Liquid electrophotographic printing, also referred to as liquid electrostatic printing, uses liquid print fluid to form images on a print medium. A liquid electrophotographic printer may use digitally controlled lasers to create a latent image in a charged surface of an imaging element such as a photo imaging plate (PIP). In this process, a uniform static electric charge is applied to the photo imaging plate and the lasers dissipate charge in certain areas creating the latent image in the form of an invisible electrostatic charge pattern conforming to one colour separation of the image to be printed. An electrically charged print fluid, which may be in the form of ink, is then applied and attracted to the partially charged surface of the photo imaging plate, to form an intermediate image.
In some liquid electrophotographic printers, a transfer member, such as an intermediate transfer member (ITM) is used to transfer an intermediate image to a print medium. For example, an intermediate image comprising print fluid aligned according to a latent image, may be transferred from the photo imaging plate to a transfer blanket of the intermediate transfer member. From the intermediate transfer member, the intermediate image is transferred to a substrate, which is placed into contact with the transfer blanket, such that a printed image is formed on the substrate.
Various features of the present disclosure will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate features of the present disclosure, and wherein:
An example of a printing apparatus, generally designated 10, is shown schematically in
The printing apparatus 10 comprises a photo imaging plate (PIP) 12, an intermediate transfer member 14, and an electrically conductive member 16. The photo imaging plate 12 is to be held at a first voltage having a first polarity in use. In some examples the first voltage may comprise a negative voltage of around −900V. The photo imaging plate 12 is to hold an intermediate image in use, for example by attracting charged print fluid particles from an image development unit. In some examples the intermediate image is held at a negative voltage in the region of −50V. An intermediate image in some examples herein may comprise an image present at a stage in the printing apparatus 10 between a latent image formed on the photo imaging plate 12 and a printed image formed on a substrate.
The intermediate transfer member 14 is to receive the intermediate image from the photo imaging plate 12, and is to be held at a second voltage having a second polarity opposite to the first polarity. In some examples the second voltage may comprise a positive voltage in the region of +600-650V. The intermediate transfer member 14 is to transfer the received intermediate image to a substrate in use, such that a printed image is formed on the substrate. The printed image in some examples may be a modified version of the intermediate image, for example a version of the intermediate image that has been modified by the application of heat thereto.
The applicant has found that during use of the printing apparatus 10 absent the electrically conductive member 16, corona discharge may occur between the photo imaging plate 12 and the intermediate transfer member 14 in view of the voltage difference between the photo imaging plate 12 and the intermediate transfer member 14. Such corona discharge may have an impact on the intermediate transfer member 14, which may lead to increased wear and reduced maintenance interval times. In particular, corona discharge may result in the formation of a high concentration of hydroxyl radicals, which may oxidise an outer surface of the intermediate transfer member 14. This may increase the surface tension of an outer surface of the intermediate transfer member 14 with the number of impressions printed. Consequently, print fluid releaseability from the intermediate transfer member 14 to a substrate may reduce as the number of impressions printed increases.
By placing the electrically conductive member 16 between the photo imaging plate 12 and the intermediate transfer member 14, the applicant has found that the effects of corona discharge on the intermediate transfer member 14 may be reduced, which may lead to reduced wear, for example reduced oxidation of an outer surface of the intermediate transfer member, and increased maintenance interval times. In some examples, the electrically conductive member 16 may define a leakage path for corona discharge between the photo imaging plate 12 and the intermediate transfer member 14. In some examples, such as that of
In some examples, such as that of
In the example shown schematically in
In some examples, such as the example of
In some examples, the cylindrical drum of the photo imaging plate 12 is in contact with the cylindrical drum of the intermediate transfer member 14 in a contact region, with the electrically conductive member 16 located adjacent the contact region. One such example is the example shown schematically in
Transfer of the intermediate image from the photo imaging plate to the intermediate transfer member occurs in the contact region 22 in the example of
In some examples, as shown in
As seen in the example of
It will be appreciated that the electrically conductive member 16 may also find utility in a region upstream of the contact region 22 if corona discharge is found to occur in such an upstream region, for example if a carrier fluid is used that has a relatively high dielectric constant. In some examples there may be electrically conductive members located both upstream and downstream of the contact region 22. In some examples there may be a plurality of electrically conductive members located in either or both of regions downstream and upstream of the contact region 22.
In some examples, the printing apparatus 10 comprises an image development unit to deposit print fluid onto the photo imaging plate 12 to form the intermediate image, the print fluid comprising pigment particles suspended in a carrier fluid. The print fluid in some examples, such as those discussed herein, comprises ink, and the intermediate image comprises an inked image. The carrier fluid may comprise an imaging oil. An example print fluid is HP ElectroInk™. In this case, pigment particles are incorporated into a resin that is suspended in a carrier fluid, such as Isopar™. The pigment particles may be electrically charged such that they move when subjected to an electric field. The pigment particles may be negatively charged and are therefore repelled from negatively charged portions of the photo imaging plate 12, and are attracted to discharged portions of the photo imaging plate 12. The carrier fluid may comprise a dielectric constant of 10 or less, which may be sufficient to inhibit corona discharge in a region upstream of the contact region 22.
In some examples, the print fluid comprises an epoxy-based print fluid. The applicant has found that the impact of corona discharge on an intermediate transfer member may be exacerbated when epoxy-based print fluids are used. In particular, corona discharge may cause oxidation of an outer surface of an intermediate transfer member, and the risk of print fluid reaction with the outer surface of the intermediate transfer member may increase with an increased oxidation level since epoxy moieties tend to react with oxidized species (such as peroxides, hydroxyls and carboxyls) at elevated temperatures. Use of the electrically conductive member 16 as disclosed in examples herein may reduce oxidation of an outer surface of the intermediate transfer member 14, which may facilitate use of epoxy-based print fluids.
In some examples, the intermediate transfer member 14 comprises an outer surface formed of polydimethylsiloxane. The applicant has found that an outer surface formed of polydimethylsiloxane may be vulnerable to oxidation as a result of corona discharge, and use of an electrically conductive member 16 as disclosed in examples herein may reduce the risk of oxidation of an outer surface of an intermediate transfer member 14 formed of polydimethylsiloxane.
As previously mentioned, in some examples, the printing apparatus 10 is part of a liquid electrophotographic printer. An example of a liquid electrophotographic printer (LEP) 100 is shown schematically in
The LEP 100 comprises a photo imaging plate 102, a charging element 104, an imaging unit 106, an image development unit 108, an intermediate transfer member 110, an impression cylinder 112, and an electrically conductive member 114.
In the example of
As the photo imaging plate 102 continues to rotate, it passes the imaging unit 106 where one or more lasers dissipate localized charge in selected portions of the photo imaging plate 102 to leave an invisible electrostatic charge pattern, having a significantly lower voltage of around −50V, that corresponds to the image to be printed, i.e. a latent image. Print fluid is then transferred onto the photo imaging plate 102 by the image development unit 108. Although shown in
The print fluid comprises pigment particles suspended in a carrier fluid. An example print fluid is HP ElectroInk™. In this case, pigment particles are incorporated into a resin that is suspended in a carrier fluid, such as Isopar™.
The photo imaging plate 102 continues its rotation to transfer the intermediate image to the intermediate transfer member 110. In the example of
The transfer blanket 120 in the example of
Once the pigment particles are heated and merged into a film, the film is transferred to a substrate 124 at a contact region 126 between the transfer blanket 120 and the impression cylinder 112 to form a printed image on the substrate 124. The impression cylinder 112 both mechanically compresses the substrate 124 into contact with the transfer blanket 120 and also helps feed the substrate 124. The transfer of the film from the transfer blanket 120 to the substrate 124 may be deemed a “second transfer”, and so the contact region 126 may be referred to as the T2 nip.
In a similar manner to that discussed above in relation to the example of
As mentioned above, in the example of
Furthermore, the applicant has found that the impact of corona discharge on the transfer blanket 120 may be exacerbated when epoxy-based print fluids are used. In particular, corona discharge may cause oxidation of an outer surface of the transfer blanket 120, and the risk of print fluid reaction with the outer surface of the transfer blanket 120 may increase with an increased oxidation level since epoxy moieties tend to react with oxidized species (such as peroxides, hydroxyls and carboxyls) at elevated temperatures. This may cause print fluid to stick to the transfer blanket 120.
To mitigate the impact of corona discharge on the transfer blanket 120, the electrically conductive member 114 in the example of
In some examples the electrically conductive member 114 may be held at a third voltage. This may, for example, attract corona discharge to the electrically conductive member 114. The voltage may be sufficiently large to attract corona discharge to the electrically conductive member 114 without being so large as to cause further corona discharge from the electrically conductive member 114 to the transfer blanket 120. In some examples, the third voltage is within 50% of the value of the second voltage, for example within 25% of the second voltage. The electrically conductive member 114 may be held at a third voltage in the region of 0 to 1000V, in the region of 300 to 900V, or in the region of 400-800V. In some examples the third voltage may be similar to the second voltage at which the transfer blanket is held, for example a voltage of around 600-650V.
A method 200 that utilises an electrically conductive member as discussed herein is shown schematically in the flow diagram of
An experimental set-up used to verify the utility of an electrically conductive member as discussed herein will now be discussed with reference to the set-up schematically shown in
As can be seen from a comparison of Table 1 with Table 2, utilizing an electrically conductive member in the form of the electrically conductive mesh 300 where a manual corona discharge is applied for 300 s provides results substantially similar to the case where no corona discharge is applied. This is in contrast to the case where no electrically conductive mesh is utilised and a manual corona discharge is applied for 300 s.
The impact of the corona discharge on transfer blanket material when utilised with epoxy-based print fluids can be seen from
As can be seen from
From the discussion above, it can be seen that use of an electrically conductive member as disclosed herein may mitigate the effects of corona discharge on a transfer blanket of an intermediate transfer member of an LEP printer.
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is to be understood that any feature described in relation to any one example may be used alone, or in combination with other features described, and may also be used in combination with any features of any other of the examples, or any combination of any other of the examples.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/047821 | 8/25/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/046038 | 3/3/2022 | WO | A |
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Number | Date | Country | |
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