This is the United States National Phase under 35 U.S.C. §371 of international application no. PCT/182007/004456, having an international filing date of Dec. 20, 2007, and claims priority to United Kingdom patent application GB 0625815.6, filed Dec. 22, 2006, and European patent application EP 07253954.7, filed Oct. 5, 2007.
The present disclosure relates to a tape printing apparatus and to a method of printing on a tape to form a label. In particular, the present disclosure relates to a tape printing apparatus having a cutter arranged to cut the tape, so that the tape forms a label.
Tape printers are known which use a supply of tape, housed in a cassette received in the tape printer. The tape comprises an image receiving layer and a backing layer which are secured to one another via an adhesive layer. After an image has been printed onto the image receiving layer, the backing layer can be removed allowing the image receiving layer to be secured to an object using the adhesive layer. Such tape printers include a cutting mechanism for cutting off a portion of the tape after an image has been printed onto the image receiving layer so that the portion of tape can be used as a label. For this purpose the cutting mechanism includes a blade which is intended to cut through all the layers of the tape.
The cutting mechanism in these known tape printers can be operated by the user manually. Alternatively the cutting mechanism may be driven by a motor in the tape printer. Some examples of automatic cutting mechanisms are described in EP-A-534799, EPA-929402, EP-A-764542 and U.S. Pat. No. 5,599,119. An embodiment of an automatic cutter is incorporated into the DYMO PC-10 Electronic Label maker.
A relatively large force needs to be applied by the blade on the tape in order to perform the cutting operation. Over time, continual cutting operations cause the blade to wear. This is disadvantageous since it is not desirable for a user of the printer to change the blade during the lifetime of the printer. Furthermore the force required to cut the tape can often distort the tape and in some cases cause the tape to move during the cutting operation. As the blade wears the tape is more likely to distort during the cutting operation. Distortion of the tape during cutting may result in a label having a cut edge that is not smooth.
The force required to cut the tape may also cause the position of a tape cassette housing the tape to displace during cutting. This causes further problems such as incomplete cutting of the tape, and misalignment of the printed image on the tape in subsequent printing operations.
It is therefore an aim of the present disclosure to overcome the disadvantages discussed above.
According to a first aspect of the present disclosure there is provided a tape printer for printing an image on an image receiving medium comprising: a tape receiving portion for receiving a supply of image receiving medium on which an image is to be printed; a printing mechanism arranged to print an image on said medium; a cutting mechanism for cutting off a portion of said medium, wherein the cutting mechanism comprises a cutter guide track defining a predetermined path for guiding a cutter of the cutting mechanism, wherein different parts of the cutter intersect the medium as the cutter moves to cut off said portion.
According to a second aspect of the present disclosure there is provided a method of cutting a portion of an image receiving medium to form a label comprising; guiding a cutter to move along a guide track defining a predetermined path whereby different parts of the cutter intersect the image receiving medium as the cutter moves as the cutter moves to cut off said portion.
According to a third aspect of the present disclosure there is provided a printer for printing an image on an image receiving medium comprising: a receiving portion for receiving a supply of image receiving medium on which an image is to be printed; a printing mechanism arranged to print an image on said medium; a cutting mechanism for cutting off a portion of said medium, wherein the cutting mechanism comprises a cutter guide track defining a predetermined path for guiding a cutter of the cutting mechanism, wherein different parts of the cutter intersect the medium as the cutter moves to cut off said portion.
According to a fourth aspect of the present disclosure there is provided a tape printer for printing an image on an image receiving medium comprising: a tape receiving portion for receiving a supply of image receiving medium on which an image is to be printed; a printing mechanism arranged to print an image on said medium; and a cutting mechanism for cutting off a portion of said medium, wherein the cutting mechanism comprises a cutter guide track defining a predetermined path for guiding a cutter of the cutting mechanism during a cutting cycle, wherein during a first portion of the cutting cycle the guide track is arranged to guide the cutter to intersect a plane of the medium such that a portion of the medium is cut off, and wherein during a second portion of the cycle the guide track is arranged to guide the cutter to return to a home position such that the cutter does not intersect the plane of the medium.
According to a fifth aspect of the present disclosure there is provided a method of cutting an image receiving medium to form a label comprising; guiding a cutter to move along a predetermined path during a cutting cycle, wherein during a first portion of the cutting cycle the guide track is arranged to guide the cutter to intersect a plane of the medium such that a portion of the medium is cut off, and wherein during a second portion of the cycle the guide track is arranged to guide the cutter to return to a home position such that the cutter does not intersect the plane of the medium.
For a better understanding of the present disclosure and to show how the same may be carried into effect reference will now be made by way of example to the accompanying drawings in which:
a shows the position of a blade of the cutter mechanism in relation to the tape in accordance with an embodiment of the present disclosure;
b shows the position of a cutter arm of the cutter mechanism during cutting in accordance with an embodiment of the present disclosure;
c shows the position of a pin in a guide track of the cutter mechanism in accordance with an embodiment of the present disclosure;
a shows the position of a blade of the cutter mechanism in relation to the tape in accordance with an embodiment of the present disclosure;
b shows the position of a cutter arm of the cutter mechanism during cutting in accordance with an embodiment of the present disclosure;
c shows the position of a pin in a guide track of the cutter mechanism in accordance with an embodiment of the present disclosure;
a shows the position of a blade of the cutter mechanism in relation to the tape in accordance with an embodiment of the present disclosure;
b shows the position of a cutter arm of the cutter mechanism during cutting in accordance with an embodiment of the present disclosure;
c shows the position of a pin in a guide track of the cutter mechanism in accordance with an embodiment of the present disclosure;
a shows the position of a blade of the cutter mechanism in relation to the tape in accordance with an embodiment of the present disclosure;
b shows the position of a cutter arm of the cutter mechanism during cutting in accordance with an embodiment of the present disclosure;
c shows the position of a pin in a guide track of the cutter mechanism in accordance with an embodiment of the present disclosure;
The cassette receiving bay 102 houses a cassette containing image receiving tape on which a label is printed. The image receiving tape has an image receiving layer for receiving the image and an adhesive layer for allowing the label to be adhered to a surface.
The keyboard has a plurality of data entry keys 103 such as numbered, lettered and punctuation keys for inputting data to be printed as a label and function keys for editing the input data. The keyboard may also have a print key 104 which is operated when it is desired that a label be printed. Additionally an on/off key 105 is also provided for switching the tape printing apparatus on and off.
The tape printing apparatus has a liquid crystal display (LCD) 106 which displays the data as it is entered. The display allows the user to view all or part of the label to be printed which facilitates the editing of the label prior to its printing. Additionally, the display is driven by a display driver (not shown).
Basic circuitry for controlling the tape printing device 100 is shown in
In one embodiment of the disclosure the tape printer 100 may be arranged print to an image on an image receiving tape using an ink ribbon. This method of printing is known as thermal transfer printing.
The cassette bay 102 also accommodates at least one thermal print head 206 and a platen 80 which cooperate to define a print zone 53. The print head 206 is able to pivot about a pivot point 54 so that it can be brought into contact with the platen 80 for printing and moved away from the platen 80 to enable the cassette 50 to be removed and replaced. In the operative position, in one embodiment of the disclosure the platen 80 is rotated by a motor 207 (
The ink ribbon 45 passes through the print zone together with the image receiving tape 40. According to this embodiment of the disclosure the image receiving tape 40 is an ink receiving tape.
In an alternative embodiment of the disclosure the image receiving tape 40 is a direct thermal material. In this embodiment of the invention the print head 206 produces an image on the tape by applying heat directly to the tape 40. Accordingly when the image receiving tape cassette 50 includes direct thermal tape 40 there is no need to provide an ink ribbon cassette 52 in the cassette receiving bay 102 of the printer 100.
In one embodiment of the invention the image receiving tape may comprise a continuous image receiving layer. In an alternative embodiment of the present invention the image receiving tape may comprise die cut labels.
Reference is now made to
A support member 9 extends perpendicularly from the base 4 of the cutter support. The cutter support 1 further comprises end panels 12 and 13, side panels 10 and 11. A hole 22 is also provided in the base 4 of the cutter support 1. As shown in
The clamp 8 is slideably connected to the cutter support 1 between the two opposing side panels 10 and 11 of the cutter support 1. The clamp 8 is resiliently connected to the cutter support by two springs 5 and 6 that are located in the spring receiving recesses 5a and 6a and act upon the end panels 12 and 13 of the cutter support 1.
The rotating blade support 2, shown in more detail in
The translating blade support 3 is shown from a top elevation in
The pin 21 may act against the inside edge of a region of the cut out section of the clamp 8. The pin 21 of the cutter arm 16 also projects into a narrow slot 32 (
Reference is again made to
Alternatively the predetermined path may be a single path having two ends that the pin 28 must reciprocate between in order to for the translating blade support to move through a complete cutting cycle.
Two stepped edges 22 and 23 are provided along at the points in the path. The purpose of the stepped edges 22 and 23 is to prevent the pin 28 from moving in an anti clockwise direction when changing direction at the extremes of the oval path of the guide track 15.
As shown in
During printing the clamp is held in a retracted position against springs 5 and 6, away from the tape. The clamp is held in the retracted position when the cutter arm 16 is in the home position as shown in
The operation of the cutting mechanism according to an embodiment of the disclosure will now be described with reference to
a shows the position of the blade relative to the tape 40 when the cutter arm is in the home position. As shown the clamp 8 and blade 7 are retracted away from the tape. The position of the rotating blade support is controlled by the position of arm 21 of the cutter arm 16 in slot 32 of the rotating blade.
b shows the corresponding position of the pin 21 within the slot 32 of the rotating blade support when the cutter arm 16 is in the home position.
The position of the rotating blade support 2 controls the position of the pin 28 (
When a cutting operation is initiated by the processor 200, the motor 97 is controlled by the processor 200 to drive the spindle 20 of the cutter arm in the direction ‘A’ shown in
a shows the position of the blade relative to the tape 40 when the cutter arm 16 is rotated clockwise from the home position. In this position the clamp 8 is positioned against the tape 40 and the blade 7 and translating blade support are above the tape 40.
b shows the corresponding position of the pin 21 within the slot 32 of the rotating blade support 2 when the cutter arm is rotated clockwise from the home position. As shown, when the rotating blade support is at the upper position the slot is at one end of the path of motion 27.
c shows the corresponding position of the pin 28 in the guide track 15 when the rotating blade support is in the upper position. When the pin 28 is at the position shown in
a shows the position of the blade relative to the tape 40 when the cutter arm is rotated clockwise from the position shown in
b shows the corresponding position of the pin 21 within the slot 32 of the rotating blade support when the cutter arm is rotated clockwise from the position shown in
c shows the corresponding position of the pin 28 in the guide track 15 when the rotating blade support is midway through the cutting position. When the pin is at the position shown in
a shows the position of the blade relative to the tape 40 when the cutter arm is rotated clockwise from the position of the cutter arm in
b shows the corresponding position of the pin 21 within the slot 32 of the rotating blade support 2 when the cutter arm is rotated clockwise from the position of the cutter arm shown in
c shows the corresponding position of the pin 28 in the guide track 15 when the rotating blade support is at the lowest point in its path of motion. When the pin is at the position shown in
The motor continues to rotate the spindle 20 until the cutter arm 16 returns to the home position as shown in
When the rotating blade support moves upwards towards the home position the pin 28 connected to the translating blade support 2 continues to follow the guide track back to the position as shown in
According to an embodiment of the disclosure, the home position of the cutter arm 16 may be detected by a switch 60.
In a preferred embodiment of the disclosure the blade is arranged to move along the width of the tape 40.
When the cutting mechanism is orientated relative to the tape as shown in
A further embodiment of the disclosure will now be described with reference to
During a cutting cycle, when the blade 7 is in contact with the tape, the translating blade support 3 is extended from the projecting arm 14 of the rotating blade support 2. In this extended position the lateral support provided for the blade, which is perpendicular to the plane of the blade, is limited.
When the blade 7 is in contact with the tape, the interaction of the blade 7 and the tape causes a force to act on the tape. This causes the tape 40 to distort as shown in
Similarly when the blade interacts with the tape a force also acts on the blade. Without lateral support to guide the path of the blade during the cutting cycle, the path of motion of the blade will be offset by the resistance provided by the tape, thus causing an irregular cut surface that is not straight and smooth.
In the embodiments of the invention described thus far, the blade may be supported on one side by the edge of the clamping face 24 of the clamp 8 as shown in
Also, the lateral movement of the blade 7 may also be restricted by a slot 150 located in the housing of the tape cassette as shown in
According to an embodiment of the invention that is provided to solve this problem, the clamp 8 is arranged to prevent the tape from distorting and to provide lateral support on both sides of the blade when the blade is in contact with the tape.
As shown in
Referring now to
In one embodiment of the disclosure the blade may only extend through the slot 151 when the translating blade support member 3 is extended and the blade is in the cutting position.
In a preferred embodiment of the disclosure the blade may also be arranged to extend into the slot when the blade is retracted and the rotating blade support is in the home position. This arrangement will prevent the blade from jamming behind the clamping face. In order to prevent the blade from jamming it is not necessary for the blade to extend through the slot. Instead it is sufficient for the blade to project into the slot such that the blade 7 is supported by an internal wall of the slot 151.
As the clamping face 24 of the clamp 8 is arranged to clamp the tape on either side of the blade 7 while the tape is being cut by the blade, this prevents the tape from distorting during the cutting operation.
A further advantage of clamping the tape on either side of the blade is that the clamp provides lateral support on both sides of the blade. This ensures that the cut surface of the tape is straight.
A further advantage to clamping the tape on either side of the blade is that the tape is held in place on either side of the blade while the tape is being cut.
Whilst the embodiments of the present disclosure have been described in relation to tape printers, embodiments of the present disclosure may also be applied to other printers, such as laser printers, PC printers and stand alone printers, having a cutting mechanism that is used to cut off the image receiving medium.
Printers embodying the present disclosure may be capable of monochrome printing, grayscale printing or full colour printing.
The present disclosure may include any feature or combination of features disclosed herein either implicitly or explicitly or any generalization thereof, without limitation to the scope of any of the present claims. In view of the foregoing description it will be evident to a person skilled in the art that various modifications may be made within the scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
0625815.6 | Dec 2006 | GB | national |
07253954 | Oct 2007 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2007/004456 | 12/20/2007 | WO | 00 | 5/6/2008 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2008/078201 | 7/3/2008 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5599119 | Nunokawa et al. | Feb 1997 | A |
5658083 | Day et al. | Aug 1997 | A |
5971639 | Park | Oct 1999 | A |
6074113 | Cockerill et al. | Jun 2000 | A |
6347896 | Robinson | Feb 2002 | B1 |
7156568 | Miyasaka | Jan 2007 | B2 |
Number | Date | Country |
---|---|---|
0 534 799 | Mar 1993 | EP |
0 634 275 | Jan 1995 | EP |
0 711 637 | May 1996 | EP |
0 764 542 | Mar 1997 | EP |
0 798 254 | Oct 1997 | EP |
WO-9856547 | Dec 1998 | WO |
Entry |
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European Search Report for Application No. EP 07253957, dated Apr. 11, 2008. |
International Search Report for International Application No. PCT/IDS2007/004456, dated Sep. 23, 2008. |
Extended European Search Report for Application No. 11154198.3, dated Mar. 15, 2011. |