The present application is based on, and claims priority from JP Application Serial Number 2022-104323, filed Jun. 29, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a printing apparatus including a transport roller that transports a printing medium, and a printing unit that performs printing on the printing medium.
JP-A-2009-143147 discloses a printing apparatus that includes a printing unit that performs printing on a printing medium such as roll paper. This printing apparatus includes a feeding mechanism that feeds the printing medium from a roll, a winding mechanism that winds the printing medium after printing into a roll, and a transport roller pair that transports the printing medium in the middle of a path between the feeding mechanism and the winding mechanism. The transport roller pair includes a transport roller and a driven roller that feed the printing medium to a printing position of the printing unit. The printing apparatus includes a tension applying mechanism that applies tension to the printing medium during transport. With the tension applied, an occurrence of floating and wrinkling of the printing medium positioned upstream of the transport roller in the transport direction is suppressed.
However, the floating and the wrinkling that occur in the printing medium upstream of the transport roller in the transport direction are eliminated or reduced as the tension-applied printing medium slips against the transport roller. Printing media differ in a frictional force that occurs with the transport roller depending on factors such as a difference in type (material, thickness, or the like) and a difference in environment such as humidity. As a result, there is a problem in that simply applying tension to the printing medium or adjusting the tension using the tension applying mechanism is insufficiently effective in suppressing wrinkling. Further, when the printing medium is likely to slip excessively against the transport roller, a transport position accuracy when the transport roller transports the printing medium to the printing position deteriorates. In this case, printing defects such as print misalignment are likely to occur.
A printing apparatus for solving the problems described above includes a transport roller, a printing unit, and a winding angle changing unit. The transport roller is configured to apply a transport force to a printing medium and transport the printing medium. The printing unit is configured to perform printing on the printing medium transported. The winding angle changing unit is provided upstream of the transport roller in a transport direction of the printing medium and configured to change a winding angle at which the printing medium comes into contact with an outer circumferential surface of the transport roller.
A printing apparatus according to a first exemplary embodiment will be described below with reference to the accompanying drawings.
A printing apparatus 11 illustrated in
As illustrated in
As illustrated in
The printing apparatus 11 includes a feeding unit 15 that supports a roll 101 obtained by winding the medium 99 into a roll shape at a position upstream of the transport unit 14 in the transport direction Y1, and feeds the medium 99 from the roll 101. The feeding unit 15 supports the roll 101 in a rotatable state. The feeding unit 15 includes a feeding motor 16 that is a driving source that rotates the roll 101 in a direction in which the medium 99 is fed.
The transport unit 14 transports the medium 99 long in shape and fed from the roll 101 by the feeding unit 15. The transport roller 25 of this example rotates with the medium 99 in a nipped state between the transport roller 25 and the driven roller 26, thereby applying a transport force to the medium 99. The transport unit 14 is provided inside the housing 12 and transports the medium 99 along a predetermined transport path.
The printing apparatus 11 includes a printing unit 27 that performs printing on the medium 99 transported. The printing unit 27 includes an ejecting unit 28 that ejects liquid onto the medium 99 transported by the transport unit 14. The printing apparatus 11 of this example is a serial printer in which the ejecting unit 28 scans the medium 99 in a scanning direction X. The printing unit 27 includes a carriage 29 that moves in the scanning direction X intersecting the transport direction Y1 at a position above the medium 99 transported, and the ejecting unit 28 provided at a lower portion of the carriage 29. The ejecting unit 28 is an ejection head capable of ejecting liquid from a nozzle 28N. The ejecting unit 28 and the carriage 29 are disposed inside the housing 12. Note that the scanning direction X is a direction intersecting the transport direction Y1 and is equivalent to the width direction X.
The ejecting unit 28 ejects liquid onto a portion of the medium 99 supported by a support 22. The ejecting unit 28 includes a nozzle face 28A facing the support 22 and a plurality of the nozzles 28N opening at the nozzle face 28A. While the carriage 29 moves in the scanning direction X, the ejecting unit 28 ejects liquid from the nozzles 28N toward the medium 99.
The printing apparatus 11 includes the support 22 including a support face 22A (refer to
As illustrated in
The printing apparatus 11 includes a tension bar 20 that applies tension to the medium 99 before being wound by the winding unit 17. A length of the medium 99 between the winding unit 17 and the transport unit 14 changes in accordance with a difference between a transport amount by which the transport unit 14 transports the medium 99 and a winding amount by which the winding unit 17 winds the medium 99. The tension bar 20 comes into contact with the medium 99 between the winding unit 17 and the transport unit 14 and is displaced while applying a force due to its own weight to the medium 99, thereby applying an appropriate tension to the medium 99. The tension applied to the portion of the medium 99 between the transport roller pair 24 and the winding unit 17 is referred to as front tension. With the front tension applied to the medium 99, floating of the medium 99 from the support 22 and wrinkling are suppressed. When the medium 99 floats at a portion of the support 22, the medium 99 may come into contact with the nozzle face 28A of the ejecting unit 28, or print misalignment may occur in which a landing position on the medium 99 of liquid such as ink ejected from the ejecting unit 28 is misaligned.
The printing apparatus 11 includes, as members that form the transport path of the medium 99, an upstream support portion 21 and a downstream support portion 23 in addition to the support 22. The upstream support portion 21, the support 22, and the downstream support portion 23 form the transport path that transports the medium 99 between the feeding unit 15 and the winding unit 17. The upstream support portion 21, the support 22, and the downstream support portion 23 are disposed in this order from upstream to downstream in the transport path.
The upstream support portion 21 (hereinafter also simply referred to as “support portion 21”) is provided upstream of the transport roller 25 in the transport direction Y1 and supports the medium 99. The support portion 21 supports the medium 99 in a portion of a range from the feeding unit 15 to the transport unit 14.
The support 22 is provided in a position downstream of the transport unit 14 in the transport direction Y, and supports the medium 99 in a range facing a scanning region of the ejecting unit 28. The downstream support portion 23 supports a portion of the medium 99 on which printing was performed by the ejecting unit 28. The downstream support portion 23 supports the medium 99 in a portion of a range downstream of the support 22 and upstream of the winding unit 17.
In the example illustrated in
The feeding unit 15 is positioned below the transport unit 14 and the support portion 21 in the vertical direction Z. That is, a height of the feeding unit 15 is lower than respective heights of the transport unit 14 and the support portion 21. Therefore, the support face 21A of the support portion 21 is a curved surface as illustrated in
As illustrated in
As illustrated in
As illustrated in
Configuration of Winding Angle Changing Unit 40
Next, a configuration of the winding angle changing unit 40 will be described with reference to
The winding angle changing unit 40 includes a flap 41 that changes the winding angle θ. The flap 41 is configured to change in angle with respect to the support face 21A of the support portion 21 at a portion of the support portion 21 on the transport roller 25 side.
As illustrated in
As illustrated in
As illustrated in
Note that, as illustrated in
By adjusting a frictional force F between the medium 99 and the outer circumferential surface 25A of the transport roller 25, a wrinkle suppression effect and a transport position accuracy improvement effect can be achieved. As illustrated in
Here, the frictional force F is expressed using the winding angle θ by the following equation.
F=μNrθ−Be
−μθ [Equation 1]
Here, μ is a friction coefficient between the transport roller 25 and the medium 99, N is a driven load received from the driven roller 26, r is a diameter of the transport roller 25, and B is the back tension. Thus, the frictional force F changes in accordance with the winding angle θ, the driven load N, and the back tension B. In this exemplary embodiment, by adjusting the winding angle θ corresponding to the medium type, it is possible to achieve both suppression of wrinkling in the medium 99 and improvement in the transport position accuracy of the medium 99. At least one of the driven load N and the back tension B may be controlled or may not be controlled. In this exemplary embodiment, an example in which the driven load N and the back tension B are not controlled is described. Therefore, in this exemplary embodiment, a driven load changing unit 90 (refer to
Adjustment Example of Winding Angle θ
Next, an adjustment example of the winding angle θ by the winding angle changing unit 40 will be described with reference to
When the motor 42 is driven to rotate in the forward direction, the flap 41 rotates in a first direction in which an opening angle thereof increases. On the other hand, when the motor 42 is driven to rotate in the reverse direction, the flap 41 rotates in a second direction in which the opening angle thereof decreases. Note that the opening angle refers to an acute angle formed by the flap 41 with respect to a horizontal plane. The opening angle is an angle that increases as the flap 41 rotates in the clockwise direction in
As illustrated in
Therefore, the medium 99 of a medium type that readily wrinkles readily slips against the outer circumferential surface 25A of the transport roller 25, thereby eliminating or reducing wrinkling.
On the other hand, as illustrated in
The medium 99 that does not readily wrinkle does not readily slip against the outer circumferential surface 25A of the transport roller 25. Therefore, the transport position accuracy of the medium 99 is improved. As a result, print misalignment of dots formed on the medium 99 by the ejection of liquid such as ink from the ejecting unit 28 is less likely to occur. The printing quality is therefore improved.
Electrical Configuration of Printing Apparatus 11
Next, an electrical configuration of the printing apparatus 11 will be described with reference to
The printing apparatus 11 includes a control unit 70. A communication unit 71, an operating panel 31, a humidity detector 35, a first rotary encoder 74, and a second rotary encoder 75 are electrically coupled to the control unit 70. The operating panel 31 includes a display unit 32 and an operation unit 33. In a case in which the display unit 32 is a touch panel, the operation unit 33 may be configured by an operation function portion of the touch panel.
The control unit 70 is communicably coupled to a host device 110 via the communication unit 71. The host device 110 includes a display unit 111 and an operation unit 112 operated by a user. The host device 110 includes a print driver (not illustrated) that generates a print job PJ when a print instruction is received from the user via the operation unit 112. The control unit 70 receives data of the print job PJ from the host device 110 via the communication unit 71. Note that the host device 110 is constituted by, for example, a personal computer (PC), a personal digital assistant (PDA), a tablet PC, a smartphone, or a mobile phone.
The humidity detector 35 detects the humidity outside the housing 12. The humidity detector 35 includes a humidity sensor 36 that detects the relative humidity surrounding the printing apparatus 11 or inside the housing 12, and a temperature sensor 37 that detects the temperature outside the housing 12. The humidity detector 35 calculates an absolute humidity AH according to a predetermined calculation formula using information with respect to a relative humidity RH (%) detected by the humidity sensor 36 and a temperature T (° C.) detected by the temperature sensor 37. Note that a configuration may be adopted in which the humidity detector 35 includes only the humidity sensor 36. Further, a configuration may be adopted in which the temperature sensor 37 is included instead of the humidity detector 35. Thus, the detector that detects the environment surrounding the printing apparatus 11 need only detect at least one of absolute humidity, relative humidity, and temperature. Note that the control unit 70 may receive the absolute humidity detection value from the humidity detector 35, or may calculate the absolute humidity information on the basis of the relative humidity information and the temperature information received from the humidity detector 35.
The first rotary encoder 74 detects rotation of the feeding motor 16 constituting the feeding unit 15. That is, the first rotary encoder 74 detects rotation of the roll 101 that rotates by the driving force of the feeding motor 16. The first rotary encoder 74 outputs an encoder signal including several pulses proportional to a rotation amount of the feeding motor 16 to the control unit 70. The control unit 70 detects a feeding amount (feeding volume) of the medium 99 fed from the roll 101 by the feeding unit 15 on the basis of a first encoder signal input from the first rotary encoder 74.
Further, the second rotary encoder 75 detects rotation of the transport motor 72 constituting the transport unit 14. The second rotary encoder 75 outputs an encoder signal including several pulses proportional to a rotation amount of the transport motor 72 to the control unit 70. The control unit 70 detects a transport amount by which the transport roller pair 24 transports the medium 99 on the basis of a second encoder signal input from the second rotary encoder 75.
Further, the feeding motor 16, the transport motor 72, the winding motor 18, the ejecting unit 28, a carriage motor 73, the suction mechanism 30, and the winding angle changing unit 40 are electrically coupled to the control unit 70. The transport motor 72 is a driving source of the transport roller 25 constituting the transport unit 14. The carriage motor 73 is a driving source of the carriage 29. Note that the printing apparatus 11 may be a line printer instead of a serial printer and, in this case, a configuration in which the carriage motor 73 is removed from
The print job PJ that the control unit 70 receives from the host device 110 includes various commands required for printing control, printing condition information specified by the user, and print image data. The control unit 70 controls the various motors 16, 18, 72, and the like on the basis of the printing condition information included in the print job PJ, and controls the ejecting unit 28 on the basis of the print image data to eject liquid from the nozzles 28N, thereby drawing an image with dots formed by droplets landing on the medium 99.
Further, the control unit 70 is configured to include a central processing unit (CPU), a read only memory (ROM), a random access memory (RAM), and a storage (not illustrated). The control unit 70 controls transport of the medium 99 in the printing apparatus 11 and a printing operation of printing information onto the medium 99 by the printing unit 27. Specifically, the control unit 70 is not limited to performing software processing for all processing executed by the control unit 70 itself. For example, the control unit 70 may include a dedicated hardware circuit (for example, application specific integrated circuit: ASIC) configured to perform hardware processing of at least a portion of the processing executed by the control unit 70 itself. That is, the control unit 70 may be configured as circuitry including one or more processors that operate according to a computer program (software), one or more dedicated hardware circuits that execute at least some of the various processing, or a combination thereof. The processor includes a CPU and a storage unit 80 such as a RAM and a ROM, and the storage unit 80 stores program code or instructions configured to cause the CPU to execute processing. The storage unit 80, that is, a computer-readable medium, includes any usable medium that can be accessed by a general purpose or dedicated computer.
The CPU of the control unit 70 illustrated in
Further, the control unit 70 includes a medium type determination unit 81 as an example of a determination unit, a roll weight estimation unit 82, a roll diameter estimation unit 83, and a transport load detector 84 as functional portions formed of software configured by the CPU executing a program.
The medium type determination unit 81 determines the medium type that is the type of the medium 99. The medium type determination unit 81 determines the medium type on the basis of medium type information in the printing condition information included in the print job PJ. The medium type includes plain paper, glossy paper, matte paper, and the like. Further, the information with respect to the medium type includes information pertaining to a thickness (basis weight) of the medium 99. Thus, the medium type determination unit 81 may determine the medium type by further distinguishing between thin paper, thick paper, and the like grouped by medium thickness using the thickness information without limiting the medium type to types such as plain paper and glossy paper. Further, the printing apparatus 11 may include an imaging unit such as a camera or an image sensor, and the medium type determination unit 81 may determine the medium type on the basis of an image of the medium 99 captured by the imaging unit. Furthermore, the medium type determination unit 81 may detect the thickness of the medium 99 by a sensor and determine the medium type classified by thickness from the detection result.
By referring to the reference data RD on the basis of the medium type determined by the medium type determination unit 81, the control unit 70 determines the winding angle θ corresponding to the medium type. The control unit 70 drives and controls the winding angle changing unit 40 so that the determined winding angle θ is achieved. The winding angle changing unit 40 changes the winding angle θ in accordance with the medium type. The control unit 70 adjusts the frictional force F of the medium 99 with respect to the transport roller 25 by adjusting the winding angle θ. With adjustment of the frictional force F, the likelihood of the medium 99 slipping against the transport roller 25 is adjusted in accordance with the medium type.
The roll weight estimation unit 82 estimates a roll weight that is a weight of the roll 101 supported by the feeding unit 15. The user operates the operation units 33, 112, thereby inputting an initial roll diameter of the roll 101. Further, a rotation amount (feeding length) of the roll 101 is acquired on the basis of the encoder signal from the first rotary encoder 74 that detects the rotation of the feeding motor 16. The roll weight estimation unit 82 specifies the weight per unit length of the medium 99 from information such as the medium type, the medium size, and the basis weight. The roll weight estimation unit 82 calculates the roll weight by subtracting the product of the cumulative feed length of the medium 99 determined from the current diameter and the rotation amount of the roll 101 and the weight per unit length of the medium 99 from the initial weight based on the initial roll diameter. The operator may input the initial weight by operating the operation units 33, 112.
The control unit 70 may control the winding angle changing unit 40 so that the winding angle θ corresponds to the roll weight. The winding angle changing unit 40 changes the winding angle θ in accordance with the roll weight. In this case, the control unit 70 may control the winding angle changing unit 40 so that the winding angle θ is larger for a higher roll weight. In other words, the control unit 70 controls the winding angle changing unit 40 so that the winding angle θ decreases as the roll weight decreases. This is because the back tension B readily increases while the roll weight is high and decreases as the roll weight decreases. A high back tension B has a wrinkle suppression effect, but promotes slipping of the medium 99 against the transport roller 25, decreasing the transport position accuracy. Therefore, the winding angle θ may be adjusted in accordance with the roll weight affecting the back tension B.
The roll diameter estimation unit 83 estimates the roll diameter that is a diameter of the roll 101 supported by the feeding unit 15. The roll diameter estimation unit 83 acquires a rotation amount (feeding amount) of the roll 101 by counting the number of pulse edges of the encoder signal input from the first rotary encoder 74. The roll diameter estimation unit 83 estimates the current roll diameter using the initial roll diameter, the feeding length, and the medium thickness. Note that the roll diameter estimation unit 83 may include a sensor that measures the diameter of the roll 101 mounted onto the feeding unit 15. In this case, the roll diameter estimation unit 83 may estimate the roll diameter on the basis of the detection value of the sensor.
The control unit 70 may control the winding angle changing unit 40 so that the winding angle θ is an angle corresponding to the roll diameter. The winding angle changing unit 40 changes the winding angle θ in accordance with the roll diameter. Here, a moment of inertia depends on an inertia and a roll diameter of a rotation system of the roll 101, the feeding unit 15, and the like. The greater the moment of inertia, the greater the rotation start delay of the roll 101. The rotation start delay of the roll 101 with respect to the transport start timing of the transport roller pair 25 increases the back tension B. Therefore, the control unit 70 may adjust the winding angle θ in accordance with the roll diameter. For example, the control unit 70 may control the winding angle changing unit 40 so that the winding angle θ is larger for a larger roll diameter.
The transport load detector 84 detects a transport load when the transport roller pair 24 transports the medium 99. This transport load is detected as a motor load received by the transport motor 72 that drives the transport roller 25. For example, the transport load detection unit 84 detects, as the transport load, a current value (motor current value) at which the control unit 70 drives the transport motor 72. The control unit 70 performs feedback control on the current value of the transport motor 72 so that the transport roller 25 can transport the medium 99 at a target transport velocity. The control unit stores transport velocity profile data indicating a correspondence relationship between a transport position from a transport start position of the medium 99 and the target velocity. The control unit 70 controls the current value of the transport motor 72 in order to perform feedback control for bringing the actual transport velocity of the medium 99 acquired on the basis of the encoder signal from the second rotary encoder 75 close to the target transport velocity. The transport load detector 84 detects the current value of the transport motor 72 as the transport load, for example.
The control unit 70 controls the transport motor 72 on the basis of the transport load detected by the transport load detector 84. With such control, the feedback control described above may be performed. That is, the control unit 70 may perform feedback control in which the transport motor 72 is controlled so that the actual transport load detected by the transport load detector 84 approaches the target transport load. Furthermore, the control unit 70 may control the winding angle θ of the winding angle changing unit 40 on the basis of the actual transport load detected by the transport load detector 84. In this exemplary embodiment, when the transport load is large, the control unit 70 may control the winding angle θ to be large. For example, the transport load increases when the back tension B is high, and thus the transport position accuracy may be improved by increasing the winding angle θ to increase the frictional force F. Note that, in a case in which the winding angle θ is adjusted in accordance with at least one of the roll weight and the roll diameter, the degree of adjustment of the winding angle θ may be changed in accordance with the parameter of the transport load.
Note that, after the power is turned on and the medium 99 is set in the transport unit 14, upon receipt of an instruction to start reel measurement, the control unit 70 may execute reel measurement. In the reel measurement, a winding load when the medium 99 is wound by the winding unit 17 may be measured in a state without tension applied to the medium 99. Then, the control unit 70 may control the winding motor 18 at a target rotational torque obtained by adding a torque conversion value of the target tension corresponding to the medium type and the medium width to a torque conversion value of the winding load. In this way, a front tension may be applied to a portion of the medium 99 between the transport unit 14 and the roll 102 on the winding side of the medium 99 during winding.
Further, the control unit 70 may apply the back tension to a portion of the medium 99 between the roll 101 and the transport unit 14 by controlling a transport amount by which the transport unit 14 transports the medium 99 and the feeding amount by which the feeding unit 15 feeds the medium 99 from the roll 101. Specifically, the control unit 70 may apply the back tension to the medium 99 by controlling the feeding amount so as to be slightly less than the transport amount, and transporting the medium 99 while causing slight slippage against the transport roller 25.
When the humidity is high, the medium 99 absorbs moisture in the atmosphere, and thus increases in moisture content. When the moisture content increases, paper fibers absorb the moisture, the medium 99 becomes soft, and wrinkling readily occurs. Further, the medium 99 after adherence of a liquid such as ink increases in total moisture amount. The medium 99 swells with the ink and then shrinks as the ink dries. As a result, due to an increase in an amount of expansion and contraction when the medium 99 swells and contracts, the likelihood of wrinkling increases. Then, when a contraction amount differs between a portion before printing and a portion after printing, wrinkling generated by swelling and contraction of the medium 99 in the printing region, for example, may propagate upstream of the transport roller pair 24. Thus, high humidity readily causes wrinkling in the medium 99. Therefore, in this exemplary embodiment, the humidity surrounding the printing apparatus 11 is detected, and the likelihood of wrinkling of the medium 99 due to humidity is managed.
Then, the control unit 70 controls the winding angle changing unit 40 on the basis of information with respect to the likelihood of wrinkling. That is, the control unit 70 determines the winding angle θ in accordance with the detected humidity. The winding angle changing unit 40 adjusts the winding angle θ to the angle corresponding to the humidity.
Here, when the winding angle changing unit 40 increases the winding angle θ, the frictional force F that the medium 99 receives from the outer circumferential surface 25A of the transport roller 25 increases according to Equation 1.
Next, the reference data RD will be described with reference to
The likelihood of wrinkling depends on the thickness (basis weight), rigidity (Young's modulus), environment, and the like of the medium 99.
As shown in
On the other hand, when the medium 99 readily slips against the transport roller 25, the transport position accuracy when the medium 99 is transported to the printing position decreases. When the winding angle θ increases, the frictional force F that the medium 99 receives from the outer circumferential surface 25A of the transport roller 25 increases. As a result, the transport position accuracy when the medium 99 is transported to the printing position increases. In this way, in order to suppress wrinkling, the winding angle θ is decreased, causing the medium 99 to readily slip against the transport roller 25. On the other hand, to increase the transport position accuracy, the winding angle θ is increased, causing the medium 99 to not readily slip against the transport roller 25. Thus, there is a trade-off relationship between wrinkling countermeasures and transport position accuracy countermeasures.
In this exemplary embodiment, as understood from a graph line L1 shown in
Next, the control for changing the winding angle θ in accordance with the roll diameter and the roll weight will be described with reference to
As indicated by a graph line L2 in
As indicated by a graph line L3 in
An angular acceleration of the roll 101 depends on the inertia (moment of inertia) of the rotation system of the roll 101 and the feeding unit 15. This inertia depends on the roll diameter (radius), and thus the angular acceleration depends on the roll diameter. That is, the angular acceleration at the start of roll rotation is lower for larger roll diameters. Therefore, while the roll diameter is large, the winding angle changing unit 40 increases the winding angle θ in consideration of the tension generated as a result of the rotation start delay. Then, as the roll diameter decreases, the tension caused by the rotation start delay also decreases, and thus the winding angle changing unit 40 gradually decreases the winding angle θ. In this way, the control unit 70 controls the winding angle changing unit 40 so that the winding angle θ becomes an angle corresponding to the roll diameter.
The control unit 70 according to this exemplary embodiment does not perform back tension control (BTC) in which the feeding motor 16 is made to adjust the back tension in accordance with the roll weight and the roll diameter of the roll 101. That is, the control unit 70 controls the feeding amount and a feeding velocity of the feeding unit 15 in accordance with the transport amount and a transport velocity of the transport unit 14 so as not to generate excessive tension, but does not perform BTC for adjusting the tension to the target value. The control unit 70 controls a driving velocity and a driving amount of the feeding motor 16 in accordance with changes in the roll weight and the roll diameter so that the feeding velocity and the feeding amount from the roll 101 become respective target values (target velocity and target amount). Therefore, the tension of the medium 99 fed from the feeding unit 15 varies within a certain range.
Actions of Exemplary Embodiment
Next, actions of the printing apparatus 11 will be described.
For example, the user sets the medium 99 in the transport unit 14 by mounting a new roll 101 onto the feeding unit 15 and nipping the medium 99 of a predetermined length drawn out from the roll 101 between the transport roller pair 24.
The user operates the operation unit 112 of the host device 110 or the operation unit 33 of the printing apparatus 11 to input the printing condition information. The printing condition information includes information such as the medium size, the medium type, a printing color (color/monochrome), a printing count (number of print layers), and a printing resolution.
The user operates the operation units 33, 112 to provide instructions related to the print job PJ. A print job PJ package includes print condition information, print image data, and the like. The control unit 70 controls the feeding unit 15, the transport unit 14, the winding unit 17, and the printing unit 27 on the basis of the commands included in the print job PJ, thereby printing characters or images based on the print image data onto the medium 99.
Prior to this printing, the control unit 70 determines the medium type. Specifically, the medium type determination unit 81 may, on the basis of the printing condition information, determine the medium type used when the winding angle θ is determined. Alternatively, the medium type input by the user operating the operation units 33, 112 may be used. The medium types may be general medium types classified by paper quality, such as plain paper or photographic paper, or may be medium types further classified by thickness (basis weight) or the like for winding angle control.
By referring to the reference data RD on the basis of the medium type, the control unit 70 determines the winding angle θ corresponding to the medium type. The medium type is one parameter for determining the likelihood of wrinkling. Further, humidity is another parameter for determining the likelihood of wrinkling. The control unit 70 adjusts the winding angle θ in accordance with the humidity. Further, the winding angle θ acts to adjust the effects of the back tension B. When the back tension B becomes excessively high, the medium 99 becomes excessively slippery against the outer circumferential surface 25A of the transport roller 25, reducing the transport position accuracy of the medium 99. The control unit 70 may therefore adjust the winding angle θ in accordance with the roll weight and the roll diameter. In this way, the winding angle θ is determined in accordance with the medium type. Furthermore, the winding angle θ may be determined to be a value corresponding to environmental information, such as humidity and temperature, roll weight, roll diameter, and the like.
Next, the control unit 70 adjusts the winding angle θ to the determined angle by controlling the winding angle changing unit 40. A relatively small winding angle θ (=θ1) is applied to a medium type having a high likelihood of wrinkling, and a relatively large winding angle θ (=θ2) is applied to a medium type having a low likelihood of wrinkling. That is, a smaller winding angle θ is applied to a first medium type having a high likelihood of wrinkling than to a second medium type having a likelihood of wrinkling lower than that of the first medium type.
Specifically, the control unit 70 adjusts the flap 41 to the opening angle illustrated in
Thus, the medium 99 comes into contact with the outer circumferential surface 25A at a winding angle θ close to the minimum effective for eliminating and reducing wrinkling for each medium type. In some cases, the longitudinal wrinkling extending in the transport direction Y1, or the like, may occur in a portion of the medium 99 upstream of the transport roller pair 24. In this case, the medium 99 receiving the force of the back tension B slips against the transport roller pair 24, spreading in the width direction X, eliminating or reducing the wrinkling. Therefore, for a medium type that readily wrinkles, the winding angle θ is reduced to reduce the frictional force F, thereby causing the medium 99 to slip more readily against the transport roller pair 24. On the other hand, for a medium type that does not readily wrinkle, the winding angle θ is increased to increase the frictional force F. Accordingly, the medium 99 does not readily slip against the transport roller pair 24, ensuring the transport position accuracy. As a result, in the printing apparatus 11 of this exemplary embodiment, regardless of the medium type, it is possible to achieve both the effect of suppressing wrinkling in the portion of the medium 99 before reaching the transport roller pair 24 and the effect of ensuring the transport position accuracy at which the medium 99 is transported to the printing position.
For example, in a case in which the winding angle θ is constant regardless of the medium type, an intermediate winding angle θ capable of handling both a medium type having a high likelihood of wrinkling and a medium type having a low likelihood of wrinkling is set. In this case, in the medium 99 of the medium type having a high likelihood of wrinkling, the excessively large winding angle θ ensures transport position accuracy, but significantly reduces the wrinkle suppression effect. In this case, there is a possibility of an increase in printing defects caused by creases or the like. On the other hand, in the medium 99 of the medium type having a low likelihood of wrinkling, wrinkling is unlikely, but the excessively small winding angle θ may unnecessarily reduce the transport position accuracy. In this case, there is a possibility of an increase in printing defects due to a printing position shift or the like.
In response, in this exemplary embodiment, the winding angle θ is adjusted to the small value illustrated in
Further, as printing proceeds, the roll weight and the roll diameter of the roll 101 gradually decrease. The control unit 70 may adjust the winding angle θ in accordance with at least one of the roll weight and the roll diameter. While the roll weight is high, the back tension B is likely to be high. When the back tension B is high, the medium 99 readily slips against the transport roller pair 24, and thus the winding angle θ is increased to increase the frictional force F between the medium 99 and the transport roller 25.
Further, when the roll diameter is large, the back tension B is likely to be high due to the rotation start delay of the roll 101. Therefore, when the roll diameter is large, the winding angle θ is increased to increase the frictional force F between the medium 99 and the transport roller 25. In this way, even when the roll weight and the roll diameter change slightly as printing proceeds, the winding angle θ changes in accordance with this change. Then, even when the weight or the diameter of the roll 101 changes during printing, the winding angle θ is adjusted to an appropriate value, thereby reducing both printing defects caused by wrinkling and printing defects caused by print misalignment.
Further, the control unit 70 may perform feedback control to control the winding angle θ of the winding angle changing unit 40 in accordance with the transport load of the transport motor 72 detected by the transport load detector 84. That is, when the detected transport load is large, the control unit 70 increases the frictional force F between the medium 99 and the transport roller 25 by changing the winding angle θ to a large value.
In the printing apparatus 11 according to this exemplary embodiment, the driving source such as the motor 42 and the power transmission mechanism 43 of the winding angle changing unit 40 are disposed in an apparatus frame that partially forms the support portion 21. Then, only the flap 41, which is a member for changing the direction in which the medium 99 enters the outer circumferential surface 25A to adjust the winding angle θ, is disposed in a rotatable state in the vicinity of a downstream end portion of the support portion 21. This makes the printing apparatus 11 less likely to increase in size despite the provision of the winding angle changing unit 40.
Effects of Exemplary Embodiment
According to the first exemplary embodiment, the following effects are achieved.
(1) The printing apparatus 11 includes the winding angle changing unit 40 provided upstream of the transport roller 25 in the transport direction Y1 of the printing medium 99 and configured to change the winding angle θ at which the printing medium 99 comes into contact with the outer circumferential surface 25A of the transport roller 25. According to this configuration, it is possible to adjust the winding angle θ at which the printing medium 99 comes into contact with the outer circumferential surface 25A of the transport roller 25. Thus, both the effect of suppressing wrinkling in the printing medium 99 before compression by the transport roller 25 and ensuring the transport position accuracy of the printing medium 99 transported by the transport roller 25 are readily achieved. This makes it possible to suppress printing defects caused by wrinkling and printing defects caused by a reduction in transport position accuracy.
(2) The printing apparatus 11 includes the feeding unit 15 configured to support the roll 101 obtained by winding the medium 99 into a roll shape at a position upstream of the transport roller 25 in the transport direction Y1, and feed the printing medium 99 from the roll 101. According to this configuration, in a configuration in which the transport roller 25 transports the printing medium 99 long in length and fed from the roll 101 by the feeding unit 15, both the effect of suppressing wrinkling in the printing medium 99 before compression by the transport roller 25 and ensuring the transport position accuracy of the printing medium 99 transported by the transport roller 25 are readily achieved.
(3) The printing apparatus 11 includes the support portion 21 provided upstream of the transport roller 25 in the transport direction Y1 and configured to support the printing medium 99. According to this configuration, it is possible to support a portion of the printing medium 99 fed from the feeding unit 15 before arrival at the transport roller 25 by the support portion 21. With the printing medium 99 supported by the support portion 21, wrinkling is less likely to occur.
(4) The winding angle changing unit 40 includes the flap 41 configured to change in angle with respect to the support portion 21 at a portion of the support portion 21 on the transport roller 25 side. According to this configuration, the angle of the flap 41 is changed to adjust the winding angle θ at which the printing medium 99 comes into contact with the outer circumferential surface 25A of the transport roller 25. With just the flap 41 configured to change in angle with respect to the support portion 21 being required, the printing apparatus 11 is less likely to increase in size.
(5) The medium type determination unit 81 is included as an example of a determination unit configured to determine the type of the printing medium 99. The winding angle changing unit 40 is configured to change the winding angle θ in accordance with the type of the printing medium 99. According to this configuration, it is possible to adjust the winding angle θ to an appropriate value corresponding to the type of the printing medium 99. Therefore, both the effect of suppressing wrinkling in the printing medium 99 and ensuring the transport position accuracy of the printing medium 99 transported by the transport roller 25 are readily achieved.
(6) The control unit 70 is configured to control the feeding unit 15 to perform tension control for adjusting the tension in the printing medium 99 fed from the roll 101. According to this configuration, by the tension control for adjusting the tension of the printing medium 99 fed from the roll 101, wrinkling can be effectively suppressed and the transport position accuracy is readily ensured.
(7) The winding angle changing unit 40 is configured to change the winding angle θ in accordance with the weight of the roll 101 estimated by the roll weight estimation unit 82. According to this configuration, it is possible to change the winding angle θ in accordance with the weight of the roll 101, thereby readily achieving both the effect of suppressing wrinkling and ensuring the transport position accuracy.
(8) The winding angle changing unit 40 is configured to change the winding angle θ in accordance with the diameter of the roll 101 estimated by the roll diameter estimation unit 83. According to this configuration, it is possible to change the winding angle θ in accordance with the diameter of the roll 101, thereby readily achieving both the effect of suppressing wrinkling and ensuring of the transport position accuracy.
Next, a configuration of the winding angle changing unit 40 according to a second exemplary embodiment will be described with reference to
When the motor 52 is driven in the forward direction, the variable member 51 rises. Then the guide surface 51A rises, changing the direction in which the medium 99 enters the outer peripheral surface 25A. As a result, the winding angle θ is adjusted to a small value. In the case of a medium type that readily wrinkles, the control unit 70 controls the motor 52 to adjust the winding angle θ to a small value according to the medium type.
On the other hand, when the motor 52 is driven in the reverse direction, the variable member 51 lowers. Then the guide surface 51A lowers, changing the direction in which the medium 99 enters the outer peripheral surface 25A. As a result, the winding angle θ is adjusted to a large value. In the case of a medium type that does not readily wrinkle, the control unit 70 controls the motor 52 to adjust the winding angle θ to a large value according to the medium type.
Thus, the exiting portion changing mechanism 50, in which the exiting portion of the support portion 21 supporting the medium 99 upstream of the transport roller 25 is configured to change in position, can also be used to adjust the winding angle θ in accordance with the degree of likelihood of wrinkling.
According to the second exemplary embodiment, the following effects are achieved.
(9) The winding angle changing unit 40 includes the variable member 51 as an example of the exiting portion configured to change in position at a portion of the support portion 21 on the transport roller 25 side. According to this configuration, the position of the variable member 51 that is a portion (exiting portion) of the support portion 21 on the transport unit side is changed to adjust the winding angle θ at which the printing medium 99 comes into contact with the outer circumferential surface 25A of the transport roller 25. With just the variable member 51 of the support portion 21 needing to be repositionably provided, the printing apparatus 11 is less likely to increase in size.
Next, the winding angle changing unit 40 according to a third exemplary embodiment will be described with reference to
The roller changing mechanism 60 includes the supporting roller 61, a motor 63 that is a driving source, and a power transmission mechanism 64 that transmits a driving force of the motor 63 to the supporting roller 61. An outer circumferential surface of the supporting roller 61 serves as a guide surface 61A that supports the medium 99. The supporting roller 61 is supported by a supporting member 62 of a slide type, and thus can change in position. Note that the supporting roller 61 may be rotatably supported with respect to the supporting member 62 or may be fixed in a non-rotatable state.
The power transmission mechanism 64 is constituted by, for example, a rack-and-pinion mechanism including a pinion 65 that meshes with a toothed gear 67 that further meshes with a toothed drive gear 66 fixed to an output shaft of the motor 63, and a rack 62A that meshes with the pinion 65. The rack 62A is formed at a base portion of the supporting member 62 on a side opposite to the supporting roller 61.
In the case of a medium type that readily wrinkles, the control unit 70 controls the motor 63 to adjust the winding angle θ to a small value according to the medium type. Specifically, when the motor 63 is driven in the forward direction, the supporting roller 61 rises. Then, the guide surface 61A rises, changing the direction in which the medium 99 supported by the guide surface 61A enters the outer peripheral surface 25A. As a result, the winding angle θ is adjusted to a small value.
On the other hand, in the case of a medium type that does not readily wrinkle, the control unit 70 controls the motor 63 to adjust the winding angle θ to a large value according to the medium type. Specifically, when the motor 63 is driven in the reverse direction, the supporting roller 61 is lowered. Then, the guide surface 61A lowers, changing the direction in which the medium 99 supported by the guide surface 61A enters the outer peripheral surface 25A. As a result, the winding angle θ is adjusted to a large value.
Thus, the roller changing mechanism 60, in which the supporting roller 61 constituting the support portion 21 supporting the medium 99 upstream of the transport roller 25 is configured to change in position, can also be used to adjust the winding angle θ to an appropriate value according to the medium type.
According to the third exemplary embodiment, the following effects are achieved.
(10) The winding angle changing unit 40 is configured to change the position of the support portion 21. According to this configuration, the position of the support portion 21 is changed to adjust the winding angle θ at which the printing medium 99 comes into contact with the outer circumferential surface 25A of the transport roller 25. With just the support portion 21 itself needing to be repositionably provided, a simple configuration with a small number of parts is all that is required, making the printing apparatus 11 less likely to increase in size.
(11) The support portion 21 is the supporting roller 61 that is an example of a roller. The winding angle changing unit 40 is configured to change the position of the supporting roller 61. According to this configuration, the position of the roller also serving as the support portion 21 is changed to adjust the winding angle θ at which the printing medium 99 comes into contact with the outer circumferential surface 25A of the transport roller 25. With just the supporting roller 61 also serving as the support portion 21 needing to be repositionably provided, a simple configuration with a small number of parts is all that is required, making the printing apparatus 11 less likely to increase in size.
Next, a fourth exemplary embodiment will be described with reference to
As shown in Equation 1 described above, the frictional force F increases as the driven load N increases. In the example shown in
In the case of a medium type that readily wrinkles, the control unit 70 controls the motor 97 to adjust the winding angle θ to a small value according to the medium type, thereby adjusting the driving load N to a smaller value. With the small driven load N, the frictional force F decreases. On the other hand, in the case of a medium type that does not readily wrinkle, the control unit 70 controls the motor 97 to adjust the winding angle θ to a large value according to the medium type, thereby adjusting the driven load N to a larger value. With the large driven load N, the frictional force F increases. Thus, by the winding angle changing unit 40 alone, even in a case of a limited range in which the frictional force F can be changed, the adjustable range of the frictional force F can be extended by controlling the winding angle θ and the driven load N in combination. Therefore, by more appropriately adjusting the frictional force F, it is possible to more effectively achieve both the effect of suppressing wrinkling and ensuring the transport position accuracy.
According to the fourth exemplary embodiment, the following effects can be achieved.
(12) The printing apparatus 11 includes the driven load changing unit 90 configured to change the driven load N which is the load that the printing medium 99 nipped by the transport roller 25 and the driven roller 26 receives from the driven roller 26. The control unit 70 changes the driven load N by controlling the driven load changing unit 90. According to this configuration, in addition to the winding angle θ, the driven load can be changed, making it possible to more appropriately adjust the frictional force between the printing medium 99 and the transport roller 25. This makes it possible to more effectively suppress printing defects caused by wrinkling and printing defects caused by a transport position shift.
This exemplary embodiment can be modified and implemented as follows. The exemplary embodiment and the following modified examples can be combined and implemented within a technically consistent range.
Hereinafter, technical concepts and effects thereof that are introduced from the above exemplary embodiments and modified examples will be described.
(A) A printing apparatus includes a transport roller configured to apply a transport force to a printing medium and transport the printing medium, a printing unit configured to perform printing on the printing medium transported, and a winding angle changing unit provided upstream of the transport roller in a transport direction of the printing medium and configured to change a winding angle at which the printing medium comes into contact with an outer circumferential surface of the transport roller.
According to this configuration, it is possible to adjust the winding angle at which the printing medium comes into contact with the outer circumferential surface of the transport roller. Thus, both the effect of suppressing wrinkling in the printing medium before compression by the transport roller and ensuring the transport position accuracy of the printing medium transported by the transport roller are achieved.
(B) The printing apparatus described above may include a feeding unit configured to support a roll obtained by winding the printing medium into a roll shape at a position upstream of the transport roller in the transport direction and feed the printing medium from the roll.
According to this configuration, in a configuration in which the transport roller transports the printing medium long in length and fed from the roll by the feeding unit, both the effect of suppressing wrinkling in the printing medium before compression by the transport roller and ensuring the transport position accuracy of the printing medium transported by the transport roller are readily achieved.
(C) The printing apparatus described above may include a support portion provided upstream of the transport roller in the transport direction and configured to support the printing medium.
According to this configuration, it is possible to support a portion of the printing medium fed from the feeding unit before arrival at the transport roller by the support portion. With the printing medium supported by the support portion, wrinkling is less likely to occur.
(D) In the printing apparatus described above, the winding angle changing unit may include a flap configured to change in angle with respect to the support portion at a portion of the support portion on the transport roller side.
According to this configuration, the angle of the flap is changed to adjust the winding angle at which the printing medium comes into contact with the outer circumferential surface of the transport roller. With just the flap configured to change in angle with respect to the support portion being required, the printing apparatus is less likely to increase in size.
(E) In the printing apparatus described above, the winding angle changing unit may include an exiting portion configured to change in position at a portion of the support portion on the transport roller side.
According to this configuration, the position of the exiting portion that is a portion of the support portion on the transport unit side is changed to adjust the winding angle at which the printing medium comes into contact with the outer circumferential surface of the transport roller. With just the exiting portion of the support portion needing to be repositionably provided, the printing apparatus is less likely to increase in size.
(F) In the printing apparatus described above, the winding angle changing unit may be configured to change a position of the support portion.
According to this configuration, the position of the support portion is changed to adjust the winding angle at which the printing medium comes into contact with the outer circumferential surface of the transport roller. With just the support portion itself needing to be repositionably provided, a simple configuration with a small number of parts is all that is required, making the printing apparatus less likely to increase in size.
(G) In the printing apparatus described above, the support portion may be a roller, and the winding angle changing unit may be configured to change a position of the roller.
According to this configuration, the position of the roller also serving as the support portion is changed to adjust the winding angle at which the printing medium comes into contact with the outer circumferential surface of the transport roller. With just the roller also serving as the support portion needing to be repositionably provided, a simple configuration with a small number of parts is all that is required, making the printing apparatus less likely to increase in size.
(H) The printing apparatus described above may include a control unit configured to control the winding angle changing unit so that the winding angle when printing is stopped is smaller than the winding angle when printing is executed.
According to this configuration, the control unit controls the winding angle changing unit, thereby adjusting the winding angle when printing is stopped to a smaller value than the winding angle when printing is executed. Thus, while printing is executed, the winding angle can be adjusted to an appropriate value and, while printing is stopped, the winding angle is changed to a value smaller than the winding angle θ when printing is executed. This makes it possible to suppress the formation of a curl in the portion of the printing medium that comes into contact with the transport roller while printing is stopped.
(I) The printing apparatus described above may include a driven roller driven by the transport roller, a driven load changing unit configured to change a driven load, which is a load that the printing medium nipped by the transport roller and the driven roller receives from the driven roller, and a control unit configured to change the driven load by controlling the driven load changing unit.
According to this configuration, in addition to the winding angle, the driven load can be changed, making it possible to more appropriately adjust the frictional force between the printing medium and the transport roller. This makes it possible to more effectively suppress printing defects caused by wrinkling and printing defects caused by a transport position shift.
(J) The printing apparatus described above may include a determination unit configured to determine a type of the printing medium, and the winding angle changing unit may be configured to change the winding angle in accordance with the type of the printing medium.
According to this configuration, it is possible to adjust the winding angle to an appropriate value corresponding to the type of the printing medium. Thus, both the effect of suppressing wrinkling in the printing medium and ensuring the transport position accuracy of the printing medium transported by the transport roller are achieved.
(K) The printing apparatus described above may include a control unit configured to control the feeding unit to perform tension control for adjusting a tension of the printing medium fed from the roll.
According to this configuration, by the tension control for adjusting the tension of the printing medium fed from the roll, wrinkling can be effectively suppressed and the transport position accuracy is readily ensured.
(L) The printing apparatus described above may include a roll weight estimation unit configured to estimate a weight of the roll, and the winding angle changing unit may be configured to change the winding angle in accordance with the weight of the roll.
According to this configuration, it is possible to change the winding angle in accordance with the weight of the roll, thereby readily achieving both the effect of suppressing wrinkling and ensuring the transport position accuracy.
(M) The printing apparatus described above may include a roll diameter estimation unit configured to estimate a diameter of the roll, and the winding angle changing unit may be configured to change the winding angle in accordance with the diameter of the roll.
According to this configuration, it is possible to change the winding angle in accordance with the diameter of the roll, thereby readily achieving both the effect of suppressing wrinkling and ensuring the transport position accuracy.
Number | Date | Country | Kind |
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2022-104323 | Jun 2022 | JP | national |