Patent Grant
10308398
The present invention relates to plastic food bags that are printable, a printer for such plastic food bags and a method for operating the printer and printing individual information on the plastic food bag.
Plastic food bags or deli bags are used in supermarkets and retail stores for packaging a small number of items, for example fresh food at the cheese or meat counter. A label is printed and attached to the plastic food bag. The label is either a self-adhesive label which is glued on the plastic food bag or is a label which is attached to the plastic food bag by means of a staple.
U.S. Pat. No. 5,468,080 describes a poly bag printer for a packaging machine for the production of printed plastic food bags.
U.S. Pat. No. 6,284,177 B1 describes a printable media formed out of polyethylene or polypropylene for the use as a printing media for a checkout receipt reflecting the sale of goods to a customer.
All known methods involve a significant effort at the sales counter with many steps to be executed by a sales person.
In an embodiment, the present invention provides a printing apparatus for printing on continuous plastic food bags, each of the continuous plastic food bags containing a printable area integrated in a plastic foil thereof, the printer apparatus comprising: a plastic food bag holder for holding the continuous plastic food bags; a plastic food bag guiding mechanism for guiding the continuous plastic food bags from the plastic food bag holder in the direction of a plastic food bag printer, the plastic food bag printer comprising a printhead configured for direct thermal printing onto the printable area of each of the continuous plastic food bags; a plastic food bag transporting mechanism for pulling the continuous plastic food bags through the plastic food bag guiding mechanism towards the plastic food bag printer; and a plastic food bag ejector configured to detach an individual plastic food bag from the continuous plastic food bags.
The present invention will be described in even greater detail below based on the exemplary figures. The invention is not limited to the exemplary embodiments. Other features and advantages of various embodiments of the present invention will become apparent by reading the following detailed description with reference to the attached drawings which illustrate the following:
The present invention concerns plastic food bags. A plastic food bag is formed of a first plastic foil. This foil forms one side of the bag. A second plastic foil forms the opposite side of the bag. The first foil and the second foil are on top of each other when the bag is lying on one side. The first foil and the second foil are continuously merged together at three edges to form the plastic food bag, i.e., three edges of the first and the second plastic foil are sealed together to form the plastic food bag.
According to one embodiment, the first and the second foil are made of thermoplastic material. According to one embodiment, the plastic food bags are produced by an extruder and the thermoplastic material is provided in the form of a long thin hose which is formed to a bag by applying seals in a direction perpendicular to the axis of the hose in regular intervals. By folding the hose in a lengthwise direction before sealing, the bag is formed and can be considered as a first foil and a second foil which are continuously merged together. According to one embodiment, the bags are folded in a lengthwise direction such that a small part of the plastic material is folded between the first and second plastic foil and provides a side part of the plastic food bag when the plastic food bag is in use. The bags are not cut completely at the seal during production but are provided as continuous plastic food bags which are attached to each other and are detachable at a perforation.
According to one embodiment, the first foil contains an area which is printable. The possibility to print on the printable area is still given after the production of the plastic food bag is finished, meaning that the plastic food bag does not necessarily need to be printed during production of the plastic food bag, but could instead be printed afterwards, e.g., in a retail store, such as at a point of sale, in which the plastic food bag is used and provided to a costumer.
According to one embodiment, the printable area is used to print information on each plastic food bag individually. Not all plastic food bags need to be printed with the same information. One example of a plastic food bag is a deli bag. According to one embodiment, the printable area is a small part of the first foil of the plastic food bag, e.g., in the center or at a corner. According to one embodiment, the printable area covers a significant part of the first foil of the plastic food bag. According to one embodiment, the first foil and the second foil of the plastic food bag contain printable areas that do not overlap when the plastic food bag is empty.
According to one embodiment, the plastic food bag has preprinted areas besides the printable area as described above. According to one embodiment, a part of the printable area as described above is preprinted. Preprinted means that a print is applied to the plastic food bags during production and is mainly identical on all plastic food bags of continuous plastic food bags. The preprinting is not done in a retail store.
According to one embodiment, the printable area is an area for direct thermal printing. According to one embodiment, the printable area is an area for thermal transfer printing. According to one embodiment, the printable area is an area for ink jet printing.
According to one embodiment, multiple plastic food bags are attached to each other and are detachable at a perforation between two neighboring plastic food bags. Continuous plastic food bags are plastic food bags that are attached to each other. Continuous plastic food bags are a packet of plastic food bags. According to one embodiment, continuous plastic food bags are zig-zag folded and are thus provided as a block of multiple plastic food bags. According to one embodiment, continuous plastic food bags are coiled up on a roll of plastic food bags. Continuous plastic food bags may be inserted as a packet, e.g., as a roll or a block, in a printer and may be printed one after another while a chain made from continuous plastic food bags passes through the printer. After printing, the plastic food bags are detachable from each other by means of the perforation.
According to one embodiment, the printable area comprises at least a base layer with a base coat. The base coat provides a background color, e.g., white for better readability of the content printed on the printable area. This is especially important if the plastic food bag is mainly made of transparent foils. The base coat can be understood as matting agent. Further, the printable area may comprise a middle layer with a thermosensitive material that changes color when heated. During direct thermal printing, the printhead heats the thermosensitive material causing the color of the thermosensitive material to change, e.g., to black, causing the printing to be readable. Further, the printable area may comprise a transparent top layer for coating the middle layer. The transparent top layer protects the printing layer. According to one embodiment, the printable area is for thermal transfer printing. Therefore, the printable area comprises at least an application layer on which the printing is applied by a thermal transfer printing head and a color ribbon for thermal transfer printing. According to one embodiment, the printable area is for ink jet printing. The printable area may therefore comprise at least an application layer on which ink is applied by an ink jet printhead.
According to one embodiment, the plastic food bag comprises a zipper at its open side. The first foil and second foil of the plastic food bag are continuous, i.e., merged at three edges, and have an open fourth edge. A zipper mechanism in provided at this fourth edge to close and reopen the plastic food bag. According to one embodiment, the zipper mechanism for closing and reopening the plastic food bag is provided in the form of weak adhesive. The plastic food bag can be closed by sticking the adhesive part on the opposite side of the plastic food bag and opened by a small force pulling the two foils away from each other.
According to one embodiment, the printable area is for printing at least one of a store address, a store logo, marketing information, a bar code, a price, a weight and ingredients for one or multiple items to be packed in the plastic food bag. The printable area of the plastic food bag is to be used as a substitute for a label and may provide the same information found on a traditional product label.
According to one embodiment, a printing apparatus for printing on a plastic food bag is proposed. The plastic food bag comprises a printable area integrated in one foil of the plastic food bag. The printing apparatus comprises a plastic food bag holder for holding multiple continuous plastic food bags. According to one embodiment, the plastic food bags are plastic food bags as described above. Continuous plastic food bags are multiple plastic food bags which are attached to each other as described above. The printing apparatus further comprises a plastic food bag guiding mechanism. The plastic food bag guiding mechanism is for guiding the continuous plastic food bags from the plastic food bag holder in the direction of a plastic food bag printer.
The printing apparatus comprises a plastic food bag transporting mechanism for pulling the continuous plastic food bags through the plastic food bag guiding mechanism towards the plastic food bag printer. The printing apparatus further comprises a plastic food bag printer for printing individual information onto the printable area of a plastic food bag and a plastic food bag ejector providing the empty and individually printed plastic food bag. According to one embodiment, the plastic food bag ejector has a separator for separating two continuous bags at the perforation between the two continuous bags. According to one embodiment, the separator comprises a metal ridge for detaching one bag from another. According to one embodiment, the separator is a knife that is electrically or pneumatically operated or that is mechanically operated by a user. According to one embodiment, the continuous bags have regularly arranged punched holes or a frame of regularly arranged punched holes for transporting the continuous bags by the plastic food bag transporting mechanism by at least one sprocket wheel. In one embodiment, the printer comprises multiple printheads for printing a printing area in the first foil on the one side of the plastic food bag and a printing area in the second foil on the other side of the plastic food bag.
According to one embodiment, the plastic food bag transporting mechanism comprises at least a first feed roller and a second feed roller. At least one of the first feed roller and the second feed roller is driven. According to one embodiment, both feed rollers are driven. The at least two feed rollers press against each other. According to one embodiment, the at least two feed rollers are made of a rubber like material with a certain static friction in order to pull the continuous plastic food bag. According to one embodiment, additionally or alternatively a sprocket wheel is used for pulling the continuous plastic food bags. The continuous plastic food bags are pulled through the plastic food bag guiding mechanism and through the plastic food bag printer. According to one embodiment, in the direction of movement of the plastic food bags, the plastic food bag transporting mechanism is arranged behind the plastic food bag guiding mechanism and the plastic food bag printer. According to one embodiment, the plastic food bag is then pushed in the direction of the plastic food bag ejector.
According to one embodiment, at least one of the first feed roller or the second feed roller contains a notch for passing through the plastic food bag locking mechanism. According to one embodiment, this notch is also for guiding the plastic food bag and keeping the plastic food bag locking mechanism, e.g. a zipper, at the right position when passing the notch. According to one embodiment, there is a guiding structure for guiding the zipper in the direction of the notch.
According to one embodiment, the plastic food bag printer comprises a data input for receiving individual data to be printed. Further, the plastic food bag printer comprises a printhead for printing the individual information on a printing area of a plastic food bag. Further, the plastic food bag printer comprises a guide roller for guiding the plastic food bag and pressing the plastic food bag against the printhead. According to one embodiment, the guide roller is a non-driven roller. According to one embodiment, the guide roller is a driven roller.
According to one embodiment, the plastic food bag guiding mechanism comprises at least two guide walls neighboring each other in a feeding direction of the continuous plastic food bags. The at least two guide walls are displaced to each other in a direction perpendicular to the feeding direction of the continuous plastic food bags, meaning that the endpoints of at least two guide walls provide a curved way through which the plastic food bags are pulled. This arrangement has the advantage that the continuous plastic food bags are well aligned due to the fact that they are pulled through a curved feeding line. According to one embodiment, the endpoints of the at least two guide walls are rounded edges in order not to break the continuous plastic food bags while they are pulled along the plastic food bag guiding mechanism. According to one embodiment, the plastic food bag guiding mechanism is a slot or chute through which the plastic food bag is guided. According to one embodiment, the plastic food bag guiding mechanism comprises one or more rollers guiding the plastic food bags.
According to one embodiment, the plastic food bag guiding mechanism comprises a first and a second upper guide wall and a first and a second lower guide wall. In a feeding direction of the continuous plastic food bags the walls are neighboring each other in the order of the first upper wall, the first lower wall, the second upper wall and the second lower wall, meaning that in a feeding direction of the plastic food bags there is an upper wall, a lower wall, an upper wall and a lower wall. Therefore, endpoints of the walls push the plastic food bags perpendicular to the feeding direction downwards, upwards, downwards and upwards in order to align them and avoid jams. The printhead and the guide roller are neighboring the second lower wall and the printhead is arranged below the guide roller. Therefore, the guide roller guides the continuous plastic food bags and pushes them in the direction of the printhead.
According to one embodiment, the plastic food bag guiding mechanism, the plastic food bag transporting mechanism and the printhead are mounted on a clamshell device. The upper part of the clamshell may include the first upper wall, the second upper wall, the guide roller and the first feed roller. The lower part of the clamshell may include the first lower wall, the second lower wall, the printhead and the second feed roller. This way, if a new set of continuous plastic food bags needs to be installed in the printing apparatus, the clamshell device is opened by an operator. The feeding path of the continuous plastic food bag is accessible to the operator and the operator is able put the continuous plastic food bags on top of the lower part of the clamshell device. By closing the clamshell device, the feeding line of the plastic food bag is established and the continuous plastic food bags are well included in the feeding path. This arrangement avoids the need to thread the continuous plastic food bags through the curved feeding line of the plastic food bags.
According to one embodiment, the plastic bag guiding mechanism comprises a first and a second upper guide wall and a first and a second lower guide wall. In a feeding direction of the continuous plastic bags the walls are neighboring each other in the order first lower wall, first upper wall, second lower wall and second upper wall, meaning that in a feeding direction of the plastic bags there is a lower wall, an upper wall, a lower wall and an upper wall. Therefore, endpoints of the walls push the plastic bags perpendicular to the feeding direction upwards, downwards, upwards and downwards in order to align them and avoid jams. The printhead and the guide roller are neighboring the second upper wall and the printhead is arranged above the guide roller. Therefore, the guide roller guides the continuous plastic food bags and pushes them in the direction of the printhead.
According to one embodiment, the plastic food bag guiding mechanism, the plastic food bag transporting mechanism and the printhead are mounted on a clamshell device. The upper part of the clamshell may include the first upper wall, the second upper wall, the printhead and the first feed roller. The lower part of the clamshell may include the first lower wall, the second lower wall, the guide roller and the second feed roller. This way, if a new set of continuous plastic food bags need to be installed in the printing apparatus, the clamshell device is opened by an operator. The feeding path of the continuous plastic food bags is accessible to the operator and the operator is able put the continuous plastic food bags on top of the lower part of the clamshell device. By closing the clamshell device, the feeding line of the plastic food bag is established and the continuous plastic food bags are well included in the feeding path. This arrangement avoids the need to thread the continuous plastic food bags through the curved feeding line of the plastic food bags.
According to one embodiment, a method for printing individual information on a plastic food bag is proposed. According to one embodiment, the plastic food bags are plastic food bags as described above. The method comprises providing by a plastic food bag holder with multiple continuous plastic food bags. The method further comprises a plastic food bag transporting mechanism pulling a plastic food bag though a plastic food bag guiding mechanism and a printer. The method further comprises the plastic food bag guiding mechanism arranging the plastic food bag to prepare the plastic food bag to be provided to a printer. The method further comprises the printer printing individual information on a printable area which is integrated in one foil of the plastic food bag.
According to one embodiment, the method as described above is performed in a retail store.
According to one embodiment, the individual information printed is at least one of a store address, a store logo, marketing information, a bar code, a price, a weight and ingredients for one or multiple items to be packed in the plastic food bag.
With regard to continuous plastic food bags 1 as depicted in
According to another embodiment, the continuous plastic food bags 1 are zig-zag folded as a block 34, 35 of multiple plastic food bags 1 as depicted in
In order to install the plastic food bags 1 in the printing apparatus, the plastic food bag guiding mechanism 52, the plastic food bag printer 53, the plastic food bag transporting mechanism 54 and the plastic food bag ejector 55 may be mounted on a clamshell device 60, 61.
Clamshell device 60, 61 may have other configurations. According to one embodiment, the fixing point 63 of the clamshell device 60, 61 may be, for example, at the upper right corner of the clamshell device 60, 61. In another embodiment, the fixing point 63 may not be exactly at a corner of the clamshell device 60, 61 but only close to a corner.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. It will be understood that changes and modifications may be made by those of ordinary skill within the scope of the following claims. In particular, the present invention covers further embodiments with any combination of features from different embodiments described above and below. Additionally, statements made herein characterizing the invention refer to an embodiment of the invention and not necessarily all embodiments.
The terms used in the claims should be construed to have the broadest reasonable interpretation consistent with the foregoing description. For example, the use of the article “a” or “the” in introducing an element should not be interpreted as being exclusive of a plurality of elements. Likewise, the recitation of “or” should be interpreted as being inclusive, such that the recitation of “A or B” is not exclusive of “A and B,” unless it is clear from the context or the foregoing description that only one of A and B is intended. Further, the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise. Moreover, the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.
This patent application is a divisional of U.S. patent application Ser. No. 14/983,582, filed on Dec. 30, 2015, now abandoned, the entire disclosure of which is hereby incorporated by reference herein.
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| Number | Date | Country | |
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| Number | Date | Country | |
|---|---|---|---|
| Parent | 14983582 | Dec 2015 | US |
| Child | 15911195 | US |
