The present invention relates to a printing apparatus, a printing method and a storage medium. More particularly, the present invention relates to a printing apparatus that prints text or images onto a print medium by relatively moving a plurality of print heads, in which a plurality of time-share driven printing elements are arranged in an array, a printing method for that printing apparatus, and a non-transitory computer readable storage medium that stores a program.
A full-line type print head comprises a plurality of nozzles that are arranged and is fastened to the main head body so that the array direction of the nozzles coincides with the direction of the paper width. An inkjet printing apparatus such as illustrated in
As one kind of technology related to driving print heads is time-divisional driving of nozzles as disclosed in Patent Literature 1, for example. Time-divisional driving is performed in order to improve the speed of supplying ink and the stability of the ink supply, and in order to reduce the amount of peak power for driving the print heads.
During one drive cycle, dots are formed in the same column on a print medium (area of one pixel width), however, the print medium is conveyed during driving, so dots are formed at shifted positions due to differences in the drive timing. Therefore, for printing data in a line perpendicular to the conveyance direction, dots are formed being shifted and distributed a maximum of one column width from the ideal dot position (see
As technology for solving this problem, there is technology that sets the nozzle positions of a print head to correspond with the conveyance speed and the drive timing during time-divisional driving. In the same way as illustrated in
PTL1: Domestic Re-publication of WO/2001/053102
However, in a full multi-type printing apparatus for color printing, for example, as illustrated in
As was explained above, in conventional technology that avoids the scattering of dots by setting the nozzle positions, it is possible to improve the quality at the image edge, however, there is a problem in that the uniformity of an image decreases due to external factors such as inclination error between print heads.
The object of the present invention is to improve the quality at the image edge and to maintain uniformity of an image when there is inclination error between print heads for a printing apparatus having a plurality of print heads in which a plurality of time-share driven printing elements are arranged.
In order to solve the problems described above, the present invention provides a printing apparatus comprising a plurality of print element arrays that comprise a plurality of printing elements that are arranged in arrays and that are used for discharging ink, the plurality of print element arrays being placed side by side in a direction cross to the direction of the arrays, a relative movement unit configured to cause the plurality of print element arrays and a print medium that faces the plurality of print element arrays to move relative to each other in the cross direction, a drive unit configured to drive the plurality of printing elements of the plurality of print element arrays by time-divisional driving in which the drive timing differs for each specified number of printing elements in a specified drive sequence, wherein the plurality of printing elements of a specified print element array from among the plurality of print element arrays that discharges a specified type of ink are arranged so as to take on relative displacement amounts in the cross direction according to a first drive sequence for the specified print element array in the time-divisional driving, the drive unit drives the plurality of printing elements of the specified print element array by the time-divisional driving to which the first drive sequence is applied so that dots are arranged in a linear shape based on image data that indicates a pixel array in the array direction that is formed in a specified area of a print medium, and the drive unit drives, by the time-divisional driving, the plurality of printing elements of a different print element array other than the specified print element array of the plurality of print element arrays are driven so that dots based on image data that indicates a pixel array in the array direction that is formed in the specified area are printed in positions displaced relative displacement amounts in the cross direction according to drive timing between the plurality of printing elements.
Moreover, the present invention provides a printing method comprising, a plurality of print element arrays that comprise a plurality of printing elements that are arranged in arrays and that are used for discharging ink, the plurality of print element arrays being placed side by side in a direction cross to the direction of the arrays, the printing method comprising the steps of, moving the plurality of print element arrays and a print medium that faces the plurality of print element arrays to each other in the cross direction, and driving the plurality of printing elements of the plurality of print element arrays by time-divisional driving in which the drive timing differs for each specified number of printing elements in a specified drive sequence, wherein the plurality of printing elements of a specified print element array from among the plurality of print element arrays that discharges a specified type of ink are arranged so as to take on relative displacement amounts in the cross direction according to a first drive sequence for the specified print element array in the time-divisional driving, by the step of driving, the plurality of printing elements of the specified print element array are driven by the time-divisional driving to which the first drive sequence is applied so that dots are arranged in a linear shape based on image data that indicates a pixel array in the array direction that is formed in a specified area of a print medium, and by the step of driving, the plurality of printing elements of a different print element array other than the specified print element array of the plurality of print element arrays are driven by the time-divisional driving so that dots based on image data that indicates a pixel array in the array direction that is formed in the specified area are printed in positions displaced relative displacement amounts in the cross direction according to drive timing between the plurality of printing elements.
Moreover, the present invention provides a non-transitory computer readable storage medium that has stored a program for causing a computer to function as the printing apparatus.
With the present invention, in regard to dots that will be printed with ink having the highest density, displacement on the print medium in a direction corresponding to the printing element array direction due to time-divisional driving can be suppressed, so it is possible to improve quality of the edges of an image. On the other hand, in regard to dots of other ink, the dots are dispersed and arranged by displacing each of the dots on the print medium by a displacement amount in a direction that corresponds to the printing element array direction. Therefore, it is possible to achieve both an improvement of quality of the edges of an image, and maintain uniformity of an image with respect to the occurrence of inclination error between print heads.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Embodiments of the present invention will be explained with reference to the drawings.
The embodiment described below is an example in which the present invention is applied to an inkjet printing apparatus. In the inkjet printing apparatus of this embodiment, inkjet print heads are mounted in which an electric heat converter generates thermal energy, the thermal energy causes a film of ink to boil, and ink is discharged from nozzles by the pressure of ink bubbles that are generated as a result. The purpose of using this kind of ink discharge method is just for an example. The range of the present invention is not limited by this ink discharge method. As long as it is within the range disclosed in the Claims, it is possible to apply the present invention to printing apparatuses in which print heads using other various methods are mounted. For example, the present invention can also be applied to printing apparatuses in which print heads that use piezoelectric elements are mounted.
(Construction of the Apparatus)
First, the construction of an inkjet printing apparatus to which the present invention can be applied will be explained.
(Mechanical Construction)
The computer 30 has a function of supplying image data to the printing apparatus 20. The computer 30 comprises a main control device such as a CPU, ROM (Read Only Memory), RAM (Random Access Memory), and a storage device such as a HDD (Hard Disk Drive). In addition, the computer 30 comprises input/output devices such as a keyboard and a mouse; a communication device such as a network card; and the like. These components are connected by a bus or the like, and the functions above can be achieved by the main control device executing a computer program that is stored in the storage device.
As illustrated in
A sheet is conveyed along a conveyance path (path illustrated by the solid line in
The cutter 6 cuts the sheet to a specified length. The information printer 7 prints information such as a serial number and date on the rear surface of the sheet. The drier 8 heats the sheet and causes the ink on the sheet to dry. In the double-sided printing mode, the sheet winder 9 temporarily winds up a continuous sheet for which printing has been completed on one side. The discharge conveyor 10 conveys the sheet to the sorter 11. The sorter 11 sorts and discharges the sheets into different discharge trays 12. The control unit 13 controls all of the components of the printing apparatus 20. The control unit 13, for example, comprises a controller 15 that includes a CPU, memory (ROM, RAM), various I/O interfaces and the like, and an electric power source 16 that controls the electric power that is supplied to the components inside the printing apparatus 20.
The printing apparatus of this embodiment performs printing on a sheet that is rolled into a roll shape, however, clearly the present invention is not limited by the shape of the print medium being used. This is because the object of the present invention described above is accomplished by selectively applying the nozzle shift location and drive sequence in time-divisional driving as will be described later.
Moreover, the conveying mechanism of the printing apparatus of this embodiment is a typical roller mechanism, however, different conveying mechanisms do not hinder the effect of the present invention, and the present invention is not limited by the conveying mechanism.
(Construction of the Print Heads)
The print heads 14 of the printer 4 are separate print heads 14 for the four colors cyan (C), magenta (M), yellow (Y) and black (K), and are constructed so as to be arranged side by side approximately perpendicular to the nozzle array direction. Each of the print heads 14 is arranged so as to face the print medium that is relatively conveyed along the conveyance path with respect to the print heads 14, and the construction of each is the same and illustrated in
Eighteen head chips 60 that are made of silicon are attached to a print head 14 in a zigzag arrangement on a baseboard so as to cover the nozzle array direction and conveyance direction of the print medium. The effective discharge width of a head chip 60 is approximately 1 inch in length. The end sections of head chips that contribute to printing in adjacent areas form connecting sections that overlap in a direction that crosses the nozzle array direction. The head chips 60 are electrically connected by a flexible wiring board (not illustrated in the figure) and wire bonding at electrodes (not illustrated in the figure) on both ends in the nozzle array direction.
The print heads 14 comprise a non-volatile memory (ROM to be described later). The non-volatile memory is connected to the flexible wiring board in the same way as the head chips 60. The print heads 14 are liquid-discharging heads having an effective discharge width of approximately 18 inches, and can continuously print in one pass. The printer 4 comprises a print head 14 for each of the colors cyan (C), magenta (M), yellow (Y) and black (K), and can print in full color on a sheet.
A plurality of nozzle arrays 61, in which a plurality of nozzles that function as printing elements are arranged in a straight row, are arranged in each head chip 60. The print heads 14 of this embodiment, as an example, are constructed with 8 rows of nozzle arrays 61 per one head chip. Each nozzle, as an example that does not limit the present invention, is provided with a drive element that comprises a heating resistor element (heater) and a protective film that protects the heating resistor element. In addition, each nozzle is provided with a discharge port at a position facing the heating resister element, and a drop of ink is discharged outside from the discharge port. The drive element causes electric current to flow to the heater, which heats the liquid and generates bubbles, and that kinetic energy causes the liquid to be discharged from the nozzle. The number of nozzles in each nozzle array in this embodiment is 1024. The arrangement of the nozzles in each nozzle array will be described in detail later.
In this embodiment, a printing system that includes an inkjet printer having the most common construction and that performs color printing using four colors of ink C, M, Y and K will be explained. However, in consideration of the object of the present invention described above, the present invention of course is not limited to a 4-color inkjet printer. In other words, it is possible to apply the present invention to a printer that has print heads 14 that correspond to other colors in addition to the four colors CMYK, or to a printer that performs printing by combining ink types other than CMYK.
(Control Configuration)
Next, an example of construction of the controller 15 will be explained using
In the controller 15, a CPU 40 is connected to, a ROM 51, RAM 52 and I/F 53 by way of a bus. The CPU 40 performs overall control of the processing by the printing apparatus 20. The ROM 51 stores a program for causing the printing apparatus 20 to operate, and information and the like for a plurality of drive sequences related to time-divisional driving that will be explained later. The RAM 52 is used as a work area for the CPU 40. The I/F 53 is a communication interface that connects external devices (for example a computer 30) with the printing apparatus 20.
The CPU 40 comprises an image processor 41 and a time-share drive sequence selector 42 and the like, and executes the image processing by the printing apparatus 20 of this embodiment. This kind of image processing is achieved by the CPU 40 reading the program that is stored in the ROM 51, and executing that program using the RAM 52 as a work area.
The image processor 41 performs image processing on image data that was inputted in vector format, and generates a dot arrangement pattern for each head chip of the print heads 14 of each color, and for each nozzle array. The processing flow of the image processing by the image process 41 will be explained below with reference to
According to the processing flow such as illustrated in
In the processing flow in
The time-share drive sequence selector 42, according to the ink colors filled in each print head 14, selects a specific drive sequence from a plurality of drive sequences that are stored in the ROM 51. Next, the time-share drive sequence selector 42 transfers the selected drive sequence and binary image data to each print head 14. This will be described in detail later.
(Internal Construction and Control of a Print Head)
How the head drivers 25 to 28 of the print heads 14 cause ink to be discharged from nozzles based on binary image data will be explained in detail. The following ex-planation corresponds to all of the print heads 14 of the printing apparatus 20.
In this embodiment, the print heads 14 perform time-divisional driving of nozzles. As was described above, time-divisional driving is technology that reduces the burden on the electric power source by reducing the peak value of the drive current in the print heads 14. In this embodiment, in each head chip 60, 1024 nozzles are included in one nozzle array 61, and those 1024 nozzles are divided into nozzle groups every 16 continuous nozzles. The print heads 14 cause ink to be discharged by driving the nozzles in each nozzle group in order at different timing. As a result, the peak value of electric current that is necessary for discharging ink can be reduced by 1/16 when compared with the case of driving the nozzles of a head chip 60 at the same timing.
In
The output of each AND circuit 100 to 115 is inputted to one of the input terminals of each AND circuit 200 to 215, and the output of each AND circuit 200 to 215 is connected to the base of each transistor 300 to 315. Each output terminal of a decoder 80 is connected to the other input terminal of each AND circuit 200 to 215. The output signals ENB0 to 15 that are generated by the decoder 80 based on signals HT_ENB0 to 3 are signals for making the drive timing in time-divisional driving described above different. The emitters of the transistors 300 to 315 are connected to a heat ground HGND, each of the collectors is connected to one terminal of each heater 400 to 415 that corresponds to each of the nozzles, and the other terminal of each heater 400 to 415 is connected to a heat electric power source VH.
In this kind of circuit construction, when the image data IDATA is “1” and the heat enable signal PH_ENB00 is “1”, and furthermore when one of the output signals ENB0 to 15 is “1”, one of the outputs of the AND circuits 200 to 215 becomes “1”. One corresponding transistor among the transistors 300 to 315 becomes ON according to the outputs from the AND circuits 200 to 215. As a result, electric current flows to one corresponding heater among the heaters 400 to 415, and that heater generates heat, and ink is discharged from the corresponding nozzles.
Next, the generation of the output signals ENB0 to 15 described above, which are signals for performing time-divisional driving, and the timing thereof will be explained.
Image data IDATA in column units that is transferred to the print heads becomes effective by a latch signal D_LAT. Signals HT_ENB0 to 3 are expressed by 4-bit data with HT_ENB3 being the most significant bit. Signals HT_EN0 to 3 are transferred to the print head 14 as drive sequence information such as 0, 6, 12, 3, 9, 15, 2, 8, 14, 5, 11, 1, 7, 13, 4, 10 and the like in one column. The print head 14 is such that, depending on the combination of bits of the received signals HT_ENB0 to 3, the decoder 80 generates output signals ENB0 to 15 at timing that corresponds to drive sequence I and drive sequence II, or some other drive sequence, which is the time-share drive sequence that will be described later. In the decoder 80, for example, the output signals ENB0, 6, 12, 3, 9, 15, 2, 8, 14, 5, 11, 1, 7, 13, 4, 10 sequentially become 1 (active) at set intervals according to the timing chart, and the 16 nozzles are driven in order according to this (drive sequence I). In the same drive sequence that the 16 nozzles are time-share driven, each of the nozzles in 64 blocks of 1 nozzle array, 512 blocks in 1 head chip 1, 9216 blocks in the print heads 14 of each color are time-share driven at the same time. Nozzles are time-divisional driving in a similar way for the next column as well.
Next, selective application of driving order in time-divisional driving applied to an inkjet printing apparatus will be explained.
(Selective Application of Driving Order in Time-Divisional Driving)
In this embodiment, print heads that employ a shifted nozzle arrangement as will be explained later are used as the print heads 14 corresponding to each color. One drive sequence is selected from among at least two kinds of drive sequences according to the processing flow illustrated in
When the power to the printing apparatus 20 is turned ON, the processing illustrated in
(Time-Divisional Driving and Shifted Nozzle Arrangement of the Black Print Head)
As was explained above, when performing time-divisional driving of print heads that have straight nozzle arrays that are perpendicular to the conveyance direction, the dot positions in one column on the print medium are shifted by an amount equal to difference in the timing for driving each nozzle in time-divisional driving. In other words, the dot positions are dispersed and displaced on the print medium in the conveyance direction of the print medium. When a printing apparatus prints black text on a print medium, there is a need for quality at the edge of the image being printed. Therefore, in order to prevent the phenomenon of the dispersion and displacement of dot positions in the conveyance direction of the print medium, in this embodiment, a print head for black ink is used in which the nozzle arrangement is displaced from the straight array to correspond to drive sequence I. In this specification, such an arrangement is called a shifted nozzle arrangement.
Each nozzle group in a nozzle array comprises 16 nozzles, and the timing for driving each nozzle of the 16 nozzles is different. In
In the shifted nozzle arrangement of the example of this embodiment, the nozzles 1 to 16 are shifted and arranged as illustrated in
Here, the operation that is achieved by cooperation between the shifted nozzle arrangement and drive sequence I will be explained with reference to
When a print head for black ink, in which shifted nozzle arrangement is not performed for the printing elements and nozzles are arranged in a straight array, performs time-divisional driving in which drive sequence I is applied, each of the printing elements is driven at set time intervals according to the timing chart for drive sequence I. As a result, the dots that are supposed to be printed on a print medium by the nozzles are shifted based on the dot position of the dot from nozzle 1 by distances that are given in the third column of the Table illustrated in
On the other hand, in this embodiment, shifted nozzle arrangement is performed for the black ink print head, and the nozzles are arranged by shifting in the conveyance direction of the print medium by distances that are provided in the fourth column of the Table illustrated in
(Time-Divisional Driving and Shifted Nozzle Arrangement of Other Color Print Heads)
For print heads that discharge ink of colors other than black ink, shifted nozzle arrangement described above is set in common with the black print head. Moreover, as was described above, drive sequence II is applied for ink of colors other than black according to the processing in
In drive sequence II for other color print heads, when printing is performed on a print medium by a print head for which shifted nozzle arrangement was performed for drive sequence I, there is a need for the impact positions of dots on the print medium to be shifted and dispersed uniformly in the conveyance direction with respect to the ideal dot arrangement. How drive sequence II satisfies this requirement will be explained with reference to
When drive sequence II is applied and time-divisional driving is performed for the black ink print head in which shifted nozzle arrangement is not performed for the printing elements and nozzles are arranged in a straight line, each of the printing element is driven at set time intervals according to the timing chart. As a result, dots that are to be printed on the print medium by the nozzles are shifted by distances given in the third column of the Table illustrated in
On the other hand, in this embodiment shifted nozzle arrangement described above is performed for print heads of other colors and the nozzles are arranged so as to be shifted in the conveyance direction of the print medium by distances given in the fourth column of the Table illustrated in
(Effect With Respect to a Conventional Example)
In this embodiment, it is possible to solve the problem with the conventional technology by selectively applying different drive sequences for time-divisional driving depending on the color of the ink of the print head by using print heads for each color that have head chips for which shifted nozzle arrangement has been performed to correspond to drive sequence I.
In other words, as illustrated in
Moreover, as illustrated in
On the other hand, when one or plurality of print heads that use ink of another color is installed having an inclination error θ, the dot array by this embodiment becomes as illustrated in
Furthermore, in addition to being able to achieve both effects, by using print heads that have the same standards for each color, there is also the effect of being advantageous from the aspect of cost, since there is no need to make special print heads for each color.
With this embodiment the same effect as in the first embodiment is obtained by performing time-divisional driving in which the same drive sequence is applied to the print heads of each color of ink.
In this embodiment, for the print head that discharges black ink, a print head having the shifted nozzle arrangement illustrated in
Here, the operation that is achieved by the nozzle arrangement and drive sequence I in this embodiment will be explained with reference to
As illustrated in the third column of the Table in
Furthermore, the black ink dot array 170 in this embodiment is arranged similar to the black ink dot array 140 of the first embodiment (see
In each of the embodiment described above, the present invention was applied to an inkjet printing apparatus that comprises print heads for the colors black, yellow, cyan and magenta, however, the present invention can also be applied to various types of printing apparatuses that do not comprise a black print head. In that case, time-divisional driving to which drive sequence I is applied can be performed for the print head from among plurality of print heads that discharges ink with the highest density and for which shifted nozzle arrangement has been performed in the same way as was done for the black print head in the embodiments described above.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-125509, filed Jun. 18, 2014, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2014-125509 | Jun 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/003043 | 6/17/2015 | WO | 00 |