S102), the processing proceeds to step S103. If the detection unit 31 does not detect the splice (NO in step S102), the processing proceeds to step S107.
In step S103, the control unit 6 performs control such that the printing apparatus continues the printing of the unit images until the detected splice reaches the print position of the yellow head 9, which is located at the most upstream position of the printing unit 30, to print as many unit images as possible. The length of the conveyance path from the detection position of the detection unit 31 to the print position of the yellow head 9 located at the most upstream position is defined in the design. The number of unit images printable onto the area of the length can be calculated from the length of the unit image in the conveyance direction.
In step S104, the control unit 6 sets an area containing the splice as an unprintable area. While the unprintable area passes through the print position, the printing is skipped without performing the printing processing thereon. Onto the unprintable area, the ink is not applied and the area is left blank.
In step S105, after the unprintable area passes through the print position, to convey the following sheet area continuous from the splice, the control unit 6 performs the conveyance adjustment similar to the processing in step S100. In the specification, in the continuous sheet, the sheet before the splice is referred to as “the preceding sheet area”, and the following sheet continuous from the splice is referred to as “the following sheet area”.
In step S106, after performing the conveyance adjustment, the control unit 6 resumes the printing of the unit images. In step S107, the control unit 6 determines whether printing of the predetermined number of sheets is completed (YES) or not (NO). If the control unit 6 determines that the printing is not completed (NO in step S107), the processing returns to step S101, and the control unit 6 repeats the processing. If the control unit 6 determines that the printing is completed (YES in step S107), the control unit 6 ends the sequence.
The conveyance adjustment performed in steps S100 and S105 is described below. As mentioned above, in printing high-definition photo images or the like, depending on slight differences in the types of the sheet (for example, the type of paper, the quality of paper, and the thickness of paper) to be used, the conveyance characteristics of the sheet change. The changed conveyance characteristics cause differences in the sheet conveyance amount and the sheet conveyance speed, resulting in differences in the print image quality. Due to the differences in the sheet conveyance characteristics before and after the splice portion of the continuous sheet, images having different image quality, such as hues and granularity, are formed. The print image quality change in the middle of a plurality of pages of a printed material such as a photographic album gives a strong feeling of strangeness to the viewer. To solve the problem, it is desirable to maintain the similar quality of the images sequentially printed on the continuous sheet.
To solve the problem, in the present exemplary embodiment, in step S100, an actual sheet conveyance amount is detected using the preceding sheet area, and based on the detection, conveyance (a conveyance amount or a conveyance speed) in the sheet conveyance of the preceding sheet area is adjusted. More specifically, before the printing of the image onto the preceding sheet is started, from the top of the sheet, the control unit 6 performs control such that adjustment patterns for conveyance adjustment are printed using the print heads of each color. Then, the scanning apparatus 19 reads the printed adjustment patterns, and detects the amount of deviation of the actual sheet conveyance from an amount of target ideal conveyance. The control unit adjusts control parameters relating to the sheet conveyance (a conveyance amount or a conveyance speed) of the preceding sheet area, such that the deviation of the detected conveyance amount is corrected.
In step S105, the control unit 6 detects an actual sheet conveyance amount using the following sheet area, and acquires information about the conveyance characteristics of the sheet. Based on the acquired conveyance characteristics, the control unit 6 adjusts conveyance (a conveyance amount or a conveyance speed) in the sheet conveyance of the following sheet area. More specifically, after the splice passes through the printing unit 30, from the top of the following sheet area, the control unit 6 performs control such that adjustment patterns for conveyance adjustment are printed using the print heads of each color. Then, the scanning apparatus 19 reads the printed adjustment patterns, and detects the deviation of the amount of the actual sheet conveyance from an amount of target ideal conveyance. The control unit 6 adjusts the control parameters relating to the sheet conveyance (the conveyance amount or the conveyance speed) of the following sheet area, such that the detected deviation of the amount of the conveyance is corrected. If the conveyance characteristics change to the point at which a sheet conveyance state is caused to change before and after the splice on the continuous sheet, for example, if the coefficient of friction on the sheet surface or the thickness of the sheet changes, in steps S100 and S105, different control parameters are set. By the processing, even if the sheet conveyance characteristics differ in the preceding sheet area and the following sheet area, similar conveyance states can be achieved. As a result, the print quality of the series of the images sequentially printed on the continuous sheet can be similarly maintained. The adjustment patterns can be formed in the top part of the following sheet area, that is, in a part close to the splice as much as possible, to reduce the sheet consumption. However, it is not always necessary to form the adjustment patterns in the top area immediately after the splice.
The scanning apparatus 19 reads the adjustment pattern 22 formed as described above, and acquires the data as color image data. The control unit 6 performs color analysis of the color image data, and determines which one of the unit patterns 22a, 22b, and 22c is closest to the predetermined ideal reference color (in this example, the process black). The unit pattern closest to the ideal reference color is the pattern formed by appropriate conveyance and having the most suitable registration of the three colors. The control unit 6 applies the control parameters in the sheet conveyance at the time of the printing of the unit pattern to the sheet conveyance in printing the images onto the following sheet area, and continues the printing of the images onto the following sheet area 27. If the conveyance system for conveying the sheet is driven by a stepping motor, the conveyance adjustment is performed by fine adjustment of the pulse rate. If the conveyance system is driven by a direct current (DC) servomotor, the conveyance adjustment is performed by fine adjustment of the servo calculation amount.
With reference to
In the conveyance adjustment in steps S100 and S105 in the flowchart in
According to the present exemplary embodiment, to detect the sheet conveyance states, it is not necessary to form an adjustment pattern on the sheet. Consequently, the consumption of the sheet and ink for purposes other than the original image printing can be reduced. In addition, the conveyance adjustment in steps S100 and S105 can be performed in a shorter time. As a result, the total print throughput can be increased.
With reference to
In the conveyance adjustment in steps S100 and S105 in the flowchart in
According to the present exemplary embodiment, to detect the sheet conveyance states, it is not necessary to form an adjustment pattern on the sheet. Consequently, the consumption of the sheet and ink for purposes other than the original image printing can be reduced. In addition, the conveyance adjustment in steps S100 and S105 can be performed in a shorter time. As a result, the total print throughput can be increased. Further, since the sensor is the non-contact type direct sensor, physical damage to the sheet can be eliminated.
According to the above-described exemplary embodiments, the conveyance characteristics of the following sheet area 27 are acquired using the adjustment patterns or the direct sensor. The sheet information (the conveyance characteristics) can be acquired using a method other than the above-described methods. For example, on the sheet itself, the sheet information about the following sheet area 27 may be recorded or stored, and the sheet information may be read to perform conveyance adjustment.
In any of the above-described exemplary embodiments, the conveyance adjustment corresponding to the conveyance characteristics of the following sheet area continuous from the splice of the continuous sheet is performed. Consequently, even if the sheet characteristics change before and after the splice, the printing can be continued while maintaining similar print image quality without giving a feeling of strangeness to the viewer.
Aspects of the present invention can also be realized by a computer of a system or apparatus (or devices such as a CPU or MPU) that reads out and executes a program recorded on a memory device to perform the functions of the above-described embodiment(s), and by a method, the steps of which are performed by a computer of a system or apparatus by, for example, reading out and executing a program recorded on a memory device to perform the functions of the above-described embodiment(s). For this purpose, the program is provided to the computer for example via a network or from a recording medium of various types serving as the memory device (e.g., computer-readable medium). An apparatus may be implemented within, include, or otherwise be connected to a central processing unit (CPU), where the CPU is connected to a memory and executes a variety of functions by executing a variety of application programs that are stored in the memory, such as a read only memory (ROM). The ROM may store such information as an operating system, various applications, a control program, and data. The operating system may be the software that controls the allocation and usage of hardware resources such as memory, central processing unit, disk space, and peripheral devices. A random access memory (RAM) may temporarily store the program or the data that is loaded from the ROM. The RAM also is used as a space wherein the CPU executes the variety of programs. In an example, a computer-readable storage medium may store a program that causes a printing apparatus to perform a method described herein. In another example, a central processing unit (CPU) may be configured to control at least one unit utilized in a method or apparatus described herein.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2011-247810 filed Nov. 11, 2011, which is hereby incorporated by reference herein in its entirety.
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2011-247810 | Nov 2011 | JP | national |
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Number | Date | Country | |
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20130120487 A1 | May 2013 | US |