The present invention relates to a printing apparatus.
A printing apparatus that prints an image on a printing medium by discharging ink from a printhead to the printing medium is known. Recently, a printing apparatus like this performs printing for various applications, and various kinds of printing media are used accordingly. For example, a printer capable of performing printing on a non-absorbing printing medium and a poorly absorbing printing medium has been proposed.
When using a printing medium as described above, it is possible to use, in addition to ink containing a coloring material, a reactive liquid that suppresses ink bleeding or beading by causing a phenomenon such as thickening by reacting with the ink. A reactive liquid like this is unnecessary when using a printing medium having a sufficient absorbency. Japanese Patent Laid-Open No. 2018-149735 discloses a method that performs printing using a reactive liquid when using a low-absorbency printing medium, and performs printing using no reactive liquid when using a high-absorbency printing medium.
The absorbency of a printing medium changes in accordance with the type of printing medium. Also, even printing media made of the same material may have different absorbencies depending on brands. The printing quality sometimes decreases if a reactive liquid is not added in an appropriate amount corresponding to the type of printing medium.
The present invention provides a technique that determines a reactive liquid application amount corresponding to the type of printing medium.
According to an aspect of the present invention, there is provided a printing apparatus comprising: a printing unit configured to apply ink containing a coloring material, and a reactive liquid that reacts with the ink, to a printing medium; a reading unit configured to read an ink image on the printing medium; a printing control unit configured to cause the printing unit to print a plurality of ink images different in application amount of the reactive liquid on the printing medium; and a determination unit configured to determine an application amount of the reactive liquid in printing using a predetermined type of printing medium, based on a correlation between a plurality of reading results obtained by the reading unit by reading the plurality of ink images printed on the predetermined type of printing medium.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made to an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
<Outline of Printing Apparatus>
Note that “print” includes not only the formation of significant information such as characters and figures, but also the formation of images, markings, and patterns on a printing medium, regardless of whether the information is significant or insignificant, and the processing of a medium. Printed information is not necessarily actualized so as to be visually perceivable by a human. Also, a “printing medium” can be a plastic film and the like in addition to a sheet of paper.
The printing apparatus 1 includes a conveyor roller 10 for conveying the printing medium P, and a pinch roller 11 urged against the conveyor roller 10. The conveyor roller 10 and the pinch roller 11 sandwich the printing medium P, and feed the printing medium P by rotation onto a platen 4 in the Y direction from a spool 6 on which the printing medium P is wound in the form of a roll.
The carriage 2 includes a printhead 9 and can move both ways in the Y direction on the platen 4 by being guided by a guide shaft 8 extended in the Y direction. The carriage 2 can move between a printing position and a printing standby position (home position) in the X direction. The printing position is a position where the printhead 9 exists in an image printing region on the printing medium P. The printing standby position is a position where the printhead 9 is spaced apart from the printing medium P in the Y direction. The position of the carriage 2 is specified by a position signal which an encoder sensor 5 (
While the carriage 2 is moving, printing is performed by applying ink as a printing material from the printhead 9 at a timing based on the position signal. A process in which the printhead 9 applies ink while the carriage 2 is moving will be called printing scan in some cases. Printing scan can be performed in only forward movement of the carriage 2, and can also be performed in both forward movement and return movement of the carriage 2. An image is printed on the printing medium P by alternately repeating printing scan and conveyance by a predetermined unit of the printing medium P.
In printing scan, scanning is performed at, for example, a scan rate of 45 inch/sec, and a discharge operation is performed with a resolution of 1,200 dpi ( 1/1,200 inch). Scanning can also be performed at a rate higher than 45 inch/sec. When data of one scan is stored in a buffer, the carriage 2 is scanned, and printing is performed as described above.
A belt transmission mechanism can be used as a driving mechanism of the carriage 2. The belt transmission mechanism includes a pair of pulleys spaced apart in the X direction, and a carriage belt wound around the pair of pulleys, and runs the carriage belt by rotating the pulleys by using a carriage motor (
In this embodiment, a read sensor 3 for reading the surface of the printing medium P is installed. The read sensor 3 is, for example, a reflective photosensor. The read sensor 3 can read an ink image formed on the printing medium P when the carriage 2 moves. The read sensor 3 is installed in the carriage 2 in this embodiment, but the present invention is not limited to this. That is, the read sensor 3 can also be a sensor extended in the main scan direction and capable of reading the whole range of the printing medium P in the X direction.
A flexible circuit board 9a for supplying control signals such as a printing signal for discharge driving and a temperature control signal is attached to the printhead 9. The other end of the flexible circuit board 9a is connected to a control circuit (to be described later).
While printing is stopped, the liquid discharge surface of the printhead 9 can be capped. Before printing is started, the cap is opened to make the printhead 9 capable of discharging ink.
The printing apparatus 1 can also include a heater 12 and a heater cover 13 as a curing unit. This unit is installed on the downstream side in the sub-scan direction Y from the position where the carriage 2 scans back and forth in the main scan direction X. The heat of the heater 12 accelerates drying of ink in a liquid state on the printing medium P. The heater 12 is covered with the heater cover 13. The heater cover 13 has a function of efficiently emitting the heat of the heater 12 onto the printing medium P, and a function of protecting the heater 12. Examples of the heater 12 are a sheathed heater and a halogen heater. The heating temperature of the heater 12 is set by taking account of the film formability and productivity of a resin emulsion, and the heat resistance of the printing medium P. Note that the heater 12 can also be hot air blast heating from above the printing medium P, or contact-type heat-conductive heater heating from below the printing medium P. Note also that two or more heaters 12 can be installed and used together as long as a temperature measured by a radiation thermometer (not shown) does not exceed the set value of a heating temperature on the printing medium P.
The printing apparatus 1 can further include a take-up spool 14. The printing medium P printed by the printhead 9 is taken up by the take-up spool 14 and forms a roll-like taken-up medium.
In the printhead 9, these discharge port rows are arranged in the order of the discharge port rows 91K, 91C, 91M, 91Y, and 91RCT in the X direction. In each of the discharge port rows 91K, 91C, 91M, 91Y, and 91RCT, 1,280 discharge ports 90 for discharging corresponding ink are arrayed at a density of 1,200 dpi in the Y direction (array direction). Note that in this embodiment, the discharge amount of ink discharged from one discharge port 90 at one time is about 4.5 pl. The discharge port rows 91K, 91C, 91M, 91Y, and 91RCT are connected to tanks (not shown) storing the respective corresponding inks and the reactive liquid, and the inks and the reactive liquid are supplied. Note that the printhead 9 and the tanks can be either integrated with each other or separated from each other. Note also that examples of the detailed compositions of the black ink (K), cyan ink (C), magenta ink (M), yellow ink (Y), and the reactive liquid (RCT) will be described later.
<Control Unit>
The main controller 26 is also connected to a host apparatus 100 via an interface circuit 21. The main controller 26 receives a command signal (command) and a printing information signal containing printing data transmitted from the host apparatus 100, and transmits status information of the printing apparatus 1 to the host apparatus 100 as needed. The host apparatus 100 is, for example, a personal computer in which a printer driver for controlling the printing apparatus 1 is installed.
<Multipass Printing Control>
The printing apparatus 1 of this embodiment can print an image by so-called multipass printing control that performs printing in a unit region on the printing medium P by performing scanning a plurality of times. Note that in this embodiment, printing is completed by performing scanning eight times in the unit region.
First, in the first scan, the printhead 9 is scanned in a positional relationship in which a unit region 92 on the printing medium P and the discharge port group A1 in the discharge port row 91 oppose each other, and a discharge operation by the discharge port group A1 is performed in the unit region 92 in accordance with printing data corresponding to the first printing scan. When this first scan is complete, the printing medium P is conveyed in the Y direction by a distance corresponding to one discharge port group. Then, the second scan is performed, and a discharge operation by the discharge port group A2 is performed in the unit region 92 in accordance with printing data corresponding to the second scan. After that, the conveyance of the printing medium P and the discharge operation by the printhead 9 are alternately performed, thereby executing discharge operations by the discharge port groups A3 to A8 in the third to eighth scans with respect to the unit region 92. Multipass printing for the unit region 92 is thus complete.
On the other hand, in the reactive liquid discharge port row 91RCT, of the discharge port groups A1 to A8 corresponding to the first to eight scans, printing permitting pixels are arranged in mask patterns corresponding to the discharge port groups A1 to A7 corresponding to the first to seventh scans. That is, no printing permitting pixels are arranged in a mask pattern corresponding to the discharge port group A8 corresponding to the eighth scan. In this embodiment, therefore, the reactive liquid is discharged in only the first to seventh scans of the eight scans.
In this embodiment as explained above, the reactive liquid is applied on the printing medium P before the color inks are applied. Therefore, when each color ink strikes the printing medium P, the color ink instantly comes in contact with the reactive liquid, so aggregation of the coloring material instantly begins. As a consequence, bleeding of the color ink can be reduced.
Also, the printing medium P on which the color inks and the reactive liquid are printed is conveyed and passed through the heater 12. Consequently, the inks are heated and dried, so the inks are easily fixed even on a non-absorbable printing medium and a poorly absorbable printing medium.
<Compositions of Inks and Reactive Liquid>
Each of the color inks (C, M, Y, and K) and the reactive liquid (RCT) to be used in this embodiment contains a water-soluble organic solvent. The water-soluble organic solvent preferably has a boiling point of 150° C. (inclusive) to 300° C. (inclusive) for the reasons of the wettability and the moisture retaining property of the liquid discharge surface of the printhead 9. Particularly favorable solvents are ketone-based compounds such as acetone and cyclohexane, propylene glycol derivatives such as tetraethylene glycol dimethyl ether, and heterocyclic compounds having a lactam structure such as N-methyl-pyrrolidone and 2-pyrrolidone. The content of the water-soluble organic solvent is preferably 3 wt % (inclusive) to 30 wt % (inclusive) from the viewpoint of the discharge performance. More specifically, examples of the water-soluble organic solvent are alkyl alcohols having 1 to 4 carbon atoms such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, and tert-butyl alcohol; amides such as dimethylformamide and dimethylacetamide; ketones or keto alcohols such as acetone and diacetone alcohol; ethers such as tetrahydrofuran and dioxane; polyalkylene glycols such as polyethylene glycol and polypropylene glycol; ethylene glycol; alkylene glycols in which an alkylene group contains 2 to 6 carbon atoms, such as propylene glycol, butylene glycol, triethylene glycol, 1,2,6-hexane triol, thiodiglycol, hexylene glycol, and diethylene glycol; lower alkyl ether acetate such as polyethylene glycol monomethyl ether acetate; glycerin; lower alkyl ethers of polyalcohol such as ethylene glycol monomethyl (or ethyl) ether, diethylene glycol methyl (or ethyl) ether, and triethylene glycol monomethyl (or ethyl) ether; polyalcohol such as trimethylol propane and trimethylol ethane; and N-methyl pyrrolidone, 2-pyrrolidone, and 1,3-dimethyl-2-imidazolidinon. The water-soluble organic solvents as described above can be used singly or in the form of a mixture. Also, it is desirable to use deionized water as water. Note that the content of the water-soluble organic solvent in the reactive liquid (RCT) is not particularly limited. To give desired physical property values to the color inks (C, M, Y, and K) as needed, it is possible to properly add a surfactant, an antifoaming agent, an antiseptic agent, and an anti-mold agent in addition to the abovementioned components.
In addition, the color inks (C, M, Y, and K) and the reactive liquid (RCT) to be used in this embodiment can contain a surfactant. The surfactant can be used as a penetrant for the purpose of improving the penetration property of ink to an inkjet printing medium. As the addition amount of the surfactant increases, a property that decreases the surface tension of ink increases, so the wettability and penetration property of ink with respect to the printing medium improve. It is possible to add a small amount of an acetylene glycol EO adduct as the surfactant, and perform adjustment such that the surface tension of each ink is 30 dyn/cm or less and the surface tension difference between inks is 2 dyn/cm or less. More specifically, the surface tension of each ink can uniformly be adjusted to about 28 to 30 dyn/cm. The surface tension was measured by using the fully automatic surface tensiometer CBVP-Z (manufactured by Kyowa Interface Science). Note that the measurement device is not limited to the above example as long as the surface tension of ink can be measured.
The pH of each ink can be stable on the alkali side, and the value is, for example, 8.5 to 9.5. The pH of each ink is preferably 7.0 (inclusive) to 10.0 (inclusive) in order to prevent elution and deterioration of a member that comes in contact with each ink in the printing apparatus or the printhead, and to prevent a decrease in solubility of a dispersion resin in ink. The pH was measured by using the pH METER F-52 manufactured by HORIBA. Note that the measurement device is not limited to the above example as long as the pH of ink can be measured.
(Color Inks)
Of black ink (K), cyan ink (C), magenta ink (M), and yellow ink (Y) to be used in this embodiment, examples of cyan ink (C) and magenta ink (M) will be explained in detail below in order to simplify the explanation.
//Magenta Ink//
Making of Dispersion
First, an AB block polymer having an acid value of 300 and a number-average molecular weight of 2,500 was made by a routine procedure by using benzyl acrylate and methacrylic acid as materials. Then, the AB block polymer was neutralized by an aqueous potassium hydroxide solution and diluted with ion-exchanged water, thereby making an aqueous homogeneous 50-mass % polymer solution.
100 g of the above polymer solution, 100 g of C.I. pigment red 191, and 300 g of ion-exchanged water were mixed, and the mixture was mechanically stirred for 0.5 hrs.
Then, a microfluidizer was used to process this mixture by passing it through an interaction chamber five times at a liquid pressure of about 70 MPa.
Furthermore, the dispersion obtained as described above was centrifuged (12,000 rpm, 20 min), thereby removing a non-dispersion containing coarse particles and obtaining a magenta dispersion. The obtained magenta dispersion had a pigment concentration of 10 mass % and a dispersant concentration of 5 mass %.
Making of Ink
Ink was made as follows. The following components were added to the abovementioned magenta dispersion to obtain a predetermined concentration. Then, these components were sufficiently mixed and stirred, and the mixture was filtered under pressure by using a micro filter having a pore size of 2.5 (manufactured by FUJIFILM), thereby preparing color ink having a pigment concentration of 4 mass % and a dispersant concentration of 2 mass %.
//Cyan Ink//
Making of Dispersion
First, an AB block polymer having an acid value of 250 and a number-average molecular weight of 3,000 was made by a routine procedure by using benzyl acrylate and methacrylic acid as materials. Then, the AB block polymer was neutralized by an aqueous potassium hydroxide solution and diluted with ion-exchanged water, thereby making an aqueous homogeneous 50-mass % polymer solution.
180 g of the above polymer solution, 100 g of C.I. pigment blue 15:3, and 910 g of ion-exchanged water were mixed, and the mixture was mechanically stirred for 0.5 hrs.
Then, a microfluidizer was used to process this mixture by passing it through an interaction chamber five times at a liquid pressure of about 70 MPa.
Furthermore, the dispersion obtained as described above was centrifuged (12,000 rpm, 20 min), thereby removing a non-dispersion containing coarse particles and obtaining a cyan dispersion. The obtained cyan dispersion had a pigment concentration of 10 mass % and a dispersant concentration of 10 mass %.
Making of Ink
Ink was made as follows. The following components were added to the abovementioned cyan dispersion to obtain a predetermined concentration. Then, these components were sufficiently mixed and stirred, and the mixture was filtered under pressure by using a micro filter having a pore size of 2.5 μm (manufactured by FUJIFILM), thereby preparing color ink having a pigment concentration of 4 mass % and a dispersant concentration of 2 mass %.
The reactive liquid contains a reactive component that reacts with a pigment contained in ink, and aggregates or gelates the pigment. More specifically, this reactive component is a component that can destroy the dispersion stability of ink containing a pigment stably dispersed or dissolved in an aqueous medium by the action of an ionic group, when the component is mixed with the ink on a printing medium or the like. More specifically, glutaric acid is used as described above.
Note that it is not always necessary to use glutaric acid, and various organic acids can be used as the reactive component of the reactive liquid in this embodiment as long as the acids are water-soluble. Practical examples of the organic acids are oxalic acid, polyacrylic acid, formic acid, acetic acid, propionic acid, glycolic acid, malonic acid, malic acid, maleic acid, ascorbic acid, levulinic acid, succinic acid, glutaric acid, glutamic acid, fumaric acid, citric acid, tartaric acid, lactic acid, pyrrolidone carboxylic acid, pyrone carboxylic acid, pyrrole carboxylic acid, furane carboxylic acid, pyridine carboxylic acid, coumaric acid, thiophene carboxylic acid, nicotinic acid, oxy succinic acid, and dioxy succinic acid. When using the total mass of compositions contained in the reactive liquid as a reference, the content of the organic acid is preferably 3.0 mass % (inclusive) to 90.0 mass % (inclusive), and more preferably 5.0 mass % (inclusive) to 70.0 mass % (inclusive).
Making of Ink
In this embodiment as described above, glutaric acid (manufactured by Wako Pure Chemical Industries) was used as the organic acid, and a reactive liquid was made by mixing the following components.
<Printing Medium>
The printing apparatus 1 according to this embodiment can perform printing on a plurality of types of printing media. Printing media printable by this embodiment are classified into two printing media, that is, a printing medium having a relatively low absorbency to water contained in ink, and a printing medium having a relatively high absorbency to water.
Examples of the printing medium having a relatively low absorbency are a printing medium in which a plastic layer is formed on the outermost surface of a base material; a printing medium in which no ink absorbing layer is formed on a base material; and glass, YUPO, and a sheet, a film, and a banner of plastic and the like. Examples of the abovementioned applied plastic are polyvinyl chloride, polyethylene terephthalate, polycarbonate, polystyrene, polyurethane, polyethylene, and polypropylene. These low-absorbency printing media are excellent in water resistance, light resistance, and abrasion resistance, and hence are generally used when printing a printing object for outdoor exhibition.
On the other hand, the printing medium having a relatively high absorbency is a printing medium in which an ink absorbing layer is formed on the surface of a base material, and examples are plain paper and glossy paper. These printing media are inferior to the printing media having a relatively low absorbency in water resistance, light resistance, and abrasion resistance, but have a high color developability because they can absorb ink applied to the ink absorbing layer, and hence can perform high-image-quality printing. Accordingly, these printing media are generally used when printing a printing object for indoor exhibition.
<Generation of Printing Data>
Note that the form in which the user inputs information about the type of printing medium to be used in printing via the UI has been described, but the present invention is not limited to this. An example is a form in which the printing apparatus includes a sensor for discriminating the type of printing medium, and information about the type of printing medium is automatically acquired in accordance with the determination result of the sensor. It is also possible to allow the user to newly register types of printing media in addition to the preregistered eight types of printing media. In addition, the UI shown in
Referring to
The printing condition in S3 includes the condition of the application amount of the reactive liquid.
In S4 of
After that, in S5, a quantization process of quantizing the multilevel data obtained in S4 is performed. This quantization process generates quantized data represented by 1-bit (binary) information determining discharge or non-discharge of each ink and the reactive liquid with respect to each pixel. Note that a method such as dither processing or an error diffusion process can be applied as a method of this quantization.
Then, in S6, a distribution process of distributing the quantized data of each ink and the reactive liquid to a plurality of scans of the printhead 9 in the multipass printing control described earlier is performed. This distribution process generates printing data represented by 1-bit (binary) information determining discharge or non-discharge of each ink and the reactive liquid with respect to each pixel in each of the plurality of scans for a unit region on the printing medium P. After that, the printing operation is started.
Note that the form in which the processing unit 27 of the printing apparatus 1 executes all the processes in S1 to S6 has been explained, but these processes can also be performed by another form. For example, a form in which the host apparatus 100 executes all the processes in S1 to S6 is also possible. Another example is a form in which the host apparatus 100 executes S1 to the color conversion process (S4), and the printing apparatus 1 executes the processes from the quantization process (S5).
As shown in
On the other hand, in the LUT for the printing medium having a relatively low absorbency as shown in
<Adjustment of Application Amount>
The adjustment of the reactive liquid application amount corresponding to the type of printing medium will be explained. As shown in
In S11 of
As shown in
The patterns R0 to R8 of the reactive liquid have the same outer shape (contour) and the same area as those of the color ink patterns I0 to I8. The patterns R0 to R8 and the corresponding patterns I0 to I8 are printed as they are overlapped in the same positions on the printing medium P. The patterns R0 to R8 of the reactive liquid have different application amounts of the reactive liquid, but each pattern is uniform, and the application amount increases from the pattern R0 to the pattern R8. Although the reactive liquid is transparent,
In this embodiment, the application amount is 100% when one dot of the reactive liquid is placed in all of the 1,200-dpi pixels. The pattern R0 is a pattern where the application amount is 0%, that is, where no reactive liquid is applied. The pattern R1 has an application amount of 10%, and the application amount increases by a predetermined unit (in this embodiment, 10%) from the pattern R2 to the pattern R8. Accordingly, the pattern R8 has an application amount of 80%. Since the difference between the application amounts of the reactive liquid applied to adjacent ink images is 10%, that is, constant, it is possible to easily understand a change in degree of bleeding of the ink images K0 to K8.
As an evaluation index of bleeding of an ink image, the brightness of the ink image is used in this embodiment. In an ink image having a large bleed, the color ink bleeds from the lattice pattern, so the brightness decreases. As the application amount of the reactive liquid increases, the brightness of the ink image gradually increases. When the bleed reduces, the change in brightness is small even when the application amount increases.
As described above, a reactive liquid application amount suitable for a printing medium can be determined from the brightness of an ink image. In this embodiment, the application amount of the reactive liquid is determined by reading the brightness of the ink images K0 to K8 by the read sensor 3.
Referring to
In these examples shown in
In S14 of
If the range of a change in evaluation values of the ink images falls within the predetermined range in S21 of
In S22, it is determined that the application amount of the reactive liquid is 0. That is, the printing medium P as a target of the determination of the reactive liquid application amount causes little bleeding even when no reactive liquid is applied, so the reactive liquid is not applied.
In S23, the evaluation value of each ink image is compared with a threshold. In S24, the application amount of the reactive liquid is determined based on the comparison result in S23. In this step, the application amount of the reactive liquid applied to an ink image having an evaluation value having a predetermined magnitude relationship with the threshold is specified. The threshold is determined based on whether the evaluation value (brightness) has reached an equilibrium state, and can be derived from the evaluation value calculated in S13. In this embodiment, the threshold is derived by threshold=maximum value−(maximum value−minimum value)×5%. In the example shown in
Then, a minimum application amount of the application amounts of the reactive liquid applied to ink images having evaluation values exceeding threshold: 54, of the evaluation values of the ink images K1 to K7, is determined as the application amount of the reactive liquid with respect to the printing medium P as a target. In the example shown in
Referring back to
As described above, this embodiment can provide a technique that determines a reactive liquid application amount corresponding to the type of printing medium. An optimum application amount of the reactive liquid can be determined by using test patterns. Printing can be performed by optimizing the application amount of the reactive liquid, even when different brands of the same type of printing media have absorbency differences, or even when using unregistered types of printing media.
Note that this embodiment has been explained by taking an example in which nine ink images different in application amount of the reactive liquid are formed. However, when at least two ink images different in reactive liquid amount are formed, an optimum application amount of the reactive liquid can be determined based on the type of printing medium from the results of reading the ink images. In this case, the ink images preferably include at least an ink image in which the application amount of the reactive liquid is 0. In this embodiment, the application amount is determined based on the range of a change in evaluation values of ink images, that is, based on whether the variation amount falls within a predetermined range. However, the application amount can also be determined from the difference between evaluation values or the radio of the evaluation values. In this embodiment, the application amount of the reactive liquid is not determined from the absolute value of an evaluation value of each ink image, but determined based on the correlation between evaluation values of a plurality of ink images.
When determining an application amount of a reactive liquid, the application amount can be determined more finely by printing and reading test patterns in multiple stages. In this embodiment, the basic flow is the same as the process shown in
In S31, the same processing as in S21 of
In S33, the evaluation value of each ink image is compared with a threshold. This is the same processing as in S23 of
Then, a minimum application amount of the application amounts of the reactive liquid applied to ink images having evaluation values exceeding threshold: 54, of the evaluation values of ink images K1 to K7, is determined as the reference value. In the example shown in
In S35, application amounts of the reactive liquid in the secondary test patterns are determined by regarding that an optimum application amount exists before or after the reference amount determined in S34.
Application amounts of the patterns of the reactive liquid are set around the reference amount determined in S34. In the example shown in
The reactive liquid application amounts (patterns R31 to R33 and R41 to R43) corresponding to the ink images K11 to K13 and K15 to K17 are set such that the application amount evenly increases. That is, the application amounts of the patterns R31 to R33 and R41 to R43 are set at 32.5%, 35%, 37.5%, 42.5%, 45%, and 47.5%. Like
Referring to
In S37, the test patterns formed in S36 are read by a read sensor 3, thereby obtaining the read values of the ink images K10 to K18 by the read sensor 3. In S38, evaluation values of the degrees of bleeding of the ink images K10 to K18 are calculated. The method of calculating the evaluation values is the same as that for the evaluation values of the primary test patterns, and evaluation values are calculated for the ink images K11 to K17.
In S39, the evaluation value of each ink image of the secondary test patterns is compared with a threshold. In S40, the application amount of the reactive liquid is determined based on the comparison results in S39. In this step, an application amount of the reactive liquid applied to an ink image having an evaluation value having a predetermined magnitude relationship with the threshold is specified. The threshold is the same as that used in S33.
Then, a minimum application amount of the application amounts of the reactive liquid applied to ink images having evaluation values exceeding the threshold, of the evaluation values of the ink images K11 to K17, is determined as the application amount of the reactive liquid with respect to the printing medium P as a target.
The printhead 9 can be a thermal-jet printhead using heater elements as ink and reactive liquid discharge elements, and can also be a piezoelectric head using piezoelectric elements as those discharge elements.
The color ink patterns in the test patterns are not limited to lattice-like patterns. The color ink patterns can be various patterns such as stripe patterns including both regions covered with and not covered with color ink.
The read value of the test pattern is not limited to the brightness, and can also be another index such as the reflection density on which the influence of ink bleed is reflected.
The number of ink images in the test patterns is not limited to 9 as in the above embodiments. It is also possible to appropriately select the application amount in the patterns of the reactive liquid. For example, the reactive liquid patterns can be configured by a pattern in which the application amount is 0% and a plurality of patterns in which the application amount exceeds 0%.
Also, the explanation has been made by assuming that the value used to determine whether the evaluation value of each ink image falls within the predetermined range is 1.5, but this value is not limited to 1.5. The threshold (S23, S33, and S39) is also not limited to 54. The threshold can be derived from the calculated evaluation values as in the abovementioned embodiments, and can also be a predetermined value. However, the threshold is preferably a value that makes it possible to determine that the evaluation value has reached an equilibrium state.
Furthermore, an example in which the application amount of the reactive liquid is set to the same amount regardless of the RGB values in portions other than a pure white portion has been explained. However, the application amount can also be changed in accordance with the RGB values.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-141647, filed Aug. 31, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-141647 | Aug 2021 | JP | national |