Information
-
Patent Grant
-
6736063
-
Patent Number
6,736,063
-
Date Filed
Monday, June 16, 200321 years ago
-
Date Issued
Tuesday, May 18, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hirshfeld; Andrew H.
- Crenshaw; Marvin P
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 144
- 101 142
- 101 4011
- 101 135
- 101 177
- 101 216
- 101 477
- 101 465
- 101 466
- 101 467
- 101 145
- 101 218
- 101 182
- 101 184
- 101 185
- 101 191
- 101 192
- 101 247
-
International Classifications
- B41F1324
- B41F1600
- B41N300
-
Abstract
At printing time, a blanket cylinder gear is meshed with a plate cylinder gear, whereby a first plate cylinder is rotatable by a drive motor. At image-recording time, the blanket cylinder gear is separated from the plate cylinder gear. In this state, a different motor drives the plate cylinder gear to rotate the first plate cylinder at low speed.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a printing apparatus for making a printing plate by recording an image on the plate, and thereafter printing the image by feeding ink to the plate.
2. Description of the Related Art
In an ordinary conventional printing apparatus, a prepress process is carried out first to make a printing plate by exposing the plate placed in contact with a film having a binary black and white image recorded thereon. Then, the plate is loaded into the printing apparatus to carry out a printing process.
Recently, printing apparatus commonly called digital printers have been proposed, one such printer being capable of performing both the prepress process and printing process. The digital printers employ a “computer-to-plate” system for forming an image on a printing plate by directly scanning and exposing the plate with laser beams or the like modulated with image signals.
In such a printing apparatus of the plate cylinder moving type, a plate cylinder having a printing plate mounted peripherally thereof must be rotated at a fixed rate in order for an image recording device to record an image on the plate. In an ordinary printing apparatus, generally, the plate cylinder has a cylinder gear disposed coaxially therewith to be rotatable by drive transmitted from a different cylinder. Thus, by using a drive system of such a printing apparatus to rotate the plate cylinder, an image may be recorded on the printing plate mounted peripherally of the plate cylinder.
Japanese Unexamined Patent Publication No. 2001-96712 discloses a printing apparatus employing a construction for rotating a plate cylinder by using the drive system of the printing apparatus at platemaking time. At this time, mechanical vibrations and load variations are avoided by operating a clutch to isolate loads of the drive system applied by a swing mechanism, paper gripping mechanism, ink feeding mechanism and the like.
When the image recording device records an image on the printing plate, the plate cylinder having a printing plate mounted peripherally thereof must be rotated at low speed and with a high degree of accuracy. When the drive system in the printing apparatus is utilized at this time as noted above, an inverter motor used in such drive system can rotate the plate cylinder at high speed, but is accompanied by considerable variations in the rotational accuracy. This baffles a high-accuracy image recording.
On the other hand, Japanese Unexamined Patent Publication No. 11-58671 (1999) discloses a printing apparatus in which, at platemaking time, a plate cylinder is moved from a printing position to a platemaking position, and then an image is recorded while rotating the plate cylinder by using a rotating mechanism of the traction type different from the drive system of the printing apparatus. This apparatus can avoid rotational variations of the plate cylinder to record the image with high precision, but requires a complicated construction for obtaining reproducibility of the position of the plate cylinder. Another disadvantage of the apparatus is that the movement of the plate cylinder is a time-consuming operation.
Japanese Unexamined Patent Publication No. 2000-280439 discloses a printing apparatus having a clutch provided between a plate cylinder gear and a plate cylinder. At platemaking time, the clutch is operated to break drive transmission between the plate cylinder and the drive system of the printing apparatus, and then an image is recorded while rotating the plate cylinder by using a motor other than a motor in the drive system of the printing apparatus. This apparatus can avoid rotational variations of the plate cylinder to record the image with high precision, but causes a misregistration due to a phase shift of the clutch at printing time. This poses a problem of requiring an additional device for attaining registration in the longitudinal direction.
SUMMARY OF THE INVENTION
The object of this invention is to provide a printing apparatus having a simple construction and yet capable of recording and printing images with high precision.
The above object is fulfilled, according to this invention, by a printing apparatus comprising a plate cylinder for supporting a printing plate as mounted peripherally thereof; a blanket cylinder having a blanket mounted peripherally thereof; an impression cylinder; an image recorder for recording an image on the printing plate mounted peripherally of the plate cylinder; an ink feeder for feeding ink to the printing plate mounted peripherally of the plate cylinder; a plate cylinder gear disposed laterally of the plate cylinder to be rotatable therewith; a blanket cylinder gear disposed laterally of the blanket cylinder to be rotatable therewith and meshable with the plate cylinder gear; an impression cylinder gear disposed laterally of the impression cylinder to be rotatable therewith and meshable with the blanket cylinder gear; a blanket cylinder gear moving mechanism for moving the blanket cylinder gear between a printing position for meshing with the plate cylinder gear, and a platemaking position separated from the plate cylinder gear; a first motor connected to the plate cylinder gear through the blanket cylinder gear for synchronously rotating the plate cylinder, the blanket cylinder and the impression cylinder when the blanket cylinder gear is in the printing position; and a second motor connected to the plate cylinder gear for rotating the plate cylinder when the blanket cylinder gear is in the platemaking position.
This printing apparatus includes the blanket cylinder gear moving mechanism for moving the blanket cylinder gear between a printing position for meshing with the plate cylinder gear, and a platemaking position separated from the plate cylinder gear. Thus, the printing apparatus, though simple in construction, can record and print images with high precision.
In a preferred embodiment, the blanket cylinder gear moving mechanism is arranged to move the blanket cylinder gear between the printing position for meshing with the impression cylinder gear and the plate cylinder gear, and the platemaking position for meshing with the impression cylinder gear but separated from the plate cylinder gear.
Preferably, the blanket cylinder gear is fixed laterally of the blanket cylinder, the blanket cylinder gear moving mechanism moving the blanket cylinder gear along with the blanket cylinder between the printing position and the platemaking position.
The second motor may be connected to the plate cylinder gear through a clutch, the plate cylinder having a rotary encoder for detecting rotational positions thereof at platemaking time.
Other features and advantages of the invention will be apparent from the following detailed description of the embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
For the purpose of illustrating the invention, there are shown in the drawings several forms which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangement and instrumentalities shown.
FIG. 1
is a schematic view of a printing apparatus according to this invention;
FIG. 2
is a side view showing the construction of a blanket cylinder gear moving mechanism in a first embodiment of the invention;
FIG. 3
is a development showing a principal portion of the blanket cylinder gear moving mechanism in the first embodiment;
FIG. 4
is a side view showing the construction of a blanket cylinder gear moving mechanism in a second embodiment of the invention;
FIG. 5
is a development showing a principal portion of the blanket cylinder gear moving mechanism in the second embodiment;
FIG. 6
is a side view showing the construction of a blanket cylinder gear moving mechanism in a third embodiment of the invention;
FIG. 7
is a development showing a principal portion of the blanket cylinder gear moving mechanism in the third embodiment;
FIG. 8
is a schematic view showing the construction of a blanket cylinder gear moving mechanism in a fourth embodiment of the invention;
FIG. 9
is a schematic view showing the construction of a blanket cylinder gear moving mechanism in the fifth embodiment of the invention; and
FIG. 10
is a schematic view showing the construction of a blanket cylinder gear moving mechanism in a sixth embodiment of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of this invention will be described hereinafter with reference to the drawings.
FIG. 1
is a schematic view of a printing apparatus according to the invention.
This printing apparatus makes printing plates by recording and developing images on blank plates mounted on first and second plate cylinders
11
and
12
, feeds inks to the plates having the images recorded thereon, and transfers the inks from the plates through first and second blanket cylinders
13
and
14
to printing paper mounted on an impression cylinder
15
, thereby printing the images on the printing paper.
The first blanket cylinder
13
is contactable with the first plate cylinder
11
, while the second blanket cylinder
14
is contactable with the second plate cylinder
12
. The impression cylinder
15
is contactable with the first and second blanket cylinders
13
and
14
in different positions. The apparatus further includes a paper feed cylinder
16
for transferring printing paper supplied from a paper magazine
27
to the impression cylinder
15
, a paper discharge cylinder
17
with chains
19
wound thereon and on a sprocket
18
for discharging printed paper from the impression cylinder
15
to a paper discharge station
28
.
The impression cylinder
15
contactable by the first and second blanket cylinders
13
and
14
has half the diameter of the first and second plate cylinders
11
and
12
and the first and second blanket cylinders
13
and
14
. Further, the impression cylinder
15
has a gripper, not shown, for holding and transporting the forward end of printing paper.
The paper feed cylinder
16
disposed adjacent the impression cylinder
15
has the same diameter as the impression cylinder
15
. The paper feed cylinder
16
has a gripper, not shown, for holding and transporting the forward end of each sheet of printing paper fed from the paper magazine
27
. When the printing paper is transferred from the feed cylinder
16
to the impression cylinder
15
, the gripper of the impression cylinder
15
holds the forward end of the printing paper which has been held by the gripper of the feed cylinder
16
.
The paper discharge cylinder
17
disposed adjacent the impression cylinder
15
has the same diameter as the impression cylinder
15
. The discharge cylinder
17
has a pair of chains
19
wound around opposite ends thereof. The chains
19
are interconnected by coupling members, not shown, having grippers arranged thereon. When the impression cylinder
15
transfers the printing paper to the discharge cylinder
17
, one of the grippers of the discharge cylinder
17
holds the forward end of the printing paper having been held by the gripper of the impression cylinder
15
. With movement of the chains
19
, the printing paper is discharged to the paper discharge station
28
.
The impression cylinder
15
is connected to a drive motor
10
through a belt
22
. The impression cylinder
15
, feed cylinder
16
, discharge cylinder
17
and first and second blanket cylinders
13
and
14
are connected to one another through gears attached to ends thereof, respectively. Further, the first blanket cylinder
13
is connected to the first plate cylinder
11
, and the second blanket cylinder
14
to the second plate cylinder
12
by gears attached to ends thereof, respectively, when the first and second blanket cylinders
13
and
14
are in printing positions described hereinafter. Thus, the drive motor
10
rotates the feed cylinder
16
, impression cylinder
15
, discharge cylinder
17
, first and second blanket cylinders
13
and
14
, and first and second plate cylinders
11
and
12
synchronously with one another.
The first plate cylinder
11
has, arranged therearound, an ink feeder
20
a
for feeding black ink (K), for example, to a plate, an ink feeder
20
b
for feeding magenta ink (M) to a different plate, and dampening water feeders
21
a
and
21
b
for feeding dampening water to the plates. The second plate cylinder
12
has, arranged therearound, an ink feeder
20
c
for feeding cyan ink (C) to a plate, an ink feeder
20
d
for feeding yellow ink (Y) to a different plate, and dampening water feeders
21
c
and
21
d
for feeding dampening water to the plates.
Further, the first and second plate cylinders
11
and
12
have, arranged therearound, a plate feeder
23
for feeding plates to the periphery of the first plate cylinder
11
, a plate feeder
24
for feeding plates to the periphery of the second plate cylinder
12
, an image recorder
25
for recording images on the plates mounted peripherally of the first plate cylinder
11
, an image recorder
26
for recording images on the plates mounted peripherally of the second plate cylinder
12
, and a plate discharger
29
common to the first and second plate cylinders
11
and
12
.
In the printing apparatus having the above construction, a printing plate drawn from a supply cassette
31
in the plate feeder
23
is cut to a predetermined size by a cutter
32
. A forward end of the printing plate cut into sheet form is guided by guide rollers and a guide member, and clamped by a clamping jaw on the first plate cylinder
11
. Then, the first plate cylinder
11
is rotated by a motor
43
described hereinafter, whereby the printing plate is wound peripherally of the first plate cylinder
11
. The rear end of the printing plate is clamped by a different clamping jaw. While, in this state, the first plate cylinder
11
is rotated at low speed by the motor
43
, the image recorder
25
irradiates the surface of the plate mounted peripherally of the first plate cylinder
11
with a modulated laser beam for recording an image thereon.
Similarly, a printing plate drawn from a supply cassette
33
in the plate feeder
24
is cut to a predetermined size by a cutter
34
. A forward end of the printing plate cut into sheet form is guided by guide rollers and a guide member, and clamped by a clamping jaw on the second plate cylinder
12
. Then, the second plate cylinder
12
is rotated by a motor
43
described hereinafter, whereby the printing plate is wound peripherally of the second plate cylinder
12
. The rear end of the printing plate is clamped by a different clamping jaw. While, in this state, the second plate cylinder
12
is rotated at low speed by the motor
43
, the image recorder
26
irradiates the surface of the plate mounted peripherally of the second plate cylinder
12
with a modulated laser beam for recording an image thereon.
The first plate cylinder
11
holds two printing plates mounted peripherally thereof, one for printing in the black ink and the other in the magenta ink. These two printing plates are arranged in evenly separated positions, i.e. in positions separated from each other by 180 degrees. The image recorder
25
records images on these printing plates. Similarly, the second plate cylinder
12
holds two printing plates mounted peripherally thereof, one for printing in the cyan ink and the other in the yellow ink. These two printing plates also are arranged in evenly separated positions. The image recorder
26
records images on these printing plates to complete a platemaking process.
The platemaking process is followed by a printing process for printing the printing paper with the plates mounted on the first and second plate cylinders
11
and
12
. The printing process is carried out as follows.
First, each dampening water feeder
21
and each ink feeder
20
are placed in contact with only a corresponding one of the plates mounted on the first and second plate cylinders
11
and
12
. Consequently, dampening water and inks are fed to the plates from the corresponding water feeders
21
and ink feeders
20
, respectively. The inks fed to the plates are transferred to the first and second blanket cylinders
13
and
14
, respectively.
Then, the printing paper is fed to the paper feed cylinder
16
. The printing paper is subsequently passed from the paper feed cylinder
16
to the impression cylinder
15
. The impression cylinder
15
continues to rotate in this state. Since the impression cylinder
15
has half the diameter of the first and second plate cylinders
11
and
12
and the first and second blanket cylinders
13
and
14
, the black and cyan inks are transferred to the printing paper wrapped around the impression cylinder
15
in its first rotation, and the magenta and yellow inks in its second rotation.
The forward end of the printing paper printed in the four colors is passed from the impression cylinder
15
to the paper discharge cylinder
17
. This printing paper is transported by the pair of chains
19
to the paper discharge station
28
to be discharged therein.
Upon completion of the printing process, the plates used in the printing are discharged to the plate discharger
29
. Then, the first and second blanket cylinders
13
and
14
are cleaned by a blanket cleaning unit, not shown, to complete the printing process.
In this printing apparatus, in order to record images with high precision at platemaking time, it is necessary to rotate each of the first and second plate cylinders
11
and
12
by the motor
43
different from the motor
10
for rotating the paper feed cylinder
16
, impression cylinder
15
, paper discharge cylinder
17
, first and second blanket cylinders
13
and
14
and first and second plate cylinders
11
and
12
synchronously with one another at printing time. For this reason, this printing apparatus employs a blanket cylinder gear moving mechanism. Specifically, each of the first plate cylinder
11
and second plate cylinder
12
has a plate cylinder gear
41
fixed to a side thereof, and each of the first blanket cylinder
13
and second blanket cylinder
14
has a blanket cylinder gear
42
fixed to a side thereof. The blanket cylinder gear moving mechanism is operable to move the blanket cylinder gear
42
between a printing position for meshing with the plate cylinder gear
41
, and a platemaking position separated from the plate cylinder gear
41
.
The construction of this blanket cylinder gear moving mechanism will be described hereinafter.
FIG. 2
is a side view showing the construction of the blanket cylinder gear moving mechanism in a first embodiment of the invention.
FIG. 3
is a development showing a principal portion of this mechanism.
While, in the following description, reference is made to the first plate cylinder
11
and first blanket cylinder
13
, the same construction is employed for the second plate cylinder
12
and second blanket cylinder
14
.
FIG. 2
shows the first blanket cylinder
13
and blanket cylinder gear
42
placed in the platemaking position described hereinafter.
FIG. 3
shows the first blanket cylinder
13
and blanket cylinder gear
42
placed in the printing position described hereinafter.
As shown in
FIG. 3
, the first plate cylinder
11
is rotatable about axes
52
supported by a pair of side plates
51
. The plate cylinder gear
41
is fixed to a side of the first plate cylinder
11
to be rotatable with the first plate cylinder
11
. One of the axes
52
of the first plate cylinder
11
is connected to a rotary encoder
53
for detecting a rotational position of the first plate cylinder
11
.
The motor
43
is mounted on one of the side plates
51
. The motor
43
has a drive shaft connected to a drive gear
45
through a clutch
44
. The drive gear
45
is connected to the plate cylinder gear
41
through an idler gear
46
. At image-recording time, the first plate cylinder
11
is rotated by the motor
43
, with first blanket cylinder
13
and blanket cylinder gear
42
placed in the platemaking position described hereinafter.
As shown in
FIGS. 2 and 3
, the first blanket cylinder
13
has a support shaft
59
connected to eccentric shafts
54
supported by a pair of eccentric bearings
55
. The first blanket cylinder
13
has bearings mounted inside for supporting the first blanket cylinder
13
to be rotatable relative to the support shaft
59
. The support shaft
59
of the first blanket cylinder
13
has an axis thereof out of alignment with the axis of the eccentric shafts
54
. The support shaft
59
and eccentric shafts
54
are offset relative to each other by a fixed amount.
The blanket cylinder gear
42
is fixed to a side of the first blanket cylinder
13
to be rotatable with the blanket cylinder gear
42
. The blanket cylinder gear
42
meshes with the plate cylinder gear
41
when the first blanket cylinder
13
and blanket cylinder gear
42
are in the printing position described hereinafter. The impression cylinder
15
has an impression cylinder gear fixed to a side thereof to be rotatable with the impression cylinder
15
. The impression cylinder gear is meshed with the blanket cylinder gear
42
.
The pair of eccentric bearings
55
are rotatably supported by the pair of side plates
51
. The eccentric bearings
55
have an axis of rotation offset from the axis of the support shaft
59
of the first blanket cylinder
13
. Each eccentric bearing
55
has a drive plate
57
fixed thereto and connected to a drive rod of an actuator
56
fixed at one end to the side plate
51
. Thus, the pair of eccentric bearings
55
are rotatable by the pair of actuators
56
. When the pair of eccentric bearings
55
are rotated, the support shaft
59
of the first blanket cylinder
13
is displaced by an amount corresponding to the amount of eccentricity.
Thus, by setting the amount of eccentricity of the eccentric bearings
55
beforehand, the first blanket cylinder
13
may be moved between a position in which the blanket mounted peripherally of the first blanket cylinder
13
contacts the surface of the impression cylinder
15
, and a position in which the blanket is separated from the surface of the impression cylinder
15
. The moving mechanism including the eccentric bearings
55
and actuators
56
for moving the first blanket cylinder
13
acts as a printing pressure applying mechanism for moving the first blanket cylinder
13
between the position in which the blanket mounted peripherally of the first blanket cylinder
13
contacts the surface of the impression cylinder
15
, and the position in which the blanket is separated from the surface of the impression cylinder
15
.
When the blanket mounted peripherally of the first blanket cylinder
13
is separated from the surface of the impression cylinder
15
, the surface of the blanket and the surface of the impression cylinder
15
are spaced from each other by an adjustable distance of approximately 0.6 mm, for example. When the blanket mounted peripherally of the first blanket cylinder
13
is in contact with the surface of the impression cylinder
15
, a pressure of contact therebetween is adjusted beforehand to a required printing pressure. This printing pressure adjustment is carried out by means of stoppers
58
.
A movable plate
61
is fixed to a distal end of each eccentric shaft
54
. The movable plate
61
is connected to a drive rod of an actuator
62
fixed at one end to the side plate
51
. Thus, the pair of eccentric shafts
54
are rotatable by the pair of actuators
62
. Since the support shaft
59
of the first blanket cylinder
13
and the eccentric shafts
54
are offset relative to each other by a fixed amount, the rotation of the eccentric shafts
54
displaces the support shaft
59
of the first blanket cylinder
13
by an amount corresponding to the amount of offset. The amount of displacement is proportional to the amount of movement of the movable plates
61
.
A movement restricting cam
63
is disposed adjacent an end of each movable plate
61
for restricting movement of the movable plate
61
. The movement restricting cam
63
is movable by an actuator
65
about an axis
64
between a position E shown in a solid line and a position D shown in a phantom line in FIG.
2
. When the movement restricting cam
63
is in the position E shown in the solid line, the movable plate
61
is movable between a position A shown in a phantom line and a position C shown in a solid line. When the movement restricting cam
63
is in the position D shown in the phantom line, the movable plate
61
is movable between the position A shown in the phantom line and a position B shown in a phantom line. Numeral
66
in
FIG. 2
denotes a stopper for limiting movement of the movable plate
61
.
When the movable plate
61
is placed in the position A shown in the phantom line in
FIG. 2
, the blanket mounted peripherally of the first blanket cylinder
13
contacts the printing plates mounted peripherally of the first plate cylinder
11
. When the movable plate
61
is placed in the position B shown in the phantom line in
FIG. 2
, the blanket mounted peripherally of the first blanket cylinder
13
is spaced by a distance of approximately 0.3 mm, for example, from the printing plates mounted peripherally of the first plate cylinder
11
. In the above two cases, the first blanket cylinder
13
and blanket cylinder gear
42
are in the printing position having the blanket cylinder gear
42
meshed with the plate cylinder gear
41
and with the impression cylinder gear.
When the movable plate
61
is placed in the position C shown in the solid line in
FIG. 2
, the blanket mounted peripherally of the first blanket cylinder
13
is further spaced from the printing plates mounted peripherally of the first plate cylinder
11
. In this case, the first blanket cylinder
13
and blanket cylinder gear
42
are in the platemaking position having the blanket cylinder gear
42
out of mesh with the plate cylinder gear
41
. In this case also, the blanket cylinder gear
42
remains meshed with the impression cylinder gear.
The moving mechanism including the movable plates
61
and actuators
62
for moving the first blanket cylinder
13
acts as a plate pressing mechanism for moving the first blanket cylinder
13
between the position in which the blanket mounted peripherally of the first blanket cylinder
13
contacts the printing plates mounted peripherally of the first plate cylinder
15
, and the position in which the blanket is separated from the printing plates mounted peripherally of the first plate cylinder
15
.
With the blanket cylinder gear moving mechanism having the above construction, at printing time, each movement restricting cam
63
is placed in the position D shown in the phantom line in
FIG. 2
, and each movable plate
61
is placed by the actuator
62
in the position A shown in the phantom line or the position B shown in the phantom line in FIG.
2
. In this state, the blanket cylinder gear
42
is meshed with the plate cylinder gear
41
, and the first plate cylinder
11
is rotated by the drive motor
10
synchronously with the first blanket cylinder
13
, impression cylinder
15
, paper feed cylinder
16
, paper discharge cylinder
17
, second blanket cylinder
14
and second plate cylinder
12
. In this state, the motor
43
is freed from influences of the rotation of the first plate cylinder
11
by operation of the clutch
44
.
At image-recording time, on the other hand, each movement restricting cam
63
is placed in the position E shown in the solid line in
FIG. 2
, and each movable plate
61
is placed by the actuator
62
in the position shown in the solid line C in FIG.
2
. In this state, the blanket cylinder gear
42
is out of mesh with the plate cylinder gear
41
. The motor
43
drives the plate cylinder gear
41
through the drive gear
45
and idler gear
46
to rotate the first plate cylinder
11
at low speed. The image recorder
25
shown in
FIG. 1
irradiates the plates mounted peripherally of the first plate cylinder
11
with modulated laser beams for recording images thereon.
At platemaking time, the printing apparatus having the above construction can operate the motor
43
to rotate the plate cylinder gear
41
independently as separated from the drive system of the printing apparatus. Thus, the printing apparatus, though simple in construction, can record and print images with high precision.
At image-recording time, the rotary encoder
53
constantly detects rotational positions of the first plate cylinder
11
. Thus, even when the plate cylinder gear
41
and blanket cylinder gear
42
are once placed out of mesh, no phase shift takes place, and the image recording accuracy may be maintained high.
Since the first plate cylinder
11
and first blanket cylinder
13
are independently rotatable, an operation for cleaning the first blanket cylinder
13
may be carried out at image-recording time using the first plate cylinder
11
.
A blanket cylinder gear moving mechanism in another embodiment will be described next.
FIG. 4
is a side view showing the construction of a blanket cylinder gear moving mechanism in a second embodiment of the invention.
FIG. 5
is a development showing a principal portion of this mechanism.
In the blanket cylinder gear moving mechanism in the first embodiment described above, the plate pressing mechanism increases a stroke of movement of the first blanket cylinder
13
for moving the first blanket cylinder
13
and blanket cylinder gear
42
between the printing position and platemaking position. The blanket cylinder gear moving mechanism in the second embodiment includes a pair of swing arms
71
supporting the first blanket cylinder
13
, plate pressing mechanism and printing pressure applying mechanism. The swing arms
71
are swingable about the axis of rotation of the impression cylinder
15
to move the first blanket cylinder
13
and blanket cylinder gear
42
between the printing position and platemaking position.
In the following description, like reference numerals are used to identify like parts which are the same as in the first embodiment and will not particularly be described again.
In the blanket cylinder gear moving mechanism in the second embodiment, the eccentric bearings
55
, actuators
56
and stoppers
58
and
66
are arranged on the pair of swing arms
71
. Each swing arm
71
is connected to a drive rod of an actuator
73
fixed at an end thereof to the side plate
51
, to be swingable about a shaft
72
of the impression cylinder
15
. Numeral
40
in
FIG. 5
denotes an impression cylinder gear fixed to a side of the impression cylinder
15
.
With the blanket cylinder gear moving mechanism in the second embodiment, at printing time, each swing arm
71
is placed in a position H shown in solid lines in
FIG. 4
, and each movable plate
61
is placed by the actuator
62
in a position A shown in a phantom line or a position B shown in a phantom line in FIG.
4
. In this state, the blanket cylinder gear
42
is meshed with the plate cylinder gear
41
and with the impression cylinder gear
40
, and the first plate cylinder
11
is rotated by the drive motor
10
synchronously with the first blanket cylinder
13
, impression cylinder
15
, paper feed cylinder
16
, paper discharge cylinder
17
, second blanket cylinder
14
and second plate cylinder
12
. In this state, the motor
43
is freed from influences of the rotation of the first plate cylinder
11
by operation of the clutch
44
.
At image-recording time, each swing arm
71
moves from the position H shown in the solid lines to a position I shown in phantom lines in FIG.
4
. As a result, the first blanket cylinder
13
moves from a position F shown in solid lines to a position G shown in phantom lines in FIG.
4
. In this state, the blanket cylinder gear
42
is out of mesh with the plate cylinder gear
41
while remaining meshed with the impression cylinder gear
40
. The motor
43
drives the plate cylinder gear
41
through the drive gear
45
and idler gear
46
to rotate the first plate cylinder
11
at low speed. The image recorder
25
shown in
FIG. 1
irradiates the plates mounted peripherally of the first plate cylinder
11
with modulated laser beams for recording images thereon.
A blanket cylinder gear moving mechanism in a further embodiment will be described next.
FIG. 6
is a side view showing the construction of a blanket cylinder gear moving mechanism in a third embodiment of the invention.
FIG. 7
is a development showing a principal portion of this mechanism.
In the blanket cylinder gear moving mechanism in the first embodiment described hereinbefore, the plate pressing mechanism increases a stroke of movement of the first blanket cylinder
13
for moving the first blanket cylinder
13
and blanket cylinder gear
42
between the printing position and platemaking position. The blanket cylinder gear moving mechanism in the third embodiment includes a pair of eccentric flanges
81
supporting the first blanket cylinder
13
, plate pressing mechanism and printing pressure mechanism. The eccentric flanges
81
are rotatable to move the first blanket cylinder
13
and blanket cylinder gear
42
between the printing position and platemaking position.
In the following description, like reference numerals are used to identify like parts which are the same as in the first and second embodiments and will not particularly be described again.
In the blanket cylinder gear moving mechanism in the third embodiment, the eccentric bearings
55
, actuators
56
and stoppers
58
and
66
are arranged on the pair of eccentric flanges
81
. Each eccentric flange
81
is connected to a drive rod of an actuator
83
fixed at an end thereof to the side plate
51
, to be rotatable within an opening formed in the side plate
51
. The eccentric flanges
81
have an axis of rotation offset from the axis of the support shaft
59
of the first blanket cylinder
13
. Thus, the first blanket cylinder
13
is shifted when the eccentric flanges
81
are rotated by the actuators
56
.
With the blanket cylinder gear moving mechanism in the third embodiment, at printing time, each eccentric flange
81
is placed in a position J shown in a solid line in
FIG. 6
, and each movable plate
61
is placed by the actuator
62
in a position A shown in a phantom line or a position B shown in a phantom line in FIG.
6
. In this state, the blanket cylinder gear
42
is meshed with the plate cylinder gear
41
and with the impression cylinder gear
40
, and the first plate cylinder
11
is rotated by the drive motor
10
synchronously with the first blanket cylinder
13
, impression cylinder
15
, paper feed cylinder
16
, paper discharge cylinder
17
, second blanket cylinder
14
and second plate cylinder
12
. In this state, the motor
43
is freed from influences of the rotation of the first plate cylinder
11
by operation of the clutch
44
.
At image-recording time, each eccentric flange
81
moves from the position J shown in the solid line to a position K shown in a phantom line in FIG.
6
. As a result, the first blanket cylinder
13
moves from a position F shown in solid lines to a position G shown in phantom lines in FIG.
6
. In this state, the blanket cylinder gear
42
is out of mesh with the plate cylinder gear
41
while remaining meshed with the impression cylinder gear
40
. The motor
43
drives the plate cylinder gear
41
through the drive gear
45
and idler gear
46
to rotate the first plate cylinder
11
at low speed. The image recorder
25
shown in
FIG. 1
irradiates the plates mounted peripherally of the first plate cylinder
11
with modulated laser beams for recording images thereon.
Blanket cylinder gear moving mechanisms in other embodiments will be described next.
FIGS. 8 through 10
are side views showing the constructions of blanket cylinder gear moving mechanisms in a fourth to a sixth embodiments of the invention.
The blanket cylinder gear moving mechanisms in the first to third embodiments described hereinbefore move the first blanket cylinder
13
in directions perpendicular to the axis thereof to move the blanket cylinder gear
42
between the printing position for meshing with the plate cylinder gear
41
and the platemaking position separated from the plate cylinder gear
41
. The blanket cylinder gear moving mechanisms in the fourth to sixth embodiments are constructed to move the blanket cylinder gear
42
in directions parallel to the axis of the first blanket cylinder
13
, between a printing position for meshing with the plate cylinder gear
41
and a platemaking position separated from the plate cylinder gear
41
.
In the following description, like reference numerals are used to identify like parts which are the same as in the first to third embodiments and will not particularly be described again.
In the fourth embodiment shown in
FIG. 8
, the first blanket cylinder
13
and blanket cylinder gear
42
are moved sideways relative to the support shaft
59
of the first blanket cylinder
13
, to move the blanket cylinder gear
42
between a printing position for meshing with the plate cylinder gear
41
and a platemaking position separated from the plate cylinder gear
41
. To avoid the blanket cylinder gear
42
moving out of mesh with the impression cylinder gear
40
, the impression cylinder gear
40
in this embodiment is approximately twice as thick as in the first to third embodiments.
In the fifth embodiment shown in
FIG. 9
, the first blanket cylinder
13
and blanket cylinder gear
42
are moved sideways together with the support shaft
59
of the first blanket cylinder
13
, to move the blanket cylinder gear
42
between a printing position for meshing with the plate cylinder gear
41
and a platemaking position separated from the plate cylinder gear
41
. To avoid the blanket cylinder gear
42
moving out of mesh with the impression cylinder gear
40
, the impression cylinder gear
40
in this embodiment also is approximately twice as thick as in the first to third embodiments.
In the sixth embodiment shown in
FIG. 10
, only blanket cylinder gear
42
is moved sideways relative to the first blanket cylinder
13
, to move between a printing position for meshing with the plate cylinder gear
41
and a platemaking position separated from the plate cylinder gear
41
. To avoid the blanket cylinder gear
42
moving out of mesh with the impression cylinder gear
40
, the impression cylinder gear
40
in this embodiment also is approximately twice as thick as in the first to third embodiments.
In the above fourth to sixth embodiments also, at platemaking time, the motor
43
may be operated to rotate the plate cylinder gear
41
independently as separated from the drive system of the printing apparatus. Thus, the printing apparatus, though simple in construction, can record and print images with high precision.
The first to third embodiments have been described as using the eccentric blanket cylinder shaft as the plate pressing mechanism, and the eccentric bearings as the printing pressure applying mechanism. This invention should not be understood as being limited to such construction. For example, the plate pressing mechanism may use eccentric bearings or swing arms, or may also be a mechanism for disconnecting the plate cylinder gear
41
and blanket cylinder gear
42
. The printing pressure applying mechanism may employ swing arms swingable about the axis of the plate cylinder, or about a position on or adjacent a line linking the axes of the plate cylinder and blanket cylinder.
This invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.
This application claims priority benefit under 35 U.S.C. Section 119 of Japanese Patent Application No. 2002-182724 filed in the Japanese Patent Office on Jun. 24, 2002, the entire disclosure of which is incorporated herein by reference.
Claims
- 1. A printing apparatus comprising:a plate cylinder for supporting a printing plate as mounted peripherally thereof; a blanket cylinder having a blanket mounted peripherally thereof; an impression cylinder; an image recorder for recording an image on said printing plate mounted peripherally of said plate cylinder; an ink feeder for feeding ink to said printing plate mounted peripherally of said plate cylinder; a plate cylinder gear disposed laterally of said plate cylinder to be rotatable therewith; a blanket cylinder gear disposed laterally of said blanket cylinder to be rotatable therewith and meshable with said plate cylinder gear; an impression cylinder gear disposed laterally of said impression cylinder to be rotatable therewith and meshable with said blanket cylinder gear; a blanket cylinder gear moving mechanism for moving said blanket cylinder gear between a printing position for meshing with said plate cylinder gear, and a platemaking position separated from said plate cylinder gear; a first motor connected to said plate cylinder gear through said blanket cylinder gear for synchronously rotating said plate cylinder, said blanket cylinder and said impression cylinder when said blanket cylinder gear is in said printing position; and a second motor connected to said plate cylinder gear for rotating said plate cylinder when said blanket cylinder gear is in said platemaking position.
- 2. A printing apparatus as defined in claim 1, wherein said blanket cylinder gear moving mechanism is arranged to move said blanket cylinder gear between said printing position for meshing with said impression cylinder gear and said plate cylinder gear, and said platemaking position for meshing with said impression cylinder gear but separated from said plate cylinder gear.
- 3. A printing apparatus as defined in claim 2, wherein said blanket cylinder gear is fixed laterally of said blanket cylinder, said blanket cylinder gear moving mechanism moving said blanket cylinder gear along with said blanket cylinder between said printing position and said platemaking position.
- 4. A printing apparatus as defined in claim 3, further comprising:a plate pressing mechanism for moving said blanket cylinder between a position in which said blanket mounted peripherally of said blanket cylinder contacts said printing plate mounted peripherally of said plate cylinder, and a position in which said blanket mounted peripherally of said blanket cylinder is separated from said printing plate mounted peripherally of the plate cylinder; and a printing pressure applying mechanism for moving said blanket cylinder between a position in which said blanket mounted peripherally of said blanket cylinder contacts a surface of said impression cylinder, and a position in which the blanket mounted peripherally of said blanket cylinder is separated from said surface of said impression cylinder; wherein said blanket cylinder gear moving mechanism is arranged to move said blanket cylinder between said printing position and said platemaking position by increasing a stroke of movement of said blanket cylinder by said plate pressing mechanism.
- 5. A printing apparatus as defined in claim 3, further comprising:a plate pressing mechanism for moving said blanket cylinder between a position in which said blanket mounted peripherally of said blanket cylinder contacts said printing plate mounted peripherally of said plate cylinder, and a position in which said blanket mounted peripherally of said blanket cylinder is separated from said printing plate mounted peripherally of the plate cylinder; and a printing pressure applying mechanism for moving said blanket cylinder between a position in which said blanket mounted peripherally of said blanket cylinder contacts a surface of said impression cylinder, and a position in which the blanket mounted peripherally of said blanket cylinder is separated from said surface of said impression cylinder; wherein said blanket cylinder gear moving mechanism is arranged to move said blanket cylinder between said printing position and said platemaking position by swinging, about an axis of rotation of said impression cylinder, of swing arms supporting said blanket cylinder, said plate pressing mechanism and said printing pressure applying mechanism.
- 6. A printing apparatus as defined in claim 3, further comprising:a plate pressing mechanism for moving said blanket cylinder between a position in which said blanket mounted peripherally of said blanket cylinder contacts said printing plate mounted peripherally of said plate cylinder, and a position in which said blanket mounted peripherally of said blanket cylinder is separated from said printing plate mounted peripherally of the plate cylinder; and a printing pressure applying mechanism for moving said blanket cylinder between a position in which said blanket mounted peripherally of said blanket cylinder contacts a surface of said impression cylinder, and a position in which the blanket mounted peripherally of said blanket cylinder is separated from said surface of said impression cylinder; wherein said blanket cylinder gear moving mechanism is arranged to move said blanket cylinder between said printing position and said platemaking position by rotation, about a position different from an axis of rotation of said blanket cylinder, of eccentric flanges supporting said blanket cylinder, said plate pressing mechanism and said printing pressure applying mechanism.
- 7. A printing apparatus as defined in claim 3, wherein said second motor is connected to said plate cylinder gear through a clutch, said plate cylinder having a rotary encoder for detecting rotational positions thereof at platemaking time.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2002-182724 |
Jun 2002 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (11)
Number |
Date |
Country |
0 867 279 |
Sep 1998 |
EP |
2 293 794 |
Apr 1996 |
GB |
8-118591 |
May 1996 |
JP |
10-272756 |
Oct 1998 |
JP |
11-058671 |
Mar 1999 |
JP |
10-323963 |
Dec 1999 |
JP |
2000-280439 |
Oct 2000 |
JP |
2001-30459 |
Feb 2001 |
JP |
2001-030461 |
Feb 2001 |
JP |
2001-096712 |
Apr 2001 |
JP |
2001-113669 |
Apr 2001 |
JP |