The field of the invention relates to printing apparatus comprising a cooling system for cooling a print medium. Particular embodiments relate to the field of digital printing apparatus for so-called “continuous” webs, where the web is cooled by transporting it over a cooling member.
Printing apparatus with a cooling member, typically in the form of a cooling roller, are known. A print medium moving through the printing apparatus is cooled by guiding it over a cooling roller. The cooling roller may comprise an outer cylinder and a coaxial inner cylinder, wherein cooling fluid, e.g. water, flows in between the outer and the inner cylinder.
In another existing embodiment a cooling roller is provided with a plurality of air channels, and air is sent from one end of the cooling roller to the other end of the cooling roller.
Because the fluid heats up as it travels through the cooling roller, typically the temperature variation along an axial direction of the cooling roller may be significant.
The object of embodiments of the invention is to provide a printing apparatus with an improved cooling system, and in particular a cooling system allowing for a more uniform cooling of a print medium compared to prior art solutions.
According to a first aspect of the invention there is provided a printing apparatus comprising a cooling system for cooling a print medium moving in a movement direction through the printing apparatus. The cooling system comprises a cooling member and a fluid circulation means. The cooling member has a support surface configured for supporting the print medium. The cooling member has a first end and a second end and the support surface extends in a lateral direction at an angle with respect to the movement direction, e.g. perpendicular on the movement direction, between said first end and said second end. The cooling member is provided with multiple supply channels and multiple return channels extending between the first and the second end. The fluid circulation means is configured for supplying fluid through the supply channels from the first end to the second end, and back through the return channels from the second end to the first end.
By having multiple supply channels and multiple return channels, it becomes possible to compensate the lower temperature at the first end where the cooling liquid enters the supply channels with the higher temperature of the fluid in the return channels at the first end. More in particular a more uniform left-right temperature distribution, as seen in the lateral direction, can be obtained. Also, by having multiple supply and return channels a more uniform temperature distribution can be obtained in the movement direction.
Preferably, the supply channels comprise at least three, preferably at least four supply channels, and the return channels comprise at least three, preferably at least four return channels. More preferably, the supply channels comprise at least six, preferably at least eight, more preferably at least ten supply channels, and/or the return channels comprise at least six, preferably at least eight, more preferably at least ten return channels. By increasing the number of supply channels, the uniformity may be further improved. Especially for large cooling members, the total number of channels may be large, e.g. even more than twenty.
The fluid is preferably a liquid, such as water or a water-based liquid. However, in some embodiments the fluid may be a gas.
Preferably, the supply and return channels are distributed according to a regular pattern comprising a sequence of at least one first supply channel, at least one first return channel, at least one second supply channel, and at least one second return channel. In other words, preferably the supply and return channel are alternated in a regular manner to make the temperature distribution more uniform.
Preferably, the cooling member comprises a peripheral portion and the supply and return channels are distributed across the peripheral portion. The peripheral portion is located next to the support surface, and by providing the channels in the peripheral portion an efficient cooling is obtained.
The cooling member may comprise a roller comprising the peripheral portion and a central portion. Especially for larger rollers, the central portion may be at least partially hollow. In that manner the cooling roller can weigh less. The central portion may comprise a hollow cylindrical passage. Optionally, radially oriented interconnecting ribs or plates may be arranged in the hollow passage for giving extra strength to the cooling member and/or for creating heat transfer bridges between opposite sides of the peripheral portion.
In a preferred embodiment, the supply and return channels comprise at least three supply channels and at least three return channels distributed along the circumference of the roller, and at the second end, each supply channel of said at least three supply channels is connected to a return channel of said at least three return channels, said return channel being located in an opposite half of the roller at the second end as compared to the associated supply channel.
The roller has a diameter d. Preferably, the distance between adjacent supply and return channels, seen along a circle adjoining the adjacent supply and return channels, is smaller than d/5, preferably smaller than d/10. Preferably, the distance between the support surface and each channel of the supply and return channels is smaller than d/5, preferably smaller than d/8. In other words, it is preferred when the channels are located relatively close to the support surface and when a large portion of the circumference of the roller is provided with channels. In that manner an efficient and relatively uniform cooling can be obtained.
Preferably, the roller has a diameter d which is larger than 30 mm, preferably larger than 100 mm, and e.g. larger than 500 mm. Preferably, the distance between adjacent supply and return channels, seen along a circle adjoining the adjacent supply and return channels, is between 1 mm and 15 mm. Preferably, the distance between the support surface and each channel of the supply and return channels is between 1 mm and 15 mm.
Preferably, the supply and return channels are substantially parallel. The supply and return channels may be straight or curved, e.g. helical.
Preferably, seen in a cross section perpendicular on the lateral direction, a total surface area of the supply channels is substantially equal to a total surface area of the return channels. In that manner the volumetric flow rate in the supply channels is substantially equal to the volumetric flow rate in the return channels.
Preferably, seen in a cross section perpendicular on the lateral direction, the circumference of each channel is larger than a circumference of a circle with the same surface area, preferably at least 1.25 times larger than the circumference of a circle with the same surface area. For example, the circumference of each channel may be at least 1.5 times or at least 2 times or at least 3 times or even at least 4 times larger than a circumference of a circle with the same surface area. To achieve such larger circumference, seen in a cross section perpendicular on the lateral direction, the circumference of each channel may comprise inwardly protruding portions such as concave portions, and outwardly protruding portions, such as convex portions.
Preferably, the cooling member is made of any one of the following materials aluminium, aluminium alloy, magnesium alloy, steel, copper, steel alloy, copper alloy, or a combination thereof.
Preferably, the cooling member is provided with a coating at the support surface, preferably a coating made of any one of the following materials: a polytetrafluoroethylene (PTFE) based material such as a nickel-PTFE based material, a ceramic material, a diamond-like-carbon (DLC) material, a metal. A coating will increase the wear resistance and may further enhance the smoothness of the surface.
Alternatively, the cooling member may have a polished surface. In that manner the surface can have a low surface energy and can have similar advantageous properties as achieved with a coating.
In an exemplary embodiment, the fluid circulation means comprises a first coupling flange connected to the first end and a second coupling flange connected to the second end. The second coupling flange may comprise connecting channels for connecting each supply line to at least one return line of the return lines. Preferably the connecting channels are such that each supply channel ending in a first half of the cooling member is connected to a return channel starting in an opposite half of the cooling member. By making the connections in this manner, cooling fluid which runs through a supply channel above which a print medium is present, may be sent to a return channel where no print medium is present and vice versa. This will further enhance the uniformity of the temperature distribution, especially in the movement direction.
In a possible embodiment, the second coupling flange comprises or delimits a mixing chamber, and each supply line and each return line is connected to the mixing chamber. Also, by using a mixing chamber, differences in temperature between cooling fluid coming from a supply channel above which a printing medium was present, and cooling fluid coming from a supply channel above which no printing medium was present, can be compensated. The mixing chamber may be delimited by a circular groove arranged in the second coupling flange. The mixing chamber may be formed at least partially in the second coupling flange and/or at least partially in the second end of the cooling member. The mixing chamber is in fluid communication with the supply and return channels.
The first coupling flange may comprise a central inlet dividing in inlet branches connected to the supply channels, and an outlet dividing in outlet branches connected to the return lines. The inlet and the outlet may be coaxial. For example, the outlet may surround the inlet, or vice versa. In that manner the inlet and outlet may be coupled e.g. to a double-flow rotary union such that the cooling member with the first and second coupling flanges can be rotated around its axis in operation.
In an alterative embodiment, the fluid circulation means comprises a first set of tubes connected to the first end and/or a second set of tubes connected to the second end. In such an embodiment, if a rotary coupling is needed, e.g. at the first end, such coupling may be mounted to a collector, wherein the first set of tubes is connected to the collector.
Optionally, the cooling member is made of multiple parts. Preferably, the cooling member comprises an inner part and an outer part, and each supply and return channel is delimited by both the inner and the outer part. For example, the inner part may be a cylindrical part having multiple grooves in its outer surface for creating lower portions of the supply and return channels, and the outer part may be a cylindrical part having an inner surface provided with multiple grooves for creating upper portions of the supply and return channels. It is noted that one of the inner and outer parts may also have a flat outer and inner surface, respectively. Also, seen in the lateral direction, the cooling member may comprise a plurality of sections, preferably connected to each other in a fluid tight manner. Also, a long cylindrical outer section with a flat inner surface could be combined with a plurality of cylindrical inner sections fitting one after the other, seen in an axial direction, in the cylindrical outer section, wherein the outer surface of the cylindrical inner sections is provided with grooves for creating the supply and return channels.
Preferably, the printing apparatus further comprises a roller system with a plurality of rollers for guiding the print medium in the movement direction, wherein the cooling member corresponds with a roller of said plurality of rollers. In other words, a roller may have both the function of guiding the print medium as well as of controlling the temperature of the print medium.
Preferably, the printing apparatus further comprises a printing unit, also called image development and transfer unit, and at least one of a fusing unit or a drying unit or curing unit arranged downstream of the printing unit. A cooling member may be arranged downstream of the fusing or drying or curing unit and/or in the fusing or drying or curing unit and/or upstream of the fusing or drying or curing unit, e.g. between the printing unit and the fusing or drying or curing unit. Thus, the cooling member may be used for cooling before, during and/or after fusing of a printed image or for cooling before, during and/or after drying of a printed image or for cooling before, during and/or after curing of a printed image.
For example, a printing apparatus for use with toner or water-based ink may comprise a printing unit, a fusing unit downstream of the printing unit, and a cooling member downstream of the fusing unit. The fusing unit may be an intermediate fusing station for pinning an image printed by the printing unit. In the latter case, optionally further printing unit may be provided downstream of the intermediate fusing unit.
In another example, a printing apparatus for use with curable toner or ink may comprise a printing unit, a curing unit downstream of the printing unit, and a cooling member in the curing unit for supporting the medium during curing.
In an exemplary embodiment, the printing apparatus comprises a printing unit and a cooling member upstream of the printing unit. Such cooling member may be used for conditioning the print medium prior to printing.
The printing unit may be a digital printing means, e.g. an inkjet printing means or a xerography printing means, e.g. a dry toner printing means.
The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
The cooling system comprises a cooling member 100 and a fluid circulation means 200. The cooling member 100 has a support surface 101 configured for supporting the print medium M. The cooling member 100 has a first end 110 and a second end 120 and the support surface 101 extends in a lateral direction W, here perpendicular on the movement direction L, between the first end 110 and the second end 120. The cooling member 100 is provided with supply channels 130 and return channels 140 extending between the first end 110 and the second end 120. In the illustrated embodiment the cooling member 100 has the shape of a roller, and the roller may be mounted rotatably around an axis. The roller may be driven using drive means (not illustrated) to rotate, typically at a predetermined speed. However, in other non-illustrated embodiments, the cooling member may be a block or a table. Such block or table may be static or moving. Also a polygonal roller, such as a square or triangular roller is possible.
The fluid circulation means 200 is configured for supplying fluid through the supply channels 130 from the first end 110 to the second end 120, and back through the return channels 140 from the second end 120 to the first end 110.
Preferably, the supply channels 130 comprise at least three, preferably at least four supply channels. In the example of
By having multiple supply and return channels 130, 140 distributed over the cooling member 100, a temperature distribution along the cooling member is more uniform compared to prior art embodiments having e.g. a single peripheral supply channel and a single axial return channel. Indeed, the cooling fluid in the supply channels 130 will have a lower temperature at the first end 110 than at the second end 120, and the return channels will have a lower temperature at the second end 120 than at the first end 110. By having multiple supply and return channels 130, 140 distributed over the cooling member 100, the left-right temperature distribution, seen in the lateral direction W, can be improved.
Preferably, the supply and return channels 130, 140 are distributed according to a regular pattern comprising e.g. a sequence of a first supply channel 130a, a first return channel 140a, a second supply channel 130b, a second return channel 140b, a third supply channel 130c, and a third return channel 140c. In other words, preferably the supply and return channels are alternated, seen in the movement direction of the printing medium M, to improve the uniformity of the temperature distribution along the cooling member.
Preferably, the supply and return channels 130, 140 are substantially parallel. The supply and return channels may be straight, as illustrated in
Preferably, the cooling member 100 comprises a peripheral portion 105 and the supply and return channels are distributed across the peripheral portion. When the cooling member 100 is a roller, the peripheral portion 105 is a layer located near the support surface 101 and around a central portion 107. When the cooling member is a block or table (not illustrated), the peripheral portion may be layer adjacent the flat support surface.
Preferably, seen in a cross section perpendicular on the lateral direction, a total surface area of the supply channels 130, here 3*A, is substantially equal to a total surface area of the return channels 140, here 3*B. In that manner, a volumetric flow rate of a supply fluid flow can be substantially the same as a volumetric flow rate of a return fluid flow.
The cooling member 100 may be made of any one of the following materials: aluminium, aluminium alloy, magnesium alloy, steel, copper, copper alloy, steel alloy. Especially the peripheral portion 105 in which the channels 130, 140 are arranged is made preferably of a material with good heat conductive properties, such as any one of the materials listed above. For example, the cooling member 100 may be an extruded member. The cooling member 100 may be made in one piece as illustrated in
Optionally, the cooling member 100 may provided with a coating at the support surface 101, preferably a coating made of any one of the following materials: a polytetrafluoroethylene (PTFE) based material such as a nickel-PTFE based material, a ceramic material, a diamond-like-carbon (DLC) material, a metal. Such a coating provides a low surface roughness and hence a low friction coefficient to the cooling member 100, whilst also having good heat conductive properties. Further the coating may have a good wear resistance. The coating may have a thickness e.g. between 5 micron and 300 micron. Similar advantageous effects may be achieved when the cooling member 100 is provided with a polished surface.
The fluid circulation means comprises a first coupling flange 210 connected to the first end 110, a second coupling flange 220 connected to the second end 120, and a pump 250 connected to the first coupling flange. The first coupling flange 210 comprises a central inlet 211 dividing in inlet branches 212a, 212b, 212c connected to the supply channels 130a, 130b, 130c, and an outlet 215 dividing in outlet branches 216a, 216b, 216c connected to the return lines 140a, 140b, 140c. It is noted that
The cooling roller 100 of
The roller may have a diameter d which is larger than 30 mm, preferably larger than 100 mm, and e.g. larger than 500 mm. The distance a may be e.g. between 2 mm and 15 mm. The distance b may be e.g. between 3 and 15 mm. Depending on the material used for the cooling member, the thickness of the outer layer (corresponding with the distance b) may be determined so that a good heat conduction is achieved between the channels 130, 140 and the support surface.
Preferably, seen in a cross section perpendicular on the lateral direction W, the circumference of each channel 130, 140 is larger than a circumference of a circle with the same surface area A, B as the channel 130, 140, preferably at least 1.25 times larger than the circumference of a circle with the same surface area, more preferably at least 1.5 times larger than the circumference of a circle with the same surface area, and e.g. at least 2, 3, 4, or 5 times larger. In that manner, the heat can be transferred through a larger surface area further improving the temperature uniformity and efficiency of the cooling member 100. To that end, seen in a cross section perpendicular on the lateral direction, the circumference of each channel 130, 140 may comprise inwardly protruding portions 131, 141 such as concave portions, and outwardly protruding portions 132, 142, such as convex portions. It is noted that the channels 130, 140 are drawn with rounded edges, but the channels 130, 140 may also have a polygonal shape, seen in a cross section.
In another non-illustrated embodiment, the second coupling flange may comprise a mixing chamber, and each supply line and each return line may be connected to the mixing chamber.
The cooling system of
As shown in
The fusing unit 400 may be a contact fuser or a non-contact fuser. For example, the fusing unit 400 may comprise any one of the following: an ultraviolet (UV) dryer, a hot air dryer, an infrared (IR) or near-infrared (NIR) dryer, a microwave dryer, a contact dryer, an RF dryer, or any combination thereof. Also, the fusing unit 400 may be an intermediate fusing station for pinning an image printed by the image development and transfer unit 300. In the latter case, optionally a further image development and transfer unit 300 (not shown) may be provided downstream of the intermediate fusing unit 400.
Although embodiments of the invention have been described with a reference to a cooling member, it is noted that the cooling member could be used for temperature regulation in general, i.e. both for cooling and for heating. Thus, the cooling member 100 may be used for transferring heat to or from a print medium M moving over the cooling member 100 in a movement direction through the printing apparatus. It is noted that in some printing apparatus the print medium M may first move in a first movement direction through the printing apparatus, towards the cooling member 100, and next in a second movement direction at an angle with respect to the first movement direction, away from the cooling member 100. Heat may be transferred away from the print medium M to the cooling member 100 by transporting the print medium M over the cooling member 100. In other words, the print medium M is cooled. Alternatively, heat may be transferred to the print medium M. In other words, the print medium M is heated. More generally, the cooling member 100 may be used in any printing apparatus which requires heat transfer from or to a print medium M.
The skilled person understands that many variants are possible for the number, shape and dimensions of the channels 130, 140, and that the number, shape and dimensions may be further optimised to improve the uniformity of the temperature along the cooling member.
In preferred embodiments of the invention, the cooling fluid is a liquid, preferably water or water-based. However, the fluid may also be a gas.
Particular embodiments of the invention relate to the field of digital printing apparatus and methods for so-called “continuous” webs, i.e. printing apparatus where a continuous roll of substrate (e.g., paper, plastic foil, or a multi-layer combination thereof) is run through the printing stations at a constant speed, in particular to print large numbers of copies of the same image(s), or alternatively, series of images, or even large sets of individually varying images.
Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.
Number | Date | Country | Kind |
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2023575 | Jul 2019 | NL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/068660 | 7/2/2020 | WO |