The present invention relates to a printing apparatus. It is particularly applicable, but not limited, to printing heat-shrinkable plastics tubing to serve as labels. The printable medium may comprise conventional paper as well as heat-shrinkable plastics tubing and other labelling media and will, for most labelling purposes, be sub-divided virtually or physically into labelling zones
Heat shrinkable plastics tubing is used for labelling electric cables and the like, with each separately labelled section, or labelling zone, of tubing being cut or perforated to allow subsequent tearing, and then threaded over the corresponding cable before being heat shrunk to secure it in place on the cable. Because of the difficulty of printing direct onto the, normally flattened, plastics tubing, labels are generally mounted independently onto a carrier which is then fed through a printer. This of course is costly, involving many separate operations including pre-cutting the plastics tubing into lengths and fixing them to a roll of carrier material, and is difficult to automate. Alternatively pre-marking of the printable media is necessary. In our UK patent GB 2,387,142 we describe a new assembly, apparatus and method to enable flattened plastics tubing to be printed directly with a sequence of labels along its length.
That printing assembly comprises at least one supply of printable medium and a supply of control medium arranged on a common support such that both media may be passed together, in use, along adjacent paths at the same speed through printing apparatus, the supply of control medium having register control marks along its length, the register control marks being detectable by the printing apparatus for controlling the register of printing operations on the supply of printable medium performed by the printing apparatus as the printable and control media are passed through the printing apparatus.
Different sizes of printable media may be accommodated by this assembly using a guide comb within the printing apparatus that has a number of stepped channels through which the printable and control media run. This guide comb arrangement serves to maintain the respective lateral positions of the printable media and control medium but has been found not to be wholly reliable, especially in the context of the heat shrinkable plastics tubing
It is thus one of the objects of the present invention to provide printing apparatus for printing heat shrinkable plastics tubing or similar printable media with enhanced reliability, substantially ensuring that the printable media and control media, if any, are maintained in the appropriate laterally spaced relationship during the printing.
More importantly still, a primary objective of the present invention is to provide an apparatus and method to enable flattened plastics tubing or other printable medium to be printed direct with a sequence of labels along its length on both sides of the printable medium in a cost and space efficient manner. This most preferably is done in a way that ensures register between the label content printed on one side of the medium with the label content printed on the other side of the medium. Prior attempts to provide double-sided printing have entailed use of two printing devices in tandem but this is prohibitively costly for most and no feasible alternative has previously been proposed.
Additionally, after extensive use of the control medium-registered printing apparatus and further development we have unexpectedly found a further, simpler, substantially effective and cost effective solution to the problem of controlling the print registration that avoids the need for provision of a control medium or any register marks. Accordingly, a yet further objective of the present invention is to enable flattened plastics tubing or other printable media to be printed direct with a sequence of labels along its length without need for providing register marks or other means to identify on the printable media the location for the start or end of each label.
According to a first aspect of the present invention there is provided a printing apparatus for printing a heat shrinkable flattened plastics tubing or other elongate printable medium, the apparatus comprising:
means for feeding at least one printable medium over a printer head; and
a register control means to control the sequence of printing operations on the medium, wherein the apparatus further comprises a return feed assembly to return the printable medium printed on a first face thereof inverted into the printing apparatus and off-set, e.g. spaced toward one side of the printing apparatus, relative to where it was first fed passed the print head for printing onto the obverse face of the medium.
The return feed assembly suitably comprises at least one deflection guide, preferably such as a channelled roller or pulley, about which the printable medium bends/winds to alter its direction so that it may be fed back through the printing head again. The deflection guide may, for example, comprise a smooth curved element that may be rotatable about a spindle or may be static but could simply be a shoulder or corner of the apparatus, a rod or bar, even a slotted/apertured bar. The printable medium is twisted as it passes via the return feed assembly to invert the medium for printing of the obverse face. A or the deflection guide may be supported on a gantry/support arm about the print apparatus and suitably the return feed assembly has at least two such deflection guides.
Preferably the apparatus further comprises a guide member extending transversely to the direction of travel of the printable medium and control medium, and having a plurality of slot-shaped apertures therein at spaced intervals therealong, each to receive a respective length of the printable medium and control medium, if any, therethrough. Through this arrangement the plastics tubing is constrained to be of substantially consistent flattened cross-sectional thickness and width at the printing head whereby greater printing consistency is achieved. Any distortion of the cross-sectional form of the printable medium arising from the act of twisting it to double it back for the double-sided printing is substantially ironed out by the guide member. Suitably the guide member is positioned just prior to the print head, ie proximate the infeed end of the print head.
Following on from this latter feature, more generally according to a second aspect of the present invention there is provided a printing apparatus for printing a heat shrinkable flattened plastics tubing or other printable medium, the apparatus comprising means for feeding at least one printable medium over a printer head, and a register control means to control the sequence of printing operations on the medium, wherein the apparatus further comprises a guide member extending transversely to the direction of travel of the printable medium and having one or more slot-shaped apertures therein, the or each to receive a respective length of printable medium therethrough.
Suitably the guide member is a bar positioned within the printing apparatus close to the printer head. The guide bar suitably has an axis that is parallel to the axis of the reel or supply drum for the print medium and preferably has two or more slot shaped apertures for guidance of any control medium and one or more printable media lengths/ribbons.
The guide bar is suitably demountable and replaceable with one or more further guide bars having slot shaped guide apertures of differing numbers and/or width. Indeed, the guide bar may have several apertures of differing widths. Preferably, however, it is adjustable whereby the width of the or each aperture may be adjusted. A shutter bar having alternate apertures and shutter panels along its length may be slideably mounted against the guide bar to move longitudinally of the guide bar to adjust the extent to which they occlude the apertures to adjust their length to suit different widths of printable medium. The shutter panels might be adjustable independently of each other or collectively and may be under processor control.
The printing apparatus may further comprise a guide comb that is mounted to the printing apparatus adjacent the point where the printable media exits the printing apparatus, whereby grooves in the guide comb further serve to align the printable media to maintain their lateral positioning.
Suitably the supplementary guide comb is adapted to be mounted to the exterior of the printing apparatus and suitably it is detachable and replaceable with one or more guide combs to suit differing numbers and widths of printable media.
To enable flattened plastics tubing or other printable media to be printed direct with a sequence of labels along its length in register but without need for providing register marks or other means on the print media or any control medium, a third aspect of the present invention provides a printing apparatus for creating and/ or adjusting and for printing label content onto printable media, the apparatus comprising:
means for feeding at least one printable label medium over a printer head; and
a processor configured to control the creation and/or manipulation of label content and to control the sequence of printing operations onto the medium, the processor means having a Windows® operator to enable label content to be created and/or adjusted (e.g. Windows® GDI) and to control the sequence of printing operations (Windows® printer driver), and further having an alternative printer driver to control the sequence of printing operations, the alternative printer driver being selectable in alternative to the Windows® operator printer driver, whereby when the alternative printer driver is selected the processor renders the label content to an internal bitmap, analyses the bitmap and via the alternative printer driver sends corresponding (absolute) control codes through the printer control port to the printer, bypassing Windows® pagination and page control, to govern pagination more accurately than allowing Windows to retain control.
The term bitmap is used herein in the generic sense of a set of bits that represents a graphic image, with each bit or group of bits corresponding to a pixel in the image.
Preferably the processor is configured to automatically select use of the alternative printer driver when a task is identified to be for thermal printing or is otherwise particularly suited to use of the alternative printer driver.
Suitably for each different label task there is a Template which not only defines the field size for the label but also identifies whether the label task is for a thermally printed label.
In the or each Template the field size/ bitmap extent control data is suitably arranged to define substantially the exact amount of (white) space required to ensure accurate pagination of the printable label medium feed so that label content is properly centred for each label and will not, for example, spill over from one label to the next.
In order that the invention may be better understood, a preferred embodiments will now be described, by way of example only, with reference to the accompanying diagrammatic drawings, in which:
Printing apparatus, in the form of a modified conventional thermal printer 10, is shown in
At the other end of the printer, a compartment 15 is arranged to accommodate an assembly for the printable medium, which in this example is an assembly of heat-shrinkable printable plastics tubing on spools, the assembly being shown in
An optical detector 20 or reflector is arranged in the printer to detect print register control marks on a print register control ribbon 24 as it passes beneath the detector, and the printer has a control system (not shown) responsive to signals from the detector 20 to control the sequence of printing operations carried out by the print head 10 on the adjacent printable ribbons 22, 23 which are printed in parallel. [A preferred alternative embodiment and inventive aspect of the present invention that avoids need for detection of print registration for register control is described later below].
As shown in greater detail as an end view in
A paper or plastics ribbon 24 intended for print register control is wound on a similar spool 30, although in this example no spacer is required. The spools 26, 28 and 30 are all mounted coaxially and the ribbons are all wound in the same rotational sense. The print register control ribbon 24 is pre-printed with register control marks as for example the marks 41 shown on a section of the ribbon 24 in
It may be required to print between labels. There may therefore be operating processing means to subdivide the regions between the register control marks and thereby effect printing on printable regions on the printable medium in positions between the corresponding register control marks. A line may be printed at a position corresponding to each of these subdivisions.
As discussed above, the transverse alignment of the ribbons 22 to 24 is controlled at the exit of the printer by the metal or plastics comb 21 in
In practice the use of a comb 21 with stepped grooves has not been found to be optimally reliable.
Referring to
The size and shape of each slot-shaped aperture 52 is such as to closely accommodate the respective printable material ribbon or control ribbon and so as to constrain the ribbon such that any variations in the flatness of the ribbon, especially the flattened printable plastics tubing ribbon 22, 23, do not interfere with the lateral positioning of the ribbons with respect to each other and the printer head and the ribbons 22,23 do not wander. The guide bar 51 is demountable to enable it to be replaced with a guide bar having a different set of slot-shaped apertures 52 to suit different widths or thicknesses of printable material ribbon 22, 23 or different numbers of ribbon.
By closely constraining the printable material ribbons 22, 23 in the vicinity of the print head so that their respective positions are tightly controlled at the point of printing, the errors that might otherwise arise from inconstant thickness and shape of the flattened tubular plastics ribbon 22, 23 are substantially avoided. Optimal control of transverse/lateral positioning of the ribbons 22, 23 is provided through use of a combination of the slot-apertured guide bar 51 with a guide comb 21 as illustrated.
In further refinements to the guide bar 51, this may be arranged to have selectively adjustable apertures 52 to allow for adjustment to suit the differing widths, numbers or thicknesses of printable media ribbon 22, 23. For example, a shutter bar (not shown) suitably having alternating apertures and shutter panels along its length may be slideably mounted against the guide bar 51 to move longitudinally of the guide bar 51 to adjust the extent to which the shutter panels occlude the apertures 52 to adjust the size of the apertures lengthwise of the guide bar 51 to suit different widths of ribbon 22,23.
The spools of
In use, an assembly as shown in
In some alternative embodiments of the invention, the spooled register control ribbon could be replaced with a reusable loop of marked ribbon. This could be removable from the assembly containing the printable ribbon, but in use it would be driven together with the printable ribbon and at the same longitudinal speed through the printer.
The printable medium is in the form of ribbon, i.e. elongate and substantially flat. The printable medium and/or the register control medium are conveniently stored by winding them around spools, such as bobbins or reels, but other carriers such as cartridges are possible, and the media could be fan-folded for fan-feeding. The common support is shown in the example as a cylindrical support mountable over a spindle, but other supports, rotary or otherwise, are possible, and indeed the supplies of the media need not be coaxial.
Double-Sided Printing
Referring now to
A set of one or more pulley-type channelled rollers 55 to redirect the printable medium back through the printer is provided on a spindle shaft 57 supported over the printer by a gantry 56. The ribbon 22 is furled as/before or after it passes over the channelled roller 55 so that it is inverted as it passes back into the printer head 10. The printing of the label on the reverse face of the printable medium 22,23 may be synchronised again by the control markings of the control ribbon 24.
This ingeniously simple arrangement is surprisingly effective, being substantially free-running and not liable to jam and is also surprisingly tolerant and versatile and even usable for precision applications where it is important to have messages printed on to both of the opposing faces of the printable ribbon in direct correspondence with each other. For example, a given label content/message may be printed on one face within a given label zone and reproduced on the obverse face substantially exactly aligned with the label content on the first face within the footprint of the same label zone. Control logic is provided to co-ordinate the delayed reprinting to be carried out on the reverse face at the right point.
In the second embodiment, of
In further alternative arrangements the return feeding/loop supporting and guiding assembly may preferably be configured to direct the loop beneath the printer head rather than above it or, less suitably, to direct it laterally outwardly of the printer and then back.
Whichever arrangement is adopted, the set-up suitably is configured to include a leader tape, which may be a separate cheaper medium, at the start of each reel/ribbon of the printable medium and that is of a length (eg 200 mm to 500 mm) to cover the extent of the loop since that length will not be printable on in a double-sided manner. The leader may be adhered or otherwise fastened to the printable medium and it may be marked or printed on or printable on to bear test/calibration information such as pagination guide marks. Pagination guide marks serve to show the extent of deviation of the installed print medium loop from an expected position to ensure that when the second side is printed the printed labels on the second side are in their expected/correct positions on the printable medium. Indeed, as a generality the apparatus only needs to be calibrated once, each time fresh printed medium is installed, to allow for the fact that the extent of tightness/slackness of the loop can vary from one installation to the next. Accordingly calibration/pagination mark(s) may be provided only on the leader tape.
Amongst various approaches for calibration/pagination adjustment, the leader and/or, less preferably, printable medium may carry recognisable marks at predetermined positions or intervals therealong and may even be marked with a metric (eg mm) scale for direct visual assessment of extent of deviation from reference. The marks on the leader or medium as it returns back into print head 10 may be compared to a static guide point on the apparatus or compared against the leader/print medium length that lies alongside and is being fed into the printer head for the first time. The leader or print medium may have calibration marks on both top and bottom faces for this purpose.
If desired, two or more printable media ribbons may be readily handled by the printer in tandem even when double sided printing on one or more of the ribbons.
Control of Print Register Without Need of Detectors of Registration Marks or Control Media
Whether for labelling of electrical wiring or other labelling applications, the system of the present invention generally comprises a processor such as that of a PC suitably with a keyboard and screen to enable the user to enter alphanumerical text data for filling in label content boxes of user-defined or pre-prepared label templates. The system may also have a CDROM or DVDROM drive whereby software for controlling the label printing process, and optionally also a range of pre-prepared label templates for industry standard labels, may be downloaded by the user.
The system further comprises the printer, suitably a thermal printer, operatively coupled to the processor to receive print instructions from the processor. The thermal printer may be of the type outlined in our earlier patent GB 2,387,142, or FIGS. 1 to 10 hereinafter, having a reel form feed for the printable media (e.g. reels of flattened plastics tubing), even with several reels mounted on a common spindle if desired. However, the printer does not need to incorporate a register or control medium- and- detector arrangement as set out in that patent or described above with respect to FIGS. 1 to 10. Preferably it instead has a manually or automatically selectable auxiliary printer driver that is adapted to optimise print formatting and which suits thermal printing especially well. This printer driver is suitably supplied in software via CDROM or DVDROM as noted above but may of course be supplied on other storage media or even embodied in hardware.
Indeed, the processor itself may be built into the printer rather than be part of a separate PC and may even comprise two or more linked processors. Significantly, however, a feature of the system is that it is generic in being adapted for use in the universal Windows® operating system environment, giving the broadest base of users the familiar and otherwise versatile Windows® environment for creating and formatting or otherwise adapting label content for their labelling application.
However, if the label content template data indicates that the job is to be thermally printed, the software of the present system is adapted to automatically select the special auxiliary thermal printer driver(s) instead of using the inherent Windows® printer driver of the Windows® operating system that is otherwise always used by Windows®. If selected, the software renders the label content to an internal bitmap. The bitmap is then analysed and absolute control codes are sent from the auxiliary printer driver through the printer control port to the printer, bypassing the Windows® pagination and page control logic completely.
The bitmap extent control data is used to govern pagination far more accurately than allowing Windows to retain control. The template design includes the exact amount of white space required to ensure accurate pagination of the physical label feed.
Flow Chart:
The Rendering Process
The Windows® Graphic Device Interface (GDI) will position and format the label content in the form of a bitmap. The usual fate of that bitmap is for it to be transferred to a hardware device (rendered) by a standard Windows® device (e.g. printer) driver. The Windows® Thermal printer driver, however, fails to achieve the results required for many of the labelling solutions.
To exploit the benefits of the Windows® environment while addressing the limitations of the Windows® Thermal printer driver, the software provides an auxiliary driver. The software first formats a bitmap to conform to the printer's pixel resolution in terms of dots-per-micrometer. The Windows® GDI is programmed to plot all information using the appropriate scaling factors to ensure accuracy of representation.
Once the label contents have been rendered by the Windows® GDI, instead of handing the internally stored bitmap of the label image to the printer driver to render to the printer, the software internally analyses the bitmap and sends the correct control codes to the printer to produce the exact output and control required. The bitmap is passed to the internal rendering routine, which loops through the bitmap one “row” of pixels at a time, counting consecutive 25% white pixels as white and 75% coloured pixels as black. All control data is sent directly to the printer using the selected interface (serial or parallel communications port) via direct port drivers rather than through the Windows® printer control handlers.
The Bitmap Analysis Procedure:
The thermal printer object code is as follows:
Multi-Reel Jobs Can Run Long Instead of Across
The system of the present invention has capability to print using multiple reels simultaneously. This can present a logistical problem. Consider the scenario where the labels are produced across three reels in this sequence:
and so on.
The issue here is that each of the three reels now contain a non-contiguous sequence. The software of the present invention is adapted to address this problem. It does so by pre-calculating the endpoint of the label content sequence, dividing that by the number of reels and using the resultant figure as a horizontal increment for each row. This would (in the limited case above) result in the sequence:
Now each reel holds a contiguous sequence, making the reels much easier to employ at the distribution phase of the physical labelling task.
For double-sided printing the software is adapted to the following criteria:
1) to print the first side of the label using the thermal printer drive as described;
2) to store the print data (raw, not image) for deferred printing; and
3) to monitor the flow position and, at a pagination offset, to begin re-printing the retained information at a horizontal offset to the original stream such that it appears on the 2nd spool position, which is the original label material twisted and returned.
In the preferred embodiment the software also provides a variable vertical offset to enable fine tuning of the second side of the label print data. Both coarse and fine tuning ability are provided within the software to cater for the variability in label tension, label media and template design. The coarse tune capability provides for future enhancements/changes to the media carriage construction. Tuning may make use of the system as described in our earlier UK Patent GB-23676170, the contents of which are incorporated herein by reference.
Number | Date | Country | Kind |
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0412647.0 | Jun 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB05/02246 | 6/7/2005 | WO | 6/14/2007 |