1. Technical Field
The present invention relates to a technique to superimpose dots of special ink on at least some of dots of ordinary ink.
2. Related Art
Hitherto, in the field of electrophotography, there has been proposed a technique in which, for an area with respect to which metallic color is specified, a solid layer of metallic toner is formed and then a fine or coarse process color toner layer is formed on it (see JP-A-2006-50347). In this technique, by superimposing a process color toner layer on a metallic toner layer, various tones of metallic color are reproduced.
Color printing techniques using toner include a tandem method and a four-cycle method. In both methods, printing is performed by superimposing respective colors of toners. Therefore, it is relatively easy to superimpose process color toner on metallic toner.
However, in the field of ink jet printers, respective colors of inks are ejected almost simultaneously from a head onto a printing medium, and thereby printing is performed. Therefore, if a special ink, such as a metallic ink, and an ordinary color ink are ejected simultaneously, the inks are mixed on a printing medium, and intended gloss and color cannot be obtained. To avoid such a problem, it is possible to divide the ink jet printing process into a process of printing in special ink and a process of printing in ordinary ink and to superimpose them. However, this can cause new problems such as decrease in printing speed, increase in man-hour, and misalignment between the first printing and the second printing.
In a printing method in which ink is ejected and thereby an image is printed, when printing is performed using special ink, such as metallic ink, and color ink, the invention prevents the color development of respective colors from deteriorating.
According to an aspect of the invention, a printing apparatus forms dots of special ink and dots of ordinary ink on a printing medium, at least some of the dots of ordinary ink being superimposed on the dots of special ink, or the dots of special ink being superimposed on at least some of the dots of ordinary ink. The printing apparatus includes a head, a transport mechanism, and a print control section. The head has at least one special ink nozzle that ejects the special ink and at least one ordinary ink nozzle that ejects the ordinary ink. The transport mechanism transports the printing medium relative to the head. The print control section controls the head and the transport mechanism, thereby printing an image on the printing medium using the special ink and the ordinary ink. The at least one special ink nozzle and the at least one ordinary ink nozzle are offset from each other along the direction in which the printing medium is transported and are arranged in the order in which the dots of special ink and the dots of ordinary ink are superimposed.
In such a printing apparatus, the at least one special ink nozzle and the at least one ordinary ink nozzle are offset from each other along the direction in which the printing medium is transported and are arranged in the order in which the dots of special ink and the dots of ordinary ink are superimposed. Since special ink and ordinary ink can be ejected in a temporally offset manner, drying of the ink ejected first can be promoted. As a result, even if special ink and ordinary ink are superimposed, the color development of these inks can be prevented from deteriorating.
Ordinary ink is ink essential for printing a color or monotone image, for example, color ink such as cyan ink, magenta ink, or yellow ink, or black ink. On the other hand, special ink is not essential for printing an ordinary color or monotone image, and it produces some kind of special effect on an image. Examples of special ink include metallic ink, white ink, and transparent ink.
It is preferable that the head have at least one nozzle row for the special ink and at least one nozzle row for the ordinary ink, each nozzle row including a plurality of nozzles arranged in the direction in which the printing medium is transported, some of the nozzles in the at least one nozzle row for the special ink be used as the at least one special ink nozzle and form a special ink nozzle group, some of the nozzles in the at least one nozzle row for the ordinary ink be used as the at least one ordinary ink nozzle and form an ordinary ink nozzle group, and the special ink nozzle group and the ordinary ink nozzle group be offset from each other along the direction in which the printing medium is transported and be arranged in the order in which the dots of special ink and the dots of ordinary ink are superimposed.
In such a printing apparatus, the special ink nozzle group and the ordinary ink nozzle group are offset from each other along the direction in which the printing medium is transported. By using an existing head having a plurality of nozzles, the arrangement of special ink nozzles can be offset from the arrangement of ordinary ink nozzles.
It is preferable that the number of the at least one special ink nozzle be different from the number of the at least one ordinary ink nozzle. When the printing, for example, in ordinary ink is required to be performed at high speed, such a printing apparatus can be provided with many nozzles for ordinary ink.
It is preferable that the number of the at least one special ink nozzle be smaller than the number of the at least one ordinary ink nozzle. Such a printing apparatus can improve the printing speed in a part in which ordinary ink is used.
It is preferable that the print control section make the manner of dot formation in an area in which printing is performed using the special ink different from the manner of dot formation in an area in which printing is performed using the ordinary ink. Such a printing apparatus can change the manner of dot formation, for example, depending on the use application of special ink or ordinary ink.
It is preferable that the print control section make the output resolution of the area in which printing is performed using the special ink lower than the output resolution of the area in which printing is performed using the ordinary ink.
When an area in which printing is performed using special ink does not require high image quality, such a printing apparatus can reduce the output resolution of such an area. Reducing the output resolution in an area in which printing is performed using special ink can reduce the usage of special ink.
It is preferable that the printing apparatus further include a main scanning mechanism that drives the head in a main scanning direction perpendicular to the direction in which the printing medium is transported, and that the print control section be capable of superimposing scanning in which the main scanning mechanism makes the head perform main scanning a plurality of times to form a raster of dots, and that the print control section make the number of times of main scanning in forming a raster of dots using the special ink smaller than the number of times of main scanning in forming a raster of dots using the ordinary ink.
Such a printing apparatus can reduce the number of times of main scanning in the area in which printing is performed using special ink and therefore can improve the printing speed. In addition, such a printing apparatus can make banding in the area in which printing is performed using ordinary ink less likely to occur than in the area in which printing is performed using special ink.
It is preferable that the head can form different sizes of dots of the special ink and different sizes of dots of the ordinary ink, and that the print control section form large-sized dots in the area in which printing is performed using the special ink.
Such a printing apparatus forms large-sized dots in the area in which printing is performed using special ink, and therefore the effect of special ink in image quality can be improved. In addition, for example, when the output resolution in the area in which printing is performed using special ink is reduced, if the size of dots of special ink is increased, due to dot gain, special ink can be intentionally made to run. Thus, printing in special ink can be performed in such a manner that the reduction in output resolution is compensated for.
It is preferable that the number of the at least one nozzle row for the special ink be larger than the number of the at least one nozzle row for the ordinary ink. Such a printing apparatus can improve the printing speed in the area in which printing is performed using special ink.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
A. Outline of Embodiment
The printer 200 of this embodiment is provided with cyan ink (C), magenta ink (M), yellow ink (Y), and black ink (K) as color ink and, in addition, glossy metallic ink (S). In this embodiment, pigment-based ink is used as color ink. Examples of metallic ink include an ink composition that includes pigment, organic solvent, and fixing resin, the pigment being composed of metallic foil pieces having an average thickness of at least 30 nm but no more than 100 nm, a 50% volume average particle diameter of at least 1.0 μm but no more than 4.0 μm, and a maximum particle diameter in particle size distribution of no more than 12 μm. In this embodiment, the term “color ink” includes black ink.
The computer 100 has a predetermined operating system installed thereon. Under this operating system, an application program 20 runs. Into the operating system, a video driver 22 and a printer driver 24 are built. The application program 20 inputs image data ORG, for example, through a peripheral interface 108, from a digital camera 120. Then, the application program 20 displays an image represented by the image data ORG on a display 114 through the video driver 22. In addition, the application program 20 outputs the image data ORG to the printer 200 through the printer driver 24. The image data ORG that the application program 20 inputs from the digital camera 120 is composed of three color components of red (R), green (G), and blue (B).
The application program 20 of this embodiment can specify an area composed of color components of R, G, and B (hereinafter referred to as “color area”) and an area of metallic color (hereinafter referred to as “metallic area”) with respect to any area in the image data ORG. The metallic area and the color area may be superimposed. That is, respective areas may be specified in such a manner that a color image is formed on a metallic color background.
The printer driver 24 has a color conversion module 42, a halftone module 44, and an interlace module 46. The color conversion module 42 converts color components R, G, and B of the color area in the image data ORG into color components that the printer 200 can express (cyan (C), magenta (M), yellow (Y), and black (B)) according to a preliminarily provided color conversion table LUT.
The halftone module 44 performs halftone processing in which the gradations of the color area color-converted by the color conversion module 42 and the metallic area are expressed in distribution of dots. In this embodiment, a known ordered dither method is used for the halftone processing. Instead of an ordered dither method, another halftone technique such as an error diffusion method or a density pattern method can be used for the halftone processing.
The data obtained through the halftone processing and representing the arrangement of respective colors of dots, are rearranged by the interlace module 46 according to the order in which the head 241 of the printer 200 forms dots. Such processing is referred to as interlace processing. The data obtained through the interlace processing are output as image data to the printer 200 by the printer driver 24.
B. Apparatus Configuration
The computer 100 is connected to a disk controller 109 for reading data from a flexible disk 124, a compact disk 126, or the like, a peripheral interface 108 for exchanging data with peripherals, and a video interface 112 for driving a display 114. The peripheral interface 108 is connected to a printer 200 and a hard disk 118. If a digital camera 120 or a color scanner 122 is connected to the peripheral interface 108, images taken using the digital camera 120 or the color scanner 122 can be processed. If a network interface card 110 is installed, the computer 100 can be connected to a communication line 300, and data stored in a storage unit 310 connected to the communication line 300 can be obtained. The computer 100, after obtaining image data to be printed, controls the printer 200 and prints the image data using the printer driver 24.
Next, the configuration of the printer 200 will be described with reference to
The main scanning mechanism that reciprocates the carriage 240 in the direction of the shaft of the platen 236 includes a sliding shaft 233, a pulley 232, and a position detecting sensor 234. The sliding shaft 233 is provided parallel to the shaft of the platen and slidably supports the carriage 240. An endless driving belt 231 is provided in a tensioned state between the carriage motor 230 and the pulley 232. The position detecting sensor 234 detects the origin position of the carriage 240.
On the carriage 240 is mounted a color ink cartridge 243 that contains cyan ink (C), magenta ink (M), yellow ink (Y), and black ink (B). On the carriage 240 is also mounted a metallic ink cartridge 242 that contains metallic ink (S). The head 241 provided in the lower part of the carriage 240 has nozzle rows 244 to 248 that eject respective colors of inks. Mounting the ink cartridges 242 and 243 on the carriage 240 from above enables the cartridges to supply ink to the nozzle rows 244 to 248.
As shown in
Each nozzle shown in
As shown in
The printer 200 having the above hardware configuration drives the carriage motor 230, thereby reciprocating the nozzle rows 244 to 247 for ejecting respective colors of inks relative to a printing medium P in the main scanning direction, and drives the paper feed motor 235, thereby moving the printing medium P in the subscanning direction. The control circuit 260 drives the nozzles at an appropriate time on the basis of the print data in a synchronized manner with the reciprocating movement of the carriage 240 (main scanning) and the movement of the printing medium P (subscanning), thereby forming appropriate colors of ink dots at appropriate positions on the printing medium P. In this way, the printer 200 can print a color image on the printing medium P. Instead of transporting a printing medium in the subscanning direction as in this embodiment, the carriage 240 may be transported in the subscanning direction with a printing medium fixed.
C. Printing Processing
Next, the printing processing that the computer 100 executes using the printer driver 24 will be described.
After inputting image data, with respect to the color area in the image data, the computer 100 converts RGB image data into CMYK image data (step S102). After obtaining CMYK image data, the computer 100 performs halftone processing using the halftone module 44 with respect to the color area and the metallic area (step S104).
After the halftone processing, the computer 100 performs interlace processing using the interlace module 46 (step S106). After performing interlace processing, the computer 100 outputs print data obtained through the interlace processing to the printer 200 (step S108), and terminates the printing processing. The printer 200, upon receiving print data from the computer 100, forms dots on a printing medium according to the print data.
When the arrangement of nozzles and the feed of the printing medium are as described above, metallic dots are formed on the printing medium by the metallic nozzle group in the order shown in
In this embodiment, the manner of dot formation differs between the metallic area and the color area.
As described above, according to this embodiment, a metallic dot is formed earlier than a color dot. Therefore, a color dot is not covered by a metallic dot, and a color dot can excellently develop its color. In addition, since a metallic dot is formed first, drying of the metallic dot can be promoted. Therefore, both metallic ink and color ink can excellently develop their colors. In addition, since, in this embodiment, unused nozzles are provided between the metallic nozzle group and the color nozzle group, the timing to eject color ink can be delayed. As a result, drying of metallic ink can be further promoted.
Since, in this embodiment, metallic ink can be ejected independently of and earlier than color ink, there is no need to allocate many nozzles to metallic ink. Therefore, many nozzles can be allocated to color ink. As a result, printing speed can be improved. In addition, since many nozzles can be allocated to color ink, the number of unused nozzles can be reduced. As a result, nozzles formed in the head can be efficiently used.
In this embodiment, for the metallic area, a raster is formed by performing main scanning once, and for the color area, a raster is formed by performing main scanning twice. Therefore, the printing speed in the metallic area can be improved. In addition, performing such scanning can make banding in the area in which printing is performed using color ink less likely to occur than in the area in which printing is performed using metallic ink.
D. Other Embodiments of Nozzle Arrangement
In the above-described embodiment, as shown in
In the head 241 shown in
In the head 241 shown in
In the case of the nozzle arrangement shown in FIGS. 7 to 9, a metallic dot can also be formed earlier than a color dot, and therefore the same effects as those in the above-described embodiment can be obtained.
In the above-described various nozzle arrangements, when the metallic area is printed, metallic dots may be formed in a large size. In the printer 200 of the above-described embodiment, the amount of ink ejected from a nozzle can be adjusted by adjusting the voltage signal applied to the piezoelectric element in the nozzle. Thereby, different sizes of dots can be formed on a printing medium. For metallic ink, as shown in
Although various embodiments of nozzle arrangement are described above, the nozzle arrangements shown, for example, in
E. Modifications
Although various embodiments of the invention are described above, the invention is not limited to these embodiments. It goes without saying that various configurations can be adopted without departing from the spirit of the invention. For example, the following modifications can be made.
Modification 1
In the above-described embodiments, printing using metallic ink is performed in the printing system 10 including the computer 100 and the printer 200. Instead, the printer 200 itself may input image data from a digital camera or a memory card and perform printing using metallic ink. That is, the CPU in the control circuit 260 of the printer 200 may perform the same processing as the above-described printing processing and thereby perform printing using metallic ink.
Modification 2
In the above-described embodiments, it is assumed that white printing paper is used as a printing medium. Therefore, printing is performed using metallic ink first, and then printing is performed using color ink. If it is assumed that a transparent film is used as a printing medium and this film is viewed from the side opposite to the print side, printing using color ink may be performed prior to printing using metallic ink. In this case, for example, in the nozzle configuration shown in
Modification 3
In the above-described embodiments, printing is performed using metallic ink and color ink. Instead of metallic ink, white ink or transparent ink may be used. When transparent ink is used for the purpose of protecting the print side or making the print side glossy, the printing using transparent ink needs to be performed after the printing using color ink. Therefore, in this case, in the nozzle configuration shown in
Modification 4
In the above-described embodiment, it is assumed that the positions of nozzles that eject metallic ink or color ink are fixed. However, the user may select nozzles to be used from a plurality of preliminarily provided nozzles. Specifically, for example, in the setting screen of the printer driver 24, the user may select the arrangement of nozzles that eject metallic ink and the arrangement of nozzles that eject color ink from a plurality of variations. Thus, printing can be performed by a nozzle arrangement selected by the user from the nozzle arrangements shown in
Modification 5
The printer 200 of the above-described embodiments is a serial printer that performs printing by moving the head 241 in the main scanning direction and subscanning direction. Instead, a line printer may be used that has a head with a width corresponding to the width of a printing medium, the head having many nozzles covering the width of the printing medium.
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