Patent Application
20230133122
The present application is based on, and claims priority from JP Application Serial Number 2021-176206, filed Oct. 28, 2021, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a printing apparatus.
An ink jet type printing apparatus using a robot such as an articulated robot is known. For example, the apparatus described in JP-A-2016-215438 includes a head that is an ink jet head and a robot that holds the head.
When performing printing using a plurality of colors of ink, the head is generally provided with a plurality of nozzle rows for each color of the ink. JP-A-2016-215438 does not describe the arrangement of a plurality of nozzle rows when ejecting a plurality of colors of ink. In a printing apparatus in which a head is moved by using a robot, when performing printing using a plurality of colors of ink, it is desired to realize an appropriate arrangement of a plurality of nozzle rows so that good print quality can be obtained.
According to an aspect of the present disclosure, there is provided a printing apparatus including: a head including a first nozzle row in which a plurality of nozzles for ejecting a first ink are arranged and a second nozzle row in which a plurality of nozzles for ejecting a second ink are arranged; and a robot which includes an arm portion having a distal end, a proximal end, and a plurality of joints, and a base portion coupled to the proximal end, supports the head by the distal end, and changes a position and a posture of the head with respect to a workpiece, in which a brightness of the second ink is lower than a brightness of the first ink, and a distance between the second nozzle row and the proximal end is less than a distance between the first nozzle row and the proximal end.
According to another aspect of the present disclosure, there is provided a printing apparatus including: a head including a first nozzle row in which a plurality of nozzles for ejecting a first ink are arranged and a second nozzle row in which a plurality of nozzles for ejecting a second ink are arranged; and a robot which includes an arm portion having a distal end, a proximal end, and a plurality of joints, and a base portion coupled to the proximal end, supports the head by the distal end, and changes a position and a posture of the head with respect to a workpiece, in which a brightness of the second ink is lower than a brightness of the first ink, and when a timing at which the first ink is ejected from the first nozzle row to a predetermined position on the workpiece is defined as a first timing, and a timing at which the second ink is ejected from the second nozzle row to the predetermined position is defined as a second timing, and when the plurality of joints include at least one joint of which a distance from the predetermined position changes at each of the first timing and the second timing, and a joint farthest from the distal end is set as a first joint in the at least one joint, a distance between the second nozzle row and the first joint at the second timing is less than a distance between the first nozzle row and the first joint at the first timing.
Hereinafter, preferred embodiments according to the present disclosure will be described with reference to the attached drawings. In the drawings, the dimensions and scale of each section may differ from the actual ones, and some parts are schematically illustrated for ease of understanding. Further, the scope of the present disclosure is not limited to these aspects unless otherwise stated to limit the disclosure in the following description.
In the following description, for convenience, an X axis, a Y axis, and a Z axis that intersect each other are appropriately used. In addition, in the following, one direction along the X axis is an X1 direction, and the direction opposite to the X1 direction is an X2 direction. Similarly, the directions opposite to each other along the Y axis are a Y1 direction and a Y2 direction. In addition, the directions opposite to each other along the Z axis are a Z1 direction and a Z2 direction.
Here, the X axis, the Y axis, and the Z axis correspond to the coordinate axes of the world coordinate system set in the space where a robot 2 described later is installed. Typically, the Z axis is a vertical axis, and the Z2 direction corresponds to a downward direction in the vertical direction. A base coordinate system based on the position of a base portion 210 described later of the robot 2 is associated with the world coordinate system by calibration. In the following, for convenience, a case where the operation of the robot 2 is controlled by using the world coordinate system as the robot coordinate system is exemplified.
The Z axis does not have to be a vertical axis. Further, the X axis, the Y axis, and the Z axis are typically orthogonal to each other, but the present disclosure is not limited thereto, and the X axis, the Y axis, and the Z axis may not be orthogonal to each other. For example, the X axis, Y axis, and Z axis may intersect each other at an angle within the range of 80° or more and 100° or less.
The workpiece W has a surface WF to be printed. In the example illustrated in
As illustrated in
The robot 2 is a robot that changes the position and posture of the head unit 3 in the world coordinate system. In the example illustrated in
As illustrated in
The base portion 210 is a platform that supports the arm portion 220. In the example illustrated in
The arm portion 220 is a 6-axis robot arm having a proximal end EB attached to the base portion 210 and a distal end ET that changes the position and posture three-dimensionally with respect to the proximal end EB. Specifically, the arm portion 220 has arms 221, 222, 223, 224, 225 and 226, also referred to as links. These are coupled in the order of arms 221, 222, 223, 224, 225 and 226.
The arm 221 is rotatably coupled to the base portion 210 around a rotating axis O1 via a joint 230_1. The arm 222 is rotatably coupled to the arm 221 around a rotating axis O2 via a joint 230_2. The arm 223 is rotatably coupled to the arm 222 around a rotating axis O3 via a joint 230_3. The arm 224 is rotatably coupled to the arm 223 around a rotating axis O4 via a joint 230_4. The arm 225 is rotatably coupled to the arm 224 around a rotating axis O5 via a joint 230_5. The arm 226 is rotatably coupled to the arm 225 around a rotating axis O6 via a joint 230_6.
Each of the joints 230_1 to 230_6 is a mechanism for rotatably coupling one of two adjacent members of the base portion 210 and the arms 221 to 226 to the other. In the following, each of the joints 230_1 to 230_6 may be referred to as “joint 230”. Here, the proximal end EB is one end of the arm portion 220 of which the position in the base coordinate system does not change even when the joint 230 turns, and the distal end ET is the other end of the arm portion 220 of which the position in the base coordinate system changes due to the rotating of the joint 230_6. The proximal end EB can be defined, for example, as an intersection between the boundary between the base portion 210 and the arm 221 and the rotating axis O1. Further, the distal end ET can be defined as, for example, the intersection between the end surface of the arm 226, which is most distant from the arm 225, or the surface that extends the end surface, and the rotating axis O6.
Although not illustrated in
The rotating axis O1 is an axis perpendicular to the installation surface (not illustrated) to which the base portion 210 is fixed. The rotating axis O2 is an axis perpendicular to the rotating axis O1. The rotating axis O3 is an axis parallel to the rotating axis O2. The rotating axis O4 is an axis perpendicular to the rotating axis O3. The rotating axis O5 is an axis perpendicular to the rotating axis O4. The rotating axis O6 is an axis perpendicular to the rotating axis O5.
Regarding these rotating axes, “vertical” includes not only the case where the angle formed by the two rotating axes is exactly 90°, and but also the case where the angle formed by the two rotating axes is shifted within a range of approximately 90°±5°. Similarly, “parallel” includes not only the case where the two rotating axes are strictly parallel, but also the case where one of the two rotating axes is tilted within a range of approximately ±5° with respect to the other.
The head unit 3 is mounted at the distal end ET of the arm portion 220 of the robot 2 as an end effector in a state of being fixed by screwing or the like.
The head unit 3 is an assembly having a head 3a that ejects a plurality of types of ink having different brightness toward the workpiece W. In the present embodiment, the head unit 3 has not only the head 3a but also a pressure adjusting valve 3b, an energy emitting section 3c, and an optical sensor 3g. The details of the head unit 3 will be described with reference to
In the present embodiment, a case where four types of inks such as a first ink, a second ink, a third ink, and a fourth ink having different brightness are used is exemplified. The brightness of these inks are in the order of the first ink, the third ink, the fourth ink, and the second ink from the highest to the lowest. When performing full-color printing, the four types of ink are typically yellow ink, magenta ink, cyan ink, and black ink. In this case, the first ink is yellow ink, the second ink is black ink, one of the third ink and the fourth ink is magenta ink, and the other one of the third ink and the fourth ink is cyan ink. Here, the brightness can be defined by, for example, the brightness of the CIE L*a*b* color space defined by the International Commission on Illumination (CIE). In the present embodiment, the brightness of the CIE L*a*b* color space is 83 for yellow ink, 54 for magenta ink, 56 for cyan ink, and 11 for black ink. The value of the brightness of the ink is obtained by, for example, applying the ink on a medium such as printing paper to create a predetermined color patch, and then by measuring the color patch with a color measuring machine. Here, the brightness of a plurality of types of inks is compared by creating a color patch using the same amount of ink on the same medium for each of the plurality of types of inks, and by comparing the values obtained by measuring the color patch of the plurality of types of inks.
Each such ink is, for example, a liquid medium in which a coloring material such as a dye or a pigment is dissolved or dispersed in a solvent. Each ink may be any one of ink such as a water-based ink in which a coloring material such as a dye or a pigment is dissolved in an aqueous solvent; a curable ink using a curable resin such as an ultraviolet curable type; and a solvent-based ink obtained by dissolving a coloring material such as a dye or a pigment in an organic solvent, but a curable ink is preferably used. The curable ink is not particularly limited, and for example, any of a thermosetting type, a photocurable type, a radiation curable type, an electron beam curable type, and the like, but a photocurable type such as an ultraviolet curable type is preferable. Further, the ink containing the coloring material is not limited to yellow ink, magenta ink, cyan ink, and black ink, and may be, for example, white ink, gray ink, light cyan ink, light magenta ink and the like.
Each of the piping section 10 and the wiring section 11 is coupled to the head unit 3. The piping section 10 is a group of piping that supplies ink from an ink tank (not illustrated) to the head unit 3. The wiring section 11 is a wiring or a wiring group for supplying an electric signal for driving the head 3a.
The controller 5 is a robot controller that controls the drive of the robot 2. Hereinafter, the electric configuration of the printing apparatus 1 will be described with reference to
Noted that each of the electric components illustrated in
The controller 5 has a function of controlling the drive of the robot 2 and a function of generating a signal D3 for synchronizing the ink ejection operation of the head unit 3 with the operation of the robot 2.
The controller 5 has a storage circuit 5a and a processing circuit 5b.
The storage circuit 5a stores various programs executed by the processing circuit 5b and various data processed by the processing circuit 5b. The storage circuit 5a includes one or both semiconductor memories, for example, a volatile memory such as a random access memory (RAM); and a non-volatile memory such as a read only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), or a programmable ROM (PROM). A part or the entirety of the storage circuit 5a may be included in the processing circuit 5b.
Path information Da is stored in the storage circuit 5a. The path information Da is information indicating the path through which the head unit 3 moves and the posture of the head unit 3 in the path. The path information Da is generated by using, for example, information acquired by direct teaching, offline teaching, or the like, and information such as computer-aided design (CAD) data indicating the shape of the workpiece W. The path information Da is represented by using, for example, the coordinate values of the base coordinate system or the world coordinate system. The above path information Da is input from the computer 7 into the storage circuit 5a.
The processing circuit 5b controls the operation of the arm driving mechanism 2a of the robot 2 based on the path information Da, and also generates the signal D3. The processing circuit 5b is, for example, a processor, such as one or more central processing units (CPU). The processing circuit 5b may include a programmable logic device such as a field-programmable gate array (FPGA) instead of the CPU or in addition to CPU.
Here, the arm driving mechanism 2a is an aggregate of the driving mechanisms of the joints 230_1 to 230_6 described above, and for each joint 230, a motor for driving the joint 230, and an encoder for detecting the rotation angle of the joint 230 are provided.
The processing circuit 5b performs inverse kinematics calculation, which is an arithmetic operation for converting the path information Da into an operating amount such as a rotation angle and a rotation speed of each joint 230 of the robot 2. Then, the processing circuit 5b outputs a control signal Sk1 based on an output D1 from each encoder of the arm driving mechanism 2a so that the operating amount such as the actual rotation angle and the rotation speed of each joint 230 becomes the above-described arithmetic operation result based on the path information Da. The control signal Sk1 is a signal for controlling the drive of the motor of the arm driving mechanism 2a. Here, the control signal Sk1 is corrected by the processing circuit 5b based on the output from the optical sensor 3g or the like, if necessary.
Further, the processing circuit 5b generates the signal D3 based on the output D1 from at least one of the plurality of encoders of the arm driving mechanism 2a. For example, the processing circuit 5b generates, as a signal D3, a trigger signal including a pulse at a timing at which the output D1 from one of the plurality of encoders becomes a predetermined value.
The control module 6 is a circuit that controls the ink ejection operation in the head unit 3 based on the signal D3 output from the controller 5 and print data Img from the computer 7. The control module 6 includes a timing signal generation circuit 6a, a power supply circuit 6b, a control circuit 6c, and a driving signal generation circuit 6d.
The timing signal generation circuit 6a generates a timing signal PTS based on the signal D3. The timing signal generation circuit 6a is composed of, for example, a timer that starts generation of the timing signal PTS when the signal D3 is detected. The timing signal PTS includes, for example, a pulse defined based on the output D1.
The power supply circuit 6b receives power from a commercial power source (not illustrated) and generates various predetermined potentials. The various generated potentials are appropriately supplied to each section of the control module 6 and the head unit 3. For example, the power supply circuit 6b generates a power supply potential VHV and an offset potential VBS. The offset potential VBS is supplied to the head unit 3. Further, the power supply potential VHV is supplied to the driving signal generation circuit 6d.
The control circuit 6c generates a print data signal SI, a waveform designation signal dCom, a latch signal LAT, a clock signal CLK, and a change signal CNG based on the timing signal PTS. These signals are synchronized with the timing signal PTS. Of these signals, the waveform designation signal dCom is input into the driving signal generation circuit 6d, and the other signals are input into a switch circuit 3e of the head unit 3.
The print data signal SI is a digital signal for designating the operating state of the driving element included in the head 3a of the head unit 3. Specifically, the print data signal SI designates whether to supply a driving signal Com, which will be described later, to the driving element based on the print data. By this designation, it is designated, for example, whether to eject ink from the nozzle corresponding to the driving element, or the amount of ink ejected from the nozzle is designated. The waveform designation signal dCom is a digital signal for defining the waveform of the driving signal Com. The latch signal LAT and the change signal CNG are used in combination with the print data signal SI, and by defining the drive timing of the driving element, the ink ejection timing from the nozzle is defined. The clock signal CLK is a reference clock signal synchronized with the timing signal PTS.
The above control circuit 6c includes, for example, one or more processors such as a CPU. The control circuit 6c may include a programmable logic device such as an FPGA instead of the CPU or in addition to the CPU.
The driving signal generation circuit 6d is a circuit that generates the driving signal Com for driving each driving element included in the head 3a of the head unit 3. Specifically, the driving signal generation circuit 6d has, for example, a DA converter circuit and an amplifier circuit. In the driving signal generation circuit 6d, the DA converter circuit converts the waveform designation signal dCom from the control circuit 6c from a digital signal into an analog signal, and the amplifier circuit generates the driving signal Com by amplifying the analog signal using the power supply potential VHV from the power supply circuit 6b. Here, among the waveforms included in the driving signal Com, the signal of the waveform actually supplied to the driving element is a driving pulse PD. The driving pulse PD is supplied to the driving element from the driving signal generation circuit 6d via the switch circuit 3e of the head unit 3.
Here, the switch circuit 3e is a circuit including a switching element that switches whether to supply at least a part of the waveform included in the driving signal Com as the driving pulse PD based on the print data signal SI.
The computer 7 has a function of supplying information such as the path information Da to the controller 5 and a function of supplying information such as the print data Img to the control module 6. In addition to these functions, the computer 7 of the present embodiment has a function of controlling the drive of the energy emitting section 3c. The computer 7 is, for example, a desktop computer or a notebook computer in which a program that realizes these functions is installed.
Here, the a axis, the b axis, and the c axis correspond to the coordinate axes of the tool coordinate system set in the head unit 3, and the relationship between the position and posture relative to the above-described world coordinate system or robot coordinate system changes by the operation of the above-described robot 2. In the example illustrated in
As described above, the head unit 3 has the head 3a, the pressure adjusting valve 3b, the energy emitting section 3c, and the optical sensor 3g. These are supported by a support 3f illustrated by the alternate long and short dash line in
The support 3f is made of, for example, a metal material or the like, and is a substantially rigid body. In the example illustrated in
The above support 3f is mounted on the above-described arm 226. Therefore, the head 3a, the pressure adjusting valve 3b, the energy emitting section 3c, and the optical sensor 3g are collectively supported on the arm 226 by the support 3f. Therefore, the relative positions of each of the head 3a, the pressure adjusting valve 3b, the energy emitting section 3c, and the optical sensor 3g with respect to the arm 226 are fixed. In the example illustrated in
The head 3a has the ejection surface FN and a plurality of nozzles N that open to the ejection surface FN. The ejection surface FN is a nozzle surface through which the nozzle N opens, and is composed of, for example, a surface of a nozzle plate in which the nozzle N is provided as a through-hole in a plate-shaped member made of a material such as silicon (Si) or metal.
In the example illustrated in
Each of the first nozzle row L1, the second nozzle row L2, the third nozzle row L3, and the fourth nozzle row L4 is a set of a plurality of nozzles N linearly arranged in the direction along the b axis. In the present embodiment, the nozzle density in the direction along the b axis of each nozzle N included in each nozzle row is 300 npi (number of nozzles/inch). However, the present disclosure is not limited thereto, and a lower nozzle density may be used, but a nozzle density of 25 npi or more is preferable from the viewpoint of print quality and efficiency. Further, in order to realize such a nozzle density, the nozzles N may be arranged in a staggered manner in each nozzle row. Here, the first nozzle row L1, the second nozzle row L2, the third nozzle row L3, and the fourth nozzle row L4 eject different types of ink from each other. Specifically, the first nozzle row L1 ejects the first ink. The second nozzle row L2 ejects the second ink. The third nozzle row L3 ejects the third ink. The fourth nozzle row L4 ejects the fourth ink. Since all the inks are ejected in the c2 direction under ideal conditions, the c2 direction can also be expressed as the ejection direction.
Although not illustrated, the head 3a has a piezoelectric element which is a driving element and a cavity for accommodating ink for each nozzle N. Here, the piezoelectric element ejects ink from the nozzle corresponding to the cavity by changing the pressure of the cavity corresponding to the piezoelectric element. The head 3a can be obtained, for example, by adhering a plurality of substrates such as a silicon substrate appropriately processed by etching or the like with an adhesive or the like. As the driving element for ejecting ink from the nozzle, a heater for heating the ink in the cavity may be used instead of the piezoelectric element. Since the head 3a has the above configuration, the presence or absence of ink ejection and the amount of ink ejection can be individually controlled for each nozzle N by the above-described control module 6, and it is possible to form an image with ink.
Ink is supplied to the head 3a from an ink tank (not illustrated) via a first supply pipe 10a1, a second supply pipe 10a2, a third supply pipe 10a3, and a fourth supply pipe 10a4. Here, the pressure adjusting valve 3b is interposed between each of the first supply pipe 10a1, the second supply pipe 10a2, the third supply pipe 10a3, and the fourth supply pipe 10a4 and the head 3a. The first supply pipe 10a1 is a pipe for supplying the first ink to the head 3a. The second supply pipe 10a2 is a pipe for supplying the second ink to the head 3a. The third supply pipe 10a3 is a pipe for supplying the third ink to the head 3a. The fourth supply pipe 10a4 is a pipe for supplying the fourth ink to the head 3a.
The pressure adjusting valve 3b is a valve mechanism that is opened and closed according to the pressure of the ink in the head 3a. By this opening and closing, the pressure of the ink in the head 3a is maintained at a negative pressure within a predetermined range even when the positional relationship between the head 3a and the ink tank (not illustrated above) changes.
Therefore, the meniscus of the ink formed on the nozzle N of the head 3a is stabilized. As a result, it is possible to prevent air bubbles from entering the nozzle N and ink from overflowing from the nozzle N. Further, the ink from the pressure adjusting valve 3b is appropriately distributed to a plurality of locations of the head 3a via a branch flow path (not illustrated). Here, the ink from the ink tank (not illustrated) is transferred in the first supply pipe 10a1, the second supply pipe 10a2, the third supply pipe 10a3, and the fourth supply pipe 10a4 at a predetermined pressure by using a pump, a water head difference, or the like. Although not illustrated, the pressure adjusting valve 3b has a configuration for ink flow path and pressure adjustment for each type of ink so that the pressure of each of the above-described four types of ink can be adjusted individually.
The energy emitting section 3c emits energy such as light, heat, electron beam, or radiation for curing or solidifying the ink on the workpiece W. For example, when the ink has ultraviolet curability, the energy emitting section 3c is composed of a light emitting element such as a light emitting diode (LED) that emits ultraviolet rays. Further, the energy emitting section 3c may appropriately have an optical component such as a lens for adjusting the energy emitting direction or the energy emitting range.
Here, the energy emitting section 3c includes an emitting surface FL that emits the energy, and is arranged so that the emitting surface FL faces the c2 direction. Further, as described above, since the energy emitting section 3c is arranged at the position in the a2 direction with respect to the head 3a, a distance DL2 between the second nozzle row L2 and the emitting surface FL is less than a distance DL1 between the first nozzle row L1 and the emitting surface FL.
The energy emitting section 3c does not have to completely cure or completely solidify the ink on the workpiece W. In this case, for example, the ink after the energy irradiation from the energy emitting section 3c may be completely cured or completely solidified by the energy from the curing light source separately installed on the installation surface of the base portion 210 of the robot 2.
The optical sensor 3g is a sensor such as an optical displacement sensor or an image pickup device including a light receiving section FS. The light receiving section FS has a surface facing the c2 direction, and is an optical component for introducing light into, for example, a charge coupled device (CCD) image sensor or a complementary MOS (CMOS) image sensor. Here, a distance DS2 between the second nozzle row L2 and the light receiving section FS is greater than a distance DS1 between the first nozzle row L1 and the light receiving section FS.
In the printing operation, the head 3a ejects ink while the robot 2 changes the position and posture of the head 3a. The change in the position and posture of the head 3a is performed based on the path information Da. As a result, the head 3a moves along a moving path RU while maintaining a predetermined posture with respect to the surface WF. The head 3a may be moved a plurality of times along the moving path RU for each ink ejection of each color, or all the inks may be ejected in parallel during one movement of the head 3a along the moving path RU.
The moving path RU is a path from a position PS to a position PE. The position PS is a position in the X1 direction with respect to the predetermined region RP when viewed in the Z2 direction. The position PE is a position in the X2 direction with respect to the predetermined region RP when viewed in the Z2 direction. In the period until the head 3a reaches the predetermined region RP from the position PS, the head 3a accelerates until the predetermined speed is reached. In the period during which the head 3a is positioned in the predetermined region RP, the head 3a moves at a constant speed at the predetermined speed. In the period during which the head 3a reaches the position PE from the predetermined region RP, the head 3a is decelerated so as to be able to stop at the position PE. Here, the predetermined region RP is a region extending from a position PR1 to a position PR2 along the moving path RU.
In the example illustrated in
The workpiece W may be placed at a position in the X2 direction with respect to the base portion 210 of the robot 2 so that the position in the direction along the Y axis coincides with the position of the base portion 210. In this case, the moving path RU forms a straight line along the X axis when viewed in the Z2 direction. Further, in this case, the robot 2 performs the printing operation by operating three joints 230 among the six joints 230 while the printing operation is being executed. More specifically, the robot 2 keeps the rotating axes of the joint 230_2, the joint 230_3, and the joint 230_5 parallel to the Y axis while the printing operation is being executed, and operates the joints 230. By such an operation of the three joints 230, the head 3a can be stably moved along the moving path RU.
Further, since the above-described a1 direction faces the front in the moving direction of the head 3a while the printing operation is being executed, the above-described first nozzle row L1, the third nozzle row L3, the fourth nozzle row L4, and the second nozzle row L2 are arranged in this order from the far side to the near side with respect to the base portion 210. Therefore, when the first ink, the second ink, the third ink, and the fourth ink are ejected to the same position on the surface WF, the postures of the robot 2 at the ejection timing of each ink are different from each other.
Here, regarding the timing of ejecting the first ink, the second ink, the third ink, and the fourth ink at the same position on the surface WF, the ejection timing of the first ink is the “first timing”, the ejection timing of the second ink is the “second timing”, the ejection timing of the third ink is the “third timing”, and the ejection timing of the fourth ink is the “fourth timing”. Hereinafter, the first timing and the second timing will be typically described.
As illustrated in
It is preferable that such an arrangement order of the nozzle rows be maintained while the printing operation is being executed for the predetermined region RP.
In the present embodiment, since the head 3a moves in the direction away from the base portion 210, an angle θ1 formed by the extending direction of the arm 224 and the extending direction of the arm 222 becomes large with the movement of the head 3a during the printing operation. On the other hand, an angle θ2 formed by the extending direction of the arm 222 and the rotating axis O1 becomes less as the head 3a moves during the printing operation.
As illustrated in
However, the distance DN1 at the second timing is greater than the distance DN1 at the first timing. The difference between these distances DN1 is large according to the distance between the first nozzle row L1 and the second nozzle row L2. Similarly, the distance DN2 at the second timing is greater than the distance DN2 at the first timing. The distance DN3 at the second timing is greater than the distance DN3 at the first timing. The distance DN4 at the second timing is greater than the distance DN4 at the first timing.
Here, the arm portion 220 at the second timing is in a stretched state as compared with the arm portion 220 at the first timing. Therefore, the angle θ1 at the second timing is greater than the angle θ1 at the first timing. Further, the angle θ2 at the second timing is less than the angle θ2 at the first timing.
As described above, the printing operation by the printing apparatus 1 includes a first period during which the head 3a ejects the first ink from the first nozzle row L1 to the predetermined region RP while the head 3a performs scanning on the predetermined region RP. In addition, the printing operation by the printing apparatus 1 includes a second period during which the head 3a ejects the second ink from the second nozzle row L2 to the predetermined region RP while the head 3a performs scanning on the predetermined region RP.
In each of the first period and the second period, the distance DN2 between the second nozzle row L2 and the proximal end EB is less than the distance DN1 between the first nozzle row L1 and the proximal end EB. Further, the plurality of joints 230 include joints 230_3, 230_4, 230_5, and 230_6 as at least one joint 230 of which the position with respect to the predetermined region RP changes in each of the first period and the second period. Here, the joint 230_3 is an example of the first joint, and is the joint 230 farthest from the distal end ET in the at least one joint 230. Then, in each of the first period and the second period, a distance DA2 between the second nozzle row L2 and the joint 230_3 is less than a distance DA1 between the first nozzle row L1 and the joint 230_3. Further, in each of the first period and the second period, the joint 230_3 is the joint having the largest rotation amount among the plurality of joints 230. At least a part of the first period and the second period may overlap each other, or the first period and the second period may not overlap each other.
Here, the joints 230_3, 230_4, 230_5, and 230_6 are the joints 230 in which the distance from the predetermined position PR1 changes at each of the first timing and the second timing. Further, in the joint 230_3, among the joints 230_3, 230_4, 230_5, and 230_6, the joint 230 farthest from the distal end ET is the joint 230_3. Here, the rotating axis O3 and the rotating axis O2 are parallel to each other. Therefore, the joint 230_3, which is an example of the first joint, can also be expressed as the joint farthest from the distal end ET among the joints 230 having the joint 230_2, which is an example of the second joint of which rotating axes are parallel to each other, between the proximal end EB and the joint 230_3. Further, the distance DA2 between the second nozzle row L2 and the joint 230_3 at the second timing is less than the distance DA1 between the first nozzle row L1 and the joint 230_3 at the first timing. As illustrated in
As described above, the printing apparatus 1 includes the head 3a and the robot 2 that changes the position and posture of the head 3a with respect to the workpiece W. Here, the head 3a includes the first nozzle row L1 in which the plurality of nozzles N for ejecting the first ink are arranged, and the second nozzle row L2 in which the plurality of nozzles N for ejecting the second ink are arranged. The robot 2 has the arm portion 220 having the distal end ET, the proximal end EB, and the plurality of joints 230, and the base portion 210 coupled to the proximal end EB, and the head 3a is supported by the distal end ET. The brightness of the second ink is lower than the brightness of the first ink.
Moreover, the distance DN2 between the second nozzle row L2 and the proximal end EB is less than the distance DN1 between the first nozzle row L1 and the proximal end EB.
In the above printing apparatus 1, since the brightness of the second ink is lower than the brightness of the first ink, the landing error of the second ink on the workpiece W tends to be more conspicuous than the landing error of the first ink on the workpiece W. That is, the second ink is more likely to cause a deterioration in print quality due to the landing error on the workpiece W compared to the first ink. Here, in order to improve the print quality, the distance DN2 between the second nozzle row L2 and the proximal end EB is less than the distance DN1 between the first nozzle row L1 and the proximal end EB. The magnitude relationship between the distance DN1 and the distance DN2 is based on a comparison of the robots 2 in the same posture or at the same timing.
More specifically, the joint 230 is a movable part of the arm portion 220 and has rattling due to backlash of the speed reducer, or the like, and thus the joint 230 is more likely to cause vibration of the arm portion 220 compared to a part of the arm portion 220 other than the joint 230. Here, among the plurality of joints 230, the joint 230_1 may be the joint having the greatest influence as the cause of the vibration of the arm portion 220. More specifically, since the joint 230_1 is the joint 230 closest to the proximal end EB among the plurality of joints 230, the moment around the rotating axis having the head 3a arranged at the distal end ET of the arm portion 220 as a mass point is likely to be greater than those of the other joints 230. Therefore, by making the distance DN2 less than the distance DN1, the influence of the moment on the second nozzle row L2 can be suppressed as compared with the first nozzle row L1, and as a result, the vibration of the second nozzle row L2 accompanying the vibration of the plurality of joints 230 can be made less than the vibration of the first nozzle row L1. Therefore, the landing error of the second ink on the workpiece W can be reduced.
On the other hand, the vibration of the first nozzle row L1 accompanying the vibration of the plurality of joints 230 is greater than the vibration of the second nozzle row L2, but in the first nozzle row L1, the first ink having less conspicuous landing error than that of the second ink is used.
As described above, of the first ink and the second ink having different brightness, by increasing the landing accuracy of the second ink in which the landing error is conspicuous compared to the landing accuracy of the first ink in which the landing error is inconspicuous, as a whole, it is possible to reduce the deterioration of the print quality due to the landing error of the ink on the workpiece W. Therefore, the print quality can be improved as compared with the configuration in which the distance DN2 is greater than the distance DN1.
Further, as described above, the head 3a further includes a third nozzle row L3 in which a plurality of nozzles N for ejecting the third ink are arranged. The brightness of the third ink is lower than the brightness of the first ink and higher than the brightness of the second ink. In addition, the distance DN3 between the third nozzle row L3 and the proximal end EB is less than the distance DN1 between the first nozzle row L1 and the proximal end EB, and is greater than the distance DN2 between the second nozzle row L2 and the proximal end EB. Therefore, even when the third ink is used in addition to the first ink and the second ink, it is possible to reduce the deterioration of the print quality due to the landing error of the ink on the workpiece W.
In addition, in the present embodiment, a state where the distance DN2 between the second nozzle row L2 and the proximal end EB is less than the distance DN1 between the first nozzle row L1 and the proximal end EB is maintained in both periods, a period during which the robot 2 ejects the first ink from the first nozzle row L1 while scanning the predetermined region RP including the predetermined position PR2 on the workpiece W with the head 3a, and a period during which the robot 2 ejects the second ink from the second nozzle row L2 while scanning the predetermined region RP with the head 3a.
Here, as described above, the plurality of joints 230 include at least one joint 230 of which the position with respect to the predetermined region RP changes in each of the first period and the second period. Then, in each of the first period and the second period, a distance DA2 between the second nozzle row L2 and the joint 230_3 is less than a distance DA1 between the first nozzle row L1 and the joint 230_3. Here, the joint 230_3 is the joint 230 farthest from the distal end ET in the at least one joint 230. That is, in the at least one joint 230, the joint 230_3 is the joint 230 in which the moment around the rotating axis having the head 3a arranged at the distal end ET of the arm portion 220 as a mass point tends to be the largest. Therefore, the vibration of the head 3a due to the rotation of the joint 230_3 tends to increase. Therefore, by making the distance DA2 less than the distance DA1, the influence of the moment on the second nozzle row L2 can be suppressed as compared with the first nozzle row L1. Therefore, making the distance DA2 less than the distance DA1 is particularly useful in reducing the deterioration of the print quality due to the landing error of the ink on the workpiece W. In addition, it is preferable that the relationship that the distance DA2 between the second nozzle row L2 and the joint 230_3 is less than the distance DA1 between the first nozzle row L1 and the joint 230_3 be maintained while the printing operation is being executed. Further, this relationship does not necessarily have to be maintained except during the execution of the printing operation.
Further, as described above, in each of the first period and the second period, since the joint 230_3 is the joint having the largest rotation amount among the plurality of joints 230, the vibration is likely to occur. Therefore, in this regard, making the distance DA2 less than the distance DA1 is particularly useful in reducing the deterioration of the print quality due to the landing error of the ink on the workpiece W.
Here, when the timing at which the first ink is ejected from the first nozzle row L1 to the predetermined position PR1 on the workpiece W is set as the first timing, and the timing at which the second ink is ejected from the second nozzle row L2 to the predetermined position PR1 is set as the second timing, the plurality of joints 230 include at least one joint 230 of which the distance from the predetermined position PR1 changes at each of the first timing and the second timing, and the joint 230 farthest from the distal end ET is set as the joint 230_3 in the at least one joint 230. Further, the distance DA2 between the second nozzle row L2 and the joint 230_3 at the second timing is less than the distance DA1 between the first nozzle row L1 and the joint 230_3 at the first timing.
Further, as described above, the printing apparatus 1 further includes the energy emitting section 3c. The energy emitting section 3c includes the emitting surface FL that is supported by the distal end ET and emits energy that cures each of the first ink and the second ink. Therefore, the period from the landing timing of the second ink on the workpiece W to the energy irradiation timing to the second ink can be shorter than the period from the landing timing of the first ink on the workpiece W to the energy irradiation timing to the first ink. Here, since the brightness of the second ink is lower than the brightness of the first ink, the bleeding on the workpiece W by the second ink tends to be more conspicuous than that by the first ink. Therefore, shortening the period from the landing timing of the second ink on the workpiece W to the energy irradiation timing to the second ink has an effect that the print quality can be improved. Since the bleeding on the workpiece W by the first ink is less conspicuous than that by the second ink, even when the period from the landing timing of the first ink on the workpiece W to the energy irradiation timing to the first ink becomes longer, the problem of deterioration of print quality is unlikely to occur.
Further, in the present embodiment, the printing apparatus 1 further includes the optical sensor 3g. The optical sensor 3g is supported by the distal end ET and includes the light receiving section FS.
Moreover, the distance DS2 between the second nozzle row L2 and the light receiving section FS is greater than the distance DS1 between the first nozzle row L1 and the light receiving section FS. Therefore, the amount of the second ink adhering to the light receiving section FS can be reduced as compared with the amount of the first ink. Here, since the brightness of the second ink is lower than the brightness of the first ink, the second ink is more likely to absorb the light to the light receiving section FS than the first ink. Therefore, reducing the amount of the second ink adhering to the light receiving section FS has an effect that the decrease in the light receiving efficiency in the light receiving section FS can be suppressed. Since the first ink is less likely to absorb the light to the light receiving section FS than the second ink, even when the amount of the first ink adhering to the light receiving section FS is large, the problem that the light receiving efficiency in the light receiving section FS is low is unlikely to occur.
Further, as described above, the printing apparatus 1 further includes the first supply pipe 10a1 and the second supply pipe 10a2. The first supply pipe 10a1 is a pipe for supplying the first ink to the first nozzle row L1. The second supply pipe 10a2 is a pipe for supplying the second ink to the second nozzle row L2. A part of each of the first supply pipe 10a1 and the second supply pipe 10a2 is held by the arm portion 220. The length of the second supply pipe 10a2 is preferably shorter than the length of the first supply pipe 10a1. When the deformation of the second supply pipe 10a2 becomes large due to the operation of the robot 2, there is a concern that the flow path resistance in the second supply pipe 10a2 fluctuates, which may cause a second ink ejection failure. Therefore, by making the length of the second supply pipe 10a2 shorter than the length of the first supply pipe 10a1, the amount of deformation of the second supply pipe 10a2 due to the operation of the arm portion 220 can also be made less than the amount of deformation of the first supply pipe 10a1. As a result, it is possible to prevent ejection failure of the second ink. Here, as described above, since the distance DN2 is less than the distance DN1, the length of the second supply pipe 10a2 can be set shorter than the length of the first supply pipe 10a1 without making the first supply pipe 10a longer than necessary.
In the present embodiment, as described above, the second ink is the ink having the lowest brightness among the inks ejected from the head 3a. Therefore, the print quality can be preferably improved.
Further, as described above, the second ink is black ink. Generally, among the plurality of colors of ink used for full-color printing and the like, the ink having the lowest brightness is black ink. Therefore, by using the black ink as the second ink, the print quality such as full-color printing can be preferably improved.
In the present embodiment, as described above, the first ink is the ink having the highest brightness among the inks ejected from the head 3a. Therefore, the print quality can be preferably improved.
Further, as described above, the first ink is yellow ink. Generally, among the plurality of colors of ink used for full-color printing and the like, the ink having the highest brightness is yellow ink. Therefore, by using the yellow ink as the first ink, the print quality such as full-color printing can be preferably improved. In a configuration using five or more types of ink, white ink may be used as the ink having the highest brightness. In this case, the first ink may be white ink.
Further, as described above, the head 3a includes the first nozzle row L1, the second nozzle row L2, the third nozzle row L3, and the fourth nozzle row L4 as a plurality of nozzle rows for ejecting ink. Here, in the first nozzle row L1 and the second nozzle row L2 from any two nozzle rows selected from the plurality of nozzle rows, the brightness of the ink ejected from the nozzle row having farther distance from the proximal end EB is higher than the brightness of the ink ejected from the nozzle row having a closer distance to the proximal end EB. That is, the plurality of nozzle rows are arranged so that the greater the distance from the proximal end EB, the higher the brightness of the ink ejected from the nozzle rows. Therefore, when a plurality of types of inks are used, it is possible to preferably reduce the deterioration of the print quality due to the landing error of the inks on the workpiece W.
Hereinafter, a second embodiment of the present disclosure will be described. In the embodiment illustrated below, elements having the same effects and functions as those of the first embodiment will be given the reference numerals used in the description of the first embodiment, and each of the detailed descriptions thereof will be appropriately omitted.
In the present embodiment, a printing region PR is expanded in the X1 direction as compared with the first embodiment. Here, the predetermined region RP is classified into a region RP1 and a region RP2 by a virtual straight line YB that passes through the proximal end EB and is orthogonal to the scanning direction of the head 3a along the moving path RU when viewed in the direction along the Z axis.
In the example illustrated in
When printing is performed during the period in which the head 3a is moved from the position PS to the position PE in the X2 direction along the moving path RU with respect to the predetermined region RP, the ejection of ink from the nozzle row is started at the position PR1 in the region RP1 and stopped at the position PR2 in the region RP2. Here, the arrangement order of the nozzle rows in the direction along the X axis is maintained over the entire printing period. Therefore, the magnitude relationship of the distances DN1 to DN4 changes in the middle of the printing period.
More specifically, in a state where the distal end ET is positioned in the region RP2, similar to the first embodiment, the magnitude relationship of the distance between each nozzle row and the proximal end EB is a relationship satisfying DN1>DN2. On the other hand, in a state where the distal end ET is positioned in the region RP1, the magnitude relationship of the distance between each nozzle row and the proximal end EB is a relationship satisfying DN1<DN2. In this manner, when the distal end ET passes on the straight line YB, the magnitude relationship of the distances DN1 to DN4 changes in the middle of the printing period.
From the viewpoint of improving the print quality, it is not preferable to perform printing in a state where DN1<DN2. Therefore, it is preferable that the predetermined region RP does not have the region RP1 having a relationship of DN1<DN2. Alternatively, it is preferable to control the operation of the robot 2 so that the relationship of DN1>DN2 is satisfied even when the predetermined region RP includes the region RP1.
However, printing may be performed in a state where DN1<DN2. That is, printing may be permitted in a state where DN1<DN2. Here, when the predetermined region RP includes the region RP1, it is preferable that the length of the region RP1 along the moving path RU be shorter than the length of the region RP2 along the moving path RU from the viewpoint of the balance between print quality and productivity. More preferably, the length of the region RP1 along the moving path RU is equal to or less than ½ with respect to the length of the region RP2 along the moving path RU. As described above, when the length of the region RP1 along the moving path RU is short to some extent, even when there is a period during which printing is performed in the state of DN1<DN2, there is a period during which printing is performed in the state where DN1>DN2, and accordingly, printing with an excellent balance between print quality and productivity can be performed.
Hereinafter, a third embodiment of the present disclosure will be described. In the embodiment illustrated below, elements having the same effects and functions as those of the first embodiment will be given the reference numerals used in the description of the first embodiment, and each of the detailed descriptions thereof will be appropriately omitted.
In the present embodiment, the robot 2 moves the head 3a in a direction approaching the base portion 210. Here, the a2 direction faces forward in the moving direction of the head 3a. Therefore, similar to the first embodiment, the first nozzle row L1, the third nozzle row L3, the fourth nozzle row L4, and the second nozzle row L2 are arranged in this order from the far side to the near side with respect to the base portion 210.
Further, the energy emitting section 3c is positioned behind the head 3a in the moving direction of the head 3a. Therefore, the ink immediately after landing on the surface WF from the head 3a can be irradiated with the energy from the energy emitting section 3c.
The print quality can also be improved by the above-described third embodiment. In the present embodiment, the printing apparatus 1A has the energy emitting section 3c, but unlike the first embodiment, the distance DL2 between the second nozzle row L2 and the emitting surface FL is greater than the distance DL1 between the first nozzle row L1 and the emitting surface FL. Therefore, the amount of the second ink adhering to the emitting surface FL can be reduced as compared with the amount of the first ink. Here, since the brightness of the second ink is lower than the brightness of the first ink, the second ink is more likely to absorb energy from the emitting surface FL than the first ink. Therefore, an effect is achieved in which reducing the amount of the second ink adhering to the emitting surface FL can suppress a decrease in the irradiation efficiency of energy from the emitting surface FL to each ink, and the frequency of maintenance such as cleaning of the emitting surface FL can be reduced. Since the first ink is less likely to absorb energy from the emitting surface FL than the second ink, even when the amount of the first ink adhering to the emitting surface FL increases, compared to a case where the second ink adheres to the emitting surface FL, the problem that irradiation efficiency of energy from the emitting surface FL to each ink decreases or the frequency of maintenance such as cleaning of the emitting surface FL increases is unlikely to occur.
Noted that which of the first embodiment and the third embodiment is used for the magnitude relationship between the distance DL1 and the distance DL2 is determined in consideration of the easiness of bleeding of the second ink and the like. For example, when the second ink is likely to cause bleeding, as in the first embodiment, a configuration in which the distance DL2 is less than the distance DL1 is adopted. On the other hand, when the second ink is unlikely to cause bleeding, as in the second embodiment, a configuration in which the distance DL2 is greater than the distance DL1 is adopted.
Hereinafter, a fourth embodiment of the present disclosure will be described. In the embodiment illustrated below, elements having the same effects and functions as those of the first embodiment will be given the reference numerals used in the description of the first embodiment, and each of the detailed descriptions thereof will be appropriately omitted.
Here, although not illustrated, each of the position PS1 and the position PE2 is a position in the X1 direction with respect to the predetermined region RP when viewed in the Z2 direction. Although not illustrated, each of the position PE1 and the position PS2 is a position in the X2 direction with respect to the predetermined region RP when viewed in the Z2 direction.
The print quality can also be improved by the above-described fourth embodiment. In the present embodiment, as described above, the two energy emitting sections 3c are arranged via the head 3a. Therefore, even when printing is performed in either the direction in which the head 3a is away from the base portion 210 or the direction in which the head 3a approaches the base portion 210, while maintaining the relationship between the distance DN1 and the distance DN2 in the same manner as in the first embodiment and the third embodiment, the ink immediately after landing on the workpiece W can be irradiated with energy.
Each of the aspects in the above-described examples can be modified in various manners. Specific modifications according to each of the above-described aspects will be described below. Noted that two or more aspects selected in any manner from the following examples can be appropriately combined with each other within a range of not being inconsistent with each other.
In the above-described aspects, the nozzle rows are arranged in the order of the first nozzle row L1, the third nozzle row L3, the fourth nozzle row L4, and the second nozzle row L2 from the far side to the near side with respect to the base portion 210. However, the second nozzle row L2 may be arranged at a position closer to the base portion 210 than the first nozzle row L1, and is not limited to the above-described arrangement. For example, the nozzle rows may be arranged in the order of the first nozzle row L1, the fourth nozzle row L4, the third nozzle row L3, and the second nozzle row L2 from the far side to the near side with respect to the base portion 210.
In the above-described aspect, a configuration in which printing is performed using four types of ink is exemplified, but the configuration may be any configuration using the first ink and the second ink, the configuration is not limited to the configuration, and the present disclosure can also be applied to a configuration in which printing is performed using two types, three types, or five or more types of ink. Further, the first ink may be any ink having a higher brightness than the second ink, and is not limited to the yellow ink. Further, the second ink may be any ink having a lower brightness than the first ink, and is not limited to the black ink.
In the above-described aspect, the configuration using the energy emitting section 3c is exemplified, but the configuration is not limited thereto, and the energy emitting section 3c may be omitted. In this case, for example, another means for emitting light that cures or solidifies the ink on the workpiece may be arranged outside the robot 2.
In the above-described aspect, a configuration using a 6-axis vertical multi-axis robot as a moving mechanism is exemplified, but the configuration is not limited to this configuration. The moving mechanism may be, for example, a vertical multi-axis robot other than the 6-axis robot, or a horizontal multi-axis robot. Further, the arm portion of the robot may have a telescopic mechanism, a linear motion mechanism, or the like in addition to the rotating section configured by the rotating mechanism. However, from the viewpoint of the balance between the print quality in the printing operation and the degree of freedom of the robot operation in the non-printing operation, the robot is preferably a multi-axis robot having 6 or more axes.
In the above-described aspect, a configuration using screwing or the like as a method of fixing the head to the robot is exemplified, but the configuration is not limited to this configuration. For example, the head may be fixed to the robot by gripping the head by a gripping mechanism such as a hand mounted as an end effector of the robot.
The use of the printing apparatus of the present disclosure is not limited to printing. For example, a printing apparatus that ejects a solution of a coloring material is used as a manufacturing device for forming a color filter of a liquid crystal display device. Further, a printing apparatus that ejects a solution of a conductive material is used as a manufacturing device for forming wiring or electrodes on a wiring substrate. The printing apparatus can also be used as a jet dispenser for applying a liquid such as an adhesive to a medium.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-176206 | Oct 2021 | JP | national |
