The present invention relates to a printing apparatus, and particularly to a printing apparatus that includes a carriage configured to detachably hold a printhead for discharging ink, and prints by discharging ink to a print medium from the printhead while reciprocally scanning the carriage.
There is serial printing of printing an image by alternately repeating an operation of scanning a carriage, to which a printhead is mounted, in a scanning direction (main scanning direction) with respect to a print medium such as print paper and an operation of conveying the print medium by a predetermined pitch in a direction (sub-scanning direction) different from the main scanning direction. Printing apparatuses that adopt such serial printing widely use an arrangement in which a printhead is detachably attached to a carriage.
As disclosed in Japanese Patent Laid-Open Nos. 2014-65223 and 2004-90343, there is known, as a printhead attachment/detachment method, a method in which a user or maintenance operator operates a lever provided in a carriage when mounting a printhead. By operating the lever, a state in which a press member presses or does not press the printhead against the carriage is selectively determined.
When fixing the printhead, the printhead is abutted against a predetermined position of the carriage and positioned. When detaching the printhead, the abutted state is released by operating the lever in a direction opposite to that at the time of mounting the printhead, thereby facilitating detachment of the printhead from the carriage.
In the conventional arrangement described in Japanese Patent Laid-Open No. 2014-65223, however, the following problem arises.
In the arrangement disclosed in Japanese Patent Laid-Open No. 2014-65223, if there is no printhead, an idle spring abuts against the carriage main body and stops. To set the printhead in this state, it is necessary to lift the spring by operating the lever to retract the spring from the attachment trajectory of the printhead.
At this time, the operator operates the lever to perform an operation of pressing the spring back against the press direction of the spring via the lever. However, at a position where the spring presses the printhead, the spring unwantedly interferes with the attachment trajectory of the printhead. To cope with this, it is necessary to press the spring back to a position where it does not interfere with the trajectory from the state in which the printhead abuts against the carriage main body through a state in which the spring presses the printhead, and to lock the spring to keep it in the state. It is thus necessary to press the spring back by a force larger than the force of the spring for pressing the printhead, and a lever operation force unwantedly becomes large.
In addition, if the spring which has been locked in the retracted state is released by operating the lever after inserting or detaching the printhead, the spring force accumulated in the retracted state is released at once, and thus the lever or spring moves quickly. If the printhead has been inserted, the spring shifts to the press state. If the printhead has been detached, the spring abuts against the carriage main body and stops. At this time, the released large force may damage the carriage main body. As a countermeasure against this, for example, it is necessary to add a support member, use a cushioning medium to absorb an impact, or use a material which is difficult to destroy.
To do this, a space for the member is necessary in the printing apparatus, or a new cushioning medium or expensive material is used. This poses a problem that, for example, the apparatus size becomes large or the apparatus manufacturing cost increases.
If a spring that generates a large force is formed in a limited space, the degrees of freedom of the size and shape when designing the spring are low, and thus it is difficult to suppress a stress on the spring and to obtain a large safety factor against destruction or settling of the spring. If the spring is largely retracted against its press direction, a stress on the spring becomes large. Therefore, it is difficult to largely retract the spring to give a degree of freedom to the attachment trajectory of the printhead.
That is, implementation of an arrangement of fixing a printhead to a carriage in a limited space and ease of attachment of the printhead or ensuring of the reliability of a spring at low cost have a trade-off relationship, and it is difficult to achieve both of them. Consequently, if the reliability, operability, and cost reduction of the printing apparatus are emphasized, a space for ensuring the strength of a part and the attachment trajectory of the printhead increases the whole carriage in size, and it is thus difficult to downsize the apparatus main body including the moving trajectory of the printhead.
Furthermore, as disclosed in Japanese Patent Laid-Open No. 2004-90343, in the arrangement in which the spring is arranged on the lever, when locking the spring from the open state of the lever, the lever is largely rotated to move to a position where gravity biases the lever in an opening direction. In this method, it is necessary to ensure a space corresponding to the rotating trajectory of the lever or to largely retract a cover with which the space is covered. To do this, it is necessary to keep a large space for rotating the cover and holding the open state, resulting in an increase in size of the main body of the printing apparatus.
Accordingly, the present invention is conceived as a response to the above-described disadvantages of the conventional art.
For example, a printing apparatus according to this invention is capable of downsizing the overall apparatus and improving the operability.
According to one aspect of the present invention, there is provided a printing apparatus comprising: a carriage to which a printhead is detachably mounted; an operation member rotatably provided to the carriage and movable between a first position at which the printhead is attached to or detached from the carriage and a second position at which the printhead is fixed to the carriage; a fixing member, rotatably provided to the operation member, capable of fixing the printhead to the carriage; and a spring member hung between the carriage and the fixing member, wherein if the operation member is at the second position in a state in which the printhead is mounted to the carriage, the fixing member fixes the printhead by pulling the spring member to have a first length, and if the operation member is at the second position in a state in which the printhead is not mounted to the carriage, the fixing member pulls the spring member to have a second length shorter than the first length.
The invention is particularly advantageous since it is possible to downsize the overall printing apparatus and improve the operability.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Exemplary embodiments of the present invention will now be described in detail in accordance with the accompanying drawings. Note that the same reference numerals denote the same components throughout the drawings in the following description. Thus, the same reference numerals are used for already described components, and a repetitive description thereof will be omitted.
In this specification, the terms “print” and “printing” not only include the formation of significant information such as characters and graphics, but also broadly includes the formation of images, figures, patterns, and the like on a print medium, or the processing of the medium, regardless of whether they are significant or insignificant and whether they are so visualized as to be visually perceivable by humans.
Also, the term “print medium (or sheet)” not only includes a paper sheet used in common printing apparatuses, but also broadly includes materials, such as cloth, a plastic film, a metal plate, glass, ceramics, wood, and leather, capable of accepting ink.
Furthermore, the term “ink” (to be also referred to as a “liquid” hereinafter) should be extensively interpreted similarly to the definition of “print” described above. That is, “ink” includes a liquid which, when applied onto a print medium, can form images, figures, patterns, and the like, can process the print medium, and can process ink. The process of ink includes, for example, solidifying or insolubilizing a coloring agent contained in ink applied to the print medium.
Further, a “print element” generically means an ink orifice or a liquid channel communicating with it, and an element for generating energy used to discharge ink, unless otherwise specified.
The scanner unit 22 of the printing apparatus 2 is rotatably supported by the exterior 21 of the printing apparatus. When exchanging an ink tank or printhead, the scanner unit 22 is opened, as shown in
At the time of a printing operation, the operation unit 23 is opened to the front side to ensure a print medium discharge port on the front side (operation unit side) of the printing apparatus 2. Furthermore, at the time of the printing operation, the print medium supplied by the feeding unit is conveyed to the conveying unit, printed by the printhead provided in a carriage (to be described later) that reciprocally scans in a predetermined direction (the scanning direction of the carriage), and discharged to the front side of the printing apparatus 2.
As shown in
In either case, an image is formed by discharging ink to the conveyed print medium (not shown) such as print paper (print sheet) while the carriage 31 formed by attaching the ink tanks 80 and the printhead 70 to the printing unit 30 shown in
Note that each ink tank 80 is a tank storing ink to be supplied to the printhead 70, and is attached/detached to/from the printing unit 30 in the state in which the printhead 70 is attached to the printing unit 30, as shown in
The carriage 31 is guided and supported to reciprocally scan in a direction (main scanning direction) crossing (generally, orthogonal to) the conveying direction (sub-scanning direction) of the print medium.
The carriage 31 of the printing unit 30 will be described with reference to the accompanying drawings. Press-fixing of the printhead 70 to the carriage 31 and electric connection between the printhead 70 and the carriage 31 will now be described.
As shown in
The carriage 31 is driven via a timing belt (not shown) by a motor (not shown) attached to a chassis unit (not shown). The timing belt is given a predetermined tension and looped by an idle pulley (not shown) disposed on the opposite side of the motor. The timing belt is connected to the carriage 31, and a code strip (not shown) for detecting the position of the carriage 31 is provided in parallel to the timing belt. For example, 150 to 300 marks are formed per inch in the code strip. An encoder sensor (not shown) for reading the code strip (not shown) is mounted to the carriage 31.
The printhead 70 adopts the inkjet method, and prints an image based on image information transmitted from a host apparatus (not shown) or the like by discharging ink, to the print paper, from the ink discharge unit 71 forming a discharge surface on which a plurality of orifices are arrayed. It is necessary to provide, between the ink discharge unit 71 of the printhead 70 and the print surface of the print medium, a predetermined distance (gap) (for example, about 0.5 mm to 5.0 mm) to cause ink droplets to fly.
As shown in
An overview of press fixing at the time of attaching the guides and the printhead when inserting the printhead 70 into the printing unit 30 will be described.
After inserting the printhead 70 into the printing unit 30, the main lever 40 and the sub levers 50 are closed from the state shown in
The electric connection between the carriage 31 and the press-fixed printhead 70 will be described next.
As shown in
In this embodiment, the number of press-contact pins 37 is 30 to 60. When attaching the printhead 70 to the carriage 31, a press-contact load of several tens to several hundreds gf is applied per pin, and a press-contact load of 3 to 5 kgf in total is generated as repulsion between the printhead 70 and the connector 36.
The press-contact load of the press-contact pin 37 is exerted in a state in which the printhead 70 is abutted against the head abutting surfaces 39a to 39c of the carriage 31 and fixed. Therefore, separation from the abutting surfaces means that the press-contact pins 37 and the contact surface 74 are separated, which decreases a press-contact force.
A decrease in press-contact force increases a contact resistance at the contact point, and thus the electric connection becomes unstable. When fixing the printhead 70 to the carriage 31, it is necessary to press-fix the printhead 70 to the carriage 31 by pressing the printhead 70 by a force larger than the repulsion and pressing the carriage abutting surfaces 76a to 76c against the head abutting surfaces 39a to 39c. To do this, it is necessary to press sub lever contact surfaces 72 of the printhead 70 by a sufficient press force.
A detailed arrangement for press-fixing the printhead 70 to the carriage 31 will be described.
As is apparent from
As shown in
As shown in
As shown in
In the state in which the main lever 40 is opened, as shown in
As shown in
In the state shown in
At this time, a force necessary to hold the main lever 40 is larger than a force which closes the main lever 40 and the two sub levers 50 by their self weights. If the main lever 40 and the sub levers 50 are members made of plastic material, a force of about several tens gf is obtained by converting the self weights into a force in the operation portion 41.
If, in the state in which the main lever 40 is opened, the operator rotates the main lever 40 in the closing direction by operating the operation portion 41 of the main lever 40, the sub levers 50 move about the rotating shafts M along with the rotation of the main lever 40 about the rotating shafts M. When the main lever 40 is closed completely, it contacts the printhead 70 to generate a press force for pressing the printhead 70 against the carriage 31 and press-fixing the printhead 70.
An arrangement of pressing the printhead 70 when the main lever 40 is closed will be described below.
In the state shown in
As shown in
As described above, the repulsion of the press-contact pins 37 of the connector 36 acts between the carriage 31 and the printhead 70. Therefore, even if an external disturbance acts, for example, even if the repulsion is overcome and the carriage 31 and the printhead 70 tend to be separated by part tolerance or acceleration at the time of scanning of the carriage in the scanning direction during a printing operation, it is necessary to abut the printhead 70 against the carriage 31 stably and fix the printhead 70. To do this, necessary press-contact forces between the sub levers 50 and the printhead 70 depend on the arrangement but at least a force of about 6 to 10 kgf in total is required. Thus, an operation force of about 1 to 2 kgf is necessary in the operation portion 41.
In the state shown in
In addition, as shown in
Df=Dt×n (n>1)
At this time, when N represents the force of the press spring 60 in the clockwise rotating direction, that is given to the sub lever 50, a force exerted in the head contact portion 52 of the sub lever is given by N×n (n>1), and a force larger than the spring force of the press spring 60 can be exerted in the head contact portion 52.
To attach the printhead 70, it is necessary to press-fix the printhead 70 by pressing the printhead 70 against the carriage 31 by a large force, as described above. However, the press force exerted by the sub lever 50 for the printhead 70 can be n times the force exerted by the press spring, as described above. Therefore, the press spring need only exert a force that is 1/n of the necessary force, and it is possible to accordingly suppress the size of the necessary spring to form an arrangement so as to prevent settling of the press spring. As a result, it is possible to reduce the necessary space.
Lastly, the behavior of the sub levers when the operator moves the main lever 40 from the open state to the close state will be described.
As described above,
Therefore, cam portions 54 of the sub levers 50 contact the sub lever contact surfaces 72 of the printhead 70, thereby hindering the movement of the main lever 40 (
If the main lever 40 is further operated in the closing direction, the printhead 70 slides to the end portions of the cam portions 54 of the sub levers 50, and starts to slide with the head contact portions 52 continuously formed from the cam portions 54 in the sub levers 50 (
Note that if the main lever 40 is closed in the state in which no printhead 70 is attached, the sub levers 50 are biased clockwise by the forces of the press springs 60, and rotate integrally with the main lever while abutting against the sub lever contact surfaces 43 of the main lever 40, as described above. In this case, however, there is no printhead 70 and the sub levers never contact the printhead 70. Consequently, a state in which the sub levers 50 rotate clockwise and stop with respect to the main lever 40 while abutting against the sub lever contact surfaces 43 provided in the main lever 40 is continued until the main lever 40 finally abuts against the main lever contact surfaces 33. In this process, no press forces or reaction forces are generated between the sub levers 50 and the printhead 70, and thus no forces for rotating the main lever 40 in the closing direction act. Therefore, no large biasing forces act on the press springs 60, as compared with a case in which the printhead 70 is attached, and the length of each press spring 60 becomes slightly shorter (L2) (L2<L1).
To attach the printhead 70, no large force is necessary for the operator to operate the operation portion 41 of the main lever 40 in the opening direction, and a force acting on the main lever 40 does not change largely from the open state of the main lever 40 to its close state. Consequently, the operation portion 41 do not exhibit behavior with an impact when operating the operation portion 41, and thus the operator can complete the operation by a smaller force, thereby improving the operability.
Finally, the arrangement of the press springs 60 and sub levers 50 will be described.
As shown in
As shown in
By forming the sub lever 50 in this way, a portion that receives the force of the press spring 60 is made of metal, and thus it is possible to suppress the size necessary to ensure the strength, as compared with a case in which the portion is made of resin. On the other hand, since a portion that slides with another part is made of resin, it is possible to suppress a sliding resistance between the other part and the sub lever on which a vertical reaction of several kgf acts, as compared with a case in which the portion is made of metal that readily generates a frictional force larger than that of resin. This eliminates the necessity of grease application or the like for smoothing and stabilizing the behavior of the sub lever, thereby eliminating the factor for an increase in cost that is necessary for grease application or the like.
With the above arrangement, when the main lever 40 is set in the open state, the open state is maintained by the forces of the press springs 60.
On the other hand, in the state in which the printhead 70 is inserted into the carriage 31 and the main lever 40 is closed, the press springs 60 apply press forces to the printhead 70 via the sub levers 50 rotatably supported by the main lever 40, thereby abutting the printhead 70 against the carriage 31 and fixing the printhead 70. In addition, the sub levers 50 bias, in a direction in which the main lever 40 is closed, the reaction forces of the press forces of the press springs 60 transmitted to the printhead 70. Thus, using only the press springs 60, the printhead 70 can be abutted against the carriage 31 and fixed and the close state of the main lever 40 can be held. At this time, the length of each press spring 60 becomes slightly longer (L1) since the press spring is pulled by the large biasing force.
In the state in which the main lever 40 is closed without attaching the printhead 70 to the carriage 31, no forces of the press springs 60 act, and thus the main lever 40 can be operated by a small force. At this time, the length of each press spring 60 becomes slightly shorter (L2) (L2<L1).
According to the above-described embodiment, holding of the open state of the main lever, holding of the close state of the main lever while the printhead is attached, improvement of the operability while no printhead is attached can be implemented without adding a lock mechanism or spring. When no printhead is attached, it is not necessary to resist a spring load or impact at the time of an operation. Thus, it is possible to suppress an increase in size along with addition of a support member.
A force acting in the rotating direction of the main lever in the state in which the main lever is closed exists or does not exist. Therefore, a force acting on the lever used to attach/detach the printhead is simple. Thus, for example, any unintentional operation caused by an increase/decrease in force for closing the main lever, occurrence of a force for opening the main lever in a state in which there is no force for closing the main lever, or the like does not occur.
It is possible to suppress the force of the press spring on each sub lever to 1/n with respect to the press force necessary to abut the printhead against the carriage and fix the printhead. Consequently, it is possible to reduce the space necessary to form the press springs, and reduce settling of the press springs.
Since the press springs can be provided at positions which do not interfere with the attachment trajectory of the printhead and ink tanks and do not require an additional space in the printhead in the scanning direction of the carriage, it is possible to suppress the size necessary to form the printing unit.
Furthermore, each sub lever is formed so that neither deformation nor destruction occurs when receiving the press force of the press spring. Thus, it is possible to implement the sub lever in a cost-saving form having satisfactory slidability with another part while ensuring sufficient strength.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-150555, filed Jul. 29, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2016-150555 | Jul 2016 | JP | national |