The present invention relates to a printing apparatus, a paper supply apparatus, and a paper supply method for printing on a paper sheet pulled out from a plurality of paper rolls.
A printing apparatus that houses, for example, two paper rolls and prints on a paper sheet pulled out from each paper roll with a printing part is used as a printing apparatus for printing on a paper roll. In this printing apparatus, a conveyance path and a discharging part dedicated for a paper sheet pulled out from each of the paper rolls are provided.
Conventionally, a method for sharing a part of the conveyance paths of the two paper rolls has been proposed. The printing apparatuses disclosed in Japanese Unexamined Patent Application Publication No. 2006-341989 and Japanese Unexamined Patent Application Publication No. 2001-105676 include dedicated paths for conveying each of the two paper rolls, a common path positioned in a downstream side of the dedicated paths, and a printing part provided on the common path, and print on the paper rolls conveyed to the common path from the dedicated path.
However, because the printing apparatuses disclosed in Japanese Unexamined Patent Application Publication No. 2006-341989 and Japanese Unexamined Patent Application Publication No. 2001-105676 require the dedicated paths for each paper roll, components such as a roller and a sensor were required for the dedicated paths, and spaces for installing the components are required. Further, operations of the roller and the sensor had to be controlled for each dedicated path.
This invention focuses on these points, and an object of the invention is to properly convey each paper sheet of a plurality of paper rolls to a printing part with a simple configuration.
In one aspect of the present invention, a printing apparatus comprises: a first housing part that houses a first paper roll that is a roll of a first paper sheet, a second housing part that houses a second paper roll that is a roll of a second paper sheet, a printing part that prints on the first paper sheet and the second paper sheet, a conveying part including a holding part that is configured to hold the overlapping first paper sheet and the second paper sheet respectively pulled out from the first paper roll and the second paper roll, the conveying part conveying the first paper sheet out of the first paper sheet and the second paper sheet held by the holding part to the printing part, a detecting sensor that detects the presence of the first paper sheet, and a controlling part that makes the conveying part convey the second paper sheet held by the holding part to the printing part when the detecting sensor detects that there is no first paper sheet to be conveyed to the printing part is provided.
A configuration of a printer 11 that is an example of a printing apparatus according to the present invention is explained with reference to
The printer 11 is an apparatus that prints on a paper sheet pulled out from a paper roll, and then cuts the paper sheet at a predetermined length and discharges the paper sheet. The printer 11 may be incorporated in, for example, a point of sale (POS) system terminal and a ticket issuing machine as an output apparatus. The printer 11 according to the present embodiment is capable of housing two paper rolls and is capable of continuously printing on another paper roll when one of the paper rolls runs out during printing. As shown in
As shown in
The first housing part 23 houses the first paper roll 21 that is a roll of a first paper sheet P1. The second housing part 24 houses the second paper roll 22 that is a roll of a second paper sheet P2. The first housing part 23 is positioned at a downstream side of the second housing part 24 in a pull-out direction of the paper sheet P1. Further, the second housing part 24 is arranged at a slightly higher position than the first housing part 23. In the present exemplary embodiment, the first paper roll 21 and the second paper roll 22 have no core. Accordingly, there is no need to collect the core when the first paper roll 21 and the second paper roll 22 run out. However, the first paper roll 21 and the second paper roll 22 are not limited as above and may have cores.
The detecting sensor S2 is provided at a bottom part of the second housing part 24 and detects the presence of the second paper roll 22. A transmission-type or a reflection-type photo interrupter including a light emitting part and a light receiving part, for example, is used as the detecting sensor S2. It should be noted that the detecting sensor S2 may be a detecting switch instead of a photo interrupter.
The lever 25 is rotatably supported at the bottom part of the second housing part 24 and causes the light emitted from the light-emitting part of the detecting sensor S2 to be blocked or passed. For example, as shown in
It should be noted that the detecting sensor S2 and the lever 25 do not have to be provided in the second housing part 24. Further, a detecting sensor for detecting the presence of the first paper roll 21 and the remainder of the first paper roll 21 may be installed in the first housing part 23. When the second paper roll 22 in the second housing part 24 is moved to the first housing part 23 as explained below, this detecting sensor detects the presence and the remainder of the second paper roll 22 in the first housing part 23.
As shown in
The roller 28 is rotatably provided in the first housing part 23. As shown in
Further, the paper tray 13 houses two paper rolls (the first paper roll 21 and the second paper roll 22) in the above, but it is not limited to this. For example, the printer 11 may include a paper tray that is capable of housing three paper rolls or more.
The conveying part 14 pulls out the paper sheet P1 or the paper sheet P2 from the first paper roll 21 or the second paper roll 22 and conveys it to the printing part 12. In the present exemplary embodiment, the conveying part 14 includes a common conveying path R (
The conveying path 14 includes a holding part 19 (
The printing part 12 prints on the paper sheet P1 or the paper sheet P2 conveyed by the conveying part 14. The printing part 12 includes a thermal head and prints characters, figures, and the like on a paper sheet here. It should be noted that the printing part 12 may include, for example, a head that ejects ink to the paper sheet instead of the thermal head.
The cutting part 40 cuts the paper sheet P1 or the paper sheet P2 that is printed on by the printing part 12 to be a predetermined length. The cutting part 40 includes, for example, a fixed blade and a movable blade, and cuts the paper sheet by making the movable blade move while holding the paper sheet with the fixed blade. The paper sheet cut by the cutting part 40 is discharged from a discharging port.
The controlling part 50 controls operation of the printer 11 as a whole. The controlling part 50 controls the operation of the conveying part 14, the printing part 12, the cutting part 40, and the like by executing a program stored in a storing part. For example, the controlling part 50 performs conveyance control of the paper sheet P1 and the paper sheet P2 that are conveyed through the common conveying path R. It should be noted that the details of the conveyance control of the paper sheet P1 and the paper sheet P2 are explained below.
A detailed configuration of the conveying part 14 is explained with reference to
<A Paper Sheet Sensor S1>
The paper sheet sensor S1 is provided in the vicinity of a paper sheet inserting port 14c of the common conveying path R. The paper sheet sensor S1 is a sensor for detecting the number of sheets of paper (any of two, one, and zero sheets). Specifically, the paper sheet sensor S1 detects the number of sheets of paper by using a fact that a voltage, that is an output value, varies in accordance with the number of sheets of paper.
Further, the paper sheet sensor S1 has a function of a detecting sensor for detecting the presence of the paper sheet P1 when the holding part 19 holds the paper sheet P1 and the paper sheet P2. As mentioned above, the paper sheet P1 is conveyed first when the holding part 19 holds the paper sheet P1 and the paper sheet P2, and the paper sheet P2 is conveyed after the paper sheet P1 runs out. For this reason, the paper sheet sensor S1 detects that there is no paper sheet P1 when the number of sheets of paper changes from two to one.
It should be noted that the paper sheet sensor S1 detects two, one, or zero sheets as the number of sheets of paper in the above, but it is not limited to this. For example, the paper sheet sensor S1 may detect one or zero sheets as the number of sheets of paper. Specifically, when the first paper roll is housed in the first housing part 23 and the second paper roll is housed in the second housing part 24, the paper sheet sensor S1 detects that the number of sheets of paper is one. Then, when the paper sheet sensor S1 detects the number of sheets of paper is one and also a detecting sensor S2 provided in the second housing part 24 detects the presence of a paper roll in the second housing part 24, the number of sheets of paper held by the holding part 19 can be determined to be two.
[The Paper Feeding Roller 14a and the Paper Feeding Stage 14b]
As shown in
The paper feeding stage 14b is provided under the paper feeding roller 14a to oppose to the paper feeding roller 14a. The paper feeding stage 14b includes a function of a guiding member that guides the paper sheet P1 or the paper sheet P2 fed by the paper feeding roller 14a. Further, the paper feeding stage 14b vertically moves between a holding position for holding the paper sheet and a separated position at which the paper feeding stage 14b is separated from the paper feeding roller 14a and does not hold the paper sheet.
When the paper sheet P1 and the paper sheet P2 in an overlapped state are held by the paper feeding roller 14a and the paper feeding stage 14b, which are the holding part 19, the paper feeding stage 14b contacts the paper sheet P1 and the paper feeding roller 14a contacts with the paper sheet P2 as shown in
In the present exemplary embodiment, when the holding part 19 holds the paper sheet P1 and the paper sheet P2, the paper sheet P1 is conveyed by the conveying roller 14d on the downstream side. On this occasion, the paper sheet P2 out of the overlapping paper sheet P1 and paper sheet P2 is not conveyed to the downstream side by a frictional resistance of the contacting paper feeding roller 14a. On the other hand, because the frictional resistance between the paper sheet P1 and the paper sheet P2 is small, the paper sheet P1 is conveyed to the downstream side by the conveying roller 14d.
Further, in the present exemplary embodiment, materials for the paper feeding roller 14a and the paper feeding stage 14b are selected such that a first frictional resistance between the paper feeding roller 14a and the paper sheet P2 is larger than a second frictional resistance between the paper feeding stage 14b and the paper sheet P1. For example, the paper feeding roller 14a is a roller made of rubber, and the paper feeding stage 14b is a plate made of metal. In this manner, the paper sheet P2 can be effectively prevented from being conveyed when the paper sheet P1 is conveyed. It should be noted that the paper feeding roller 14a is not limited to the above example and may be a roller made of metal such as SUS as long as the first frictional resistance is larger than the second frictional resistance.
Furthermore, the paper feeding roller 14a feeds a front end of the paper sheet P2 held by the holding part 19 to the conveying roller 14d when the paper sheet sensor S1 detects no presence of the paper sheet P1 out of the paper sheet P1 and the paper sheet P2. In such a case, the conveying roller 14d starts conveying the paper sheet P2 to the printing part 12.
[The Spring Member 17]
The spring member 17 provided to the lower part of the paper feeding stage 14b is a biasing member that biases the paper feeding stage 14b towards the paper feeding roller 14a. The paper feeding stage 14b is at the holding position by receiving the bias force of the spring member 17, and holds the paper sheet P1 and the paper sheet P2 between the paper feeding roller 14a. It should be noted that the spring member 17 biases the paper feeding stage 14b in the above but it is not limited to this. For example, the spring member 17 may bias the paper feeding roller 14a towards the paper feeding stage 14b.
[The Gap Adjusting Part 30]
The gap adjusting part 30 adjusts a gap between the paper feeding roller 14a and the paper feeding stage 14b that is biased by the spring member 17. In the present exemplary embodiment, the gap adjusting part 30 adjusts the gap by moving the paper feeding stage 14b vertically between the holding position and the separated position. The gap adjusting part 30 resists the bias force of the spring member 17 and moves the paper feeding stage 14b downwards from the holding position to the separated position. The gap between the paper feeding roller 14a and the paper feeding stage 14b when the paper feeding stage 14b is at the separated position (see
[The Opening-Closing Part 16]
As shown in
A handle 16b for a user to rotate the opening-closing part 16 is provided to the opening-closing part 16. For example, the opening-closing part 16 rotates from the closing position to the opening position as the user raises the handle 16b. It should be noted that there may be a first opening position and a second opening position as the opening position. The first opening position is a position where the opening-closing part 16 is fully opened, and the second opening position is a position where the opening angle of the opening-closing part 16 is smaller than that of the first opening position. The user can set the paper sheet on the paper feeding stage 14b not only when the opening-closing part 16 is at the first opening position but also at the second opening position. In such a case, because the user rotates the opening-closing part 16 to the second opening position to set the paper sheet, and also because the opening-closing part 16 can be stopped from being further rotated from the first opening position by the user, the opening-closing part 16 can be prevented from being damaged by receiving an excessive load.
[A Stopper 18]
The stopper 18 is positioned above the paper feeding stage 14b on the downstream side in the conveying direction of the holding part 19. Further, the stopper 18 is supported by the axis 16a of the opening-closing part 16 and rotates by interlinking with the rotation of the opening-closing part 16. The stopper 18 includes an eccentric part 18a that is at an eccentric position with respect to the axis in a radial direction. When the opening-closing part 16 is at the closing position, the eccentric part 18a is positioned at a separated position where the eccentric part 18a is away from the paper feeding stage 14b (see
Additionally, when the eccentric part 18a is at the contacting position, the front end of the paper sheet P1 or the paper sheet P2 set on the paper feeding stage 14b cannot be positioned on the downstream side from the stopper 18 in the conveyance direction as shown in
[A Paper Sheet Sensor S3]
The paper sheet sensor S3 is a sensor for detecting the paper sheet P1 or the paper sheet P2 that is fed by the paper feeding roller 14a to the conveying roller 14d. The paper sheet sensor S3 is provided in the vicinity of the upstream side of the conveying roller 14d in the conveying direction.
[The Conveying Roller 14d]
The conveying roller 14d is provided on the downstream side of the paper sheet sensor S3 in the conveying direction and conveys the paper sheet P1 and the paper sheet P2. The conveying roller 14d conveys the paper sheet P1 and the paper sheet P2 fed by the paper feeding roller 14a to the downstream side. Here, because a paper sheet conveyance speed by the paper feeding roller 14a is smaller than the paper sheet conveyance speed by the conveying roller 14d, the paper feeding roller 14a does not rotate when the conveying roller 14d conveys the paper sheet P1.
The conveying roller 14d is arranged at a position opposing a head of the printing part 12 and functions as a platen. Further, when the holding part 19 (the paper feeding roller 14a and the paper feeding stage 14b) holds the paper sheet P1 and the paper sheet P2, the conveying roller 14d conveys the paper sheet P1 out of the paper sheet P1 and the paper sheet P2.
It should be noted that the paper sheet conveyance speed by the paper feeding roller 14a and the paper sheet conveyance speed by the conveying roller 14d are different in the above, but it is not limited to this. For example, while the paper sheet conveyance speeds by the paper feeding roller 14a and the conveying roller 14d are the same, the paper sheet conveyance force of the conveying roller 14d may be larger than the paper sheet conveying force of the paper feeding roller 14a. In such a case, when the conveying roller 14d conveys the paper sheet P1, the paper sheet is smoothly transferred as the paper feeding roller 14a is not being rotated.
The conveying roller 14d is at the position opposing the head of the printing part 12 (a head 12a shown in
As explained above, the conveying part 14 conveys the paper sheet in a condition where two sheets of papers are set to the holding part 19 (the paper feeding roller 14a and the paper feeding stage 14b), that is, the paper sheet P1 and the paper sheet P2 are held. In the present exemplary embodiment, the controlling part 50 performs below-mentioned control to smoothly convey the two sheets of papers.
When a first sheet of paper (herein, the paper sheet P1) is set to the holding part 19, the controlling part 50 makes the paper feeding roller 14a send the paper sheet P1 to the conveying roller 14d, and when the paper sheet P2 is set on the paper sheet P1, the controlling part 50 makes the paper feeding roller 14a not send the paper sheet P2 to the conveying roller 14d. Then, the controlling part 50 makes the conveying roller 14d convey the paper sheet P1 out of the paper sheet P1 and the paper sheet P2 that are held by the holding part 19 to the printing part 12 while the paper feeding roller 14a is in a state where the rotation is stopped (specifically, stationary excitation is caused in a driving motor of the paper feeding roller 14a). On this occasion, the paper sheet P2 receives a frictional resistance of the contacted paper feeding roller 14a and is not conveyed. Accordingly, even when the holding part 19 holds the paper sheets P1 and P2, the paper sheets P1 and P2 are not being multi-fed and the paper sheet P1 is properly conveyed to the printing part 12.
As mentioned above, a convex part 26 is provided between the first housing part 23 and the second housing part 24. Therefore, the controlling part 50 makes the paper sheet P2 held by the holding part 19 conveyed to the printing part 12 such that the second paper roll 22 housed in the second housing part 24 runs over the convex part 26 and moves to the first housing part 23. Specifically, when the paper feeding roller 14a feeds the paper sheet P2 towards printing part 12, the second paper roll 22 runs over the convex part 26 by being pulled by the fed paper sheet P2 as shown in
Further, when the paper sheet sensor S1 detects that there is no paper sheet P1 while the printing part 12 is printing the printing data on the paper sheet P1, the controlling part 50 makes the paper sheet P2 held by the holding part 19 be conveyed to the printing part 12 and makes the printing part 12 print the printing data again on the paper sheet P2. Accordingly, even when a paper sheet runs out during printing, the printing data is ensured to be printed on a subsequent sheet of paper.
An example of operation of the printer 11 when the first paper roll 21 and the second paper roll 22 are set and the paper sheets P1 and P2 are conveyed is described with reference to
[4-1. At the Time when a First Paper Roll is Set]
When the paper sheet sensor S1 detects the paper sheet P1 set in the holding part 19 (step S106: Yes), the controlling part 50 rotates the paper feeding roller 14a to feed the paper sheet P1 to the conveying roller 14d (step S108). The fed paper sheet P1 reaches the conveying roller 14d by passing through the paper sheet sensor S3 in the common conveying path R.
Next, when the paper sheet sensor S3 detects the paper sheet P1 (step S110: Yes), the controlling part 50 makes the conveying roller 14d start to convey the paper sheet P1 (step S112). Then, the controlling part 50 stops the rotation of the paper feeding roller 14a and moves the paper feeding stage 14b downwards from the holding position to the separated position (step S114). In this manner, the paper sheet P1 is then conveyed by the conveying roller 14d and is printed by the printing part 12.
[4-2. At the Time when a Second Paper Roll is Set]
Next, when the paper sheet sensor S1 detects two sheets of paper (step S204: Yes), the controlling part 50 causes stationary excitation in a motor connected to the paper feeding roller 14a and fixes the paper feeding roller 14a (step S206). In this manner, when the conveying roller 14d rotates to convey the paper sheet P1, the paper sheet P2 receives a frictional resistance of the paper feeding roller 14a and is not conveyed.
[4-3. At the Time when a First Paper Roll Runs Out]
Next, the controlling part 50 rotates the paper feeding roller 14a and feeds the paper sheet P2 held by the holding part 19 to the conveying roller 14d (step S306). The fed paper sheet P2 passes the paper sheet sensor S3 in the common conveying path R and reaches the conveying roller 14d. On this occasion, the second paper roll 22 housed in the second housing part 24 is pulled by the paper sheet P2 to be fed and is moved to the first housing part 23.
Next, when the paper sheet sensor S3 detects the paper sheet P2 (step S308: Yes), the controlling part 50 makes the conveying roller 14d start to convey the paper sheet P2 (step S310). Then, the controlling part 50 stops the rotation of the paper feeding roller 14a and moves the paper feeding stage 14b downwards from the holding position to the separated position (step S312). In this manner, the paper sheet P2 is then conveyed to the conveying roller 14d and is printed by the printing part 12.
In the printer 11 according to the present exemplary embodiment, the paper sheet P1 out of the paper sheet P1 and the paper sheet P2 held by the holding part 19 in the common conveying path R is conveyed to the printing part 12 and is printed. Then, when the paper sheet sensor S1 detects that there is no paper sheet P1 to be conveyed to the printing part 12, the conveying part 14 conveys the paper sheet P2 held by the holding part 19 to the printing part 12. In such a case, even when the first paper roll 21 and the second paper roll 22 are set to the printer 11, the holding part 19 in the common conveying path of the paper sheet P1 and the paper sheet P2 can convey each paper sheet one by one to the printing part 12 without multi-feeding the paper sheet P1 and the paper sheet P2. Consequently, each paper sheet of a plurality of paper rolls can be conveyed to the printing part 12 with a simple configuration with no conveying paths dedicated respectively for the paper sheets P1 and P2.
The present invention is applied to the printer 11 that is a printing apparatus in the above, but it is not limited to this. For example, the present invention is applicable to a paper supply apparatus with no printing part (for example, a paper supply cassette).
Further, the holding part 19 consists of the paper feeding roller 14a and the paper feeding stage 14b in the above, but it is not limited to this. For example, the holding part 19 may consist of the paper feeding roller 14a and a roller opposing the paper feeding roller 14a. Further, the holding part 19 may include a roller with no conveying function instead of the paper feeding roller 14a.
The present invention is described with the exemplary embodiments of the present invention but the technical scope of the present invention is not limited to the scope described in the above embodiment. It is apparent for those skilled in the art that it is possible to make various changes and modifications to the embodiment. It is apparent from the description of the scope of the claims that the forms added with such changes and modifications are included in the technical scope of the present invention.
Number | Date | Country | Kind |
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2014-120041 | Jun 2014 | JP | national |
The present application is a continuation application of International Application number PCT/JP2015/056907, filed on Mar. 10, 2015, which claims priority under 35 U.S.C. § 119(a) to Japanese Patent Application No. 2014-120041, filed on Jun. 10, 2014. The content of this application is incorporated herein by reference in their entirety.
Number | Name | Date | Kind |
---|---|---|---|
4203562 | DeLuca et al. | May 1980 | A |
5624526 | Perecman | Apr 1997 | A |
8424755 | Irudayam | Apr 2013 | B1 |
20090217835 | Rozenblum | Sep 2009 | A1 |
Number | Date | Country |
---|---|---|
S54-092464 | Jul 1979 | JP |
H04-302567 | Oct 1992 | JP |
H06-297799 | Oct 1994 | JP |
2001-105676 | Apr 2001 | JP |
2006-341989 | Dec 2006 | JP |
Entry |
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“Office Action of Japan Counterpart Application,” with machine English translation thereof, dated Jun. 6, 2017, p. 1-p. 5. |
“Search Report of Europe Counterpart Application”, dated Dec. 15, 2017, p. 1-p. 8. |
Number | Date | Country | |
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20170072716 A1 | Mar 2017 | US |
Number | Date | Country | |
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Parent | PCT/JP2015/056907 | Mar 2015 | US |
Child | 15361066 | US |