This application claims the benefit of Japanese Patent Application No. 2021-155102, filed on Sep. 24, 2021, the entire disclosure of which is incorporated by reference herein.
The present disclosure relates to a printing device and a printing method.
Printing devices that create a label by printing a letter, a figure, and/or the like on a strip-shaped printing medium are known.
For example, a printing device described in Unexamined Japanese Patent Application Publication No. 2003-291385 presses a thermal recording paper against a thermal head by means of a platen roller that presses the thermal head against the thermal recording paper and drives the thermal head to print. This printing device uses different springs in each case when the platen roller is pressed against the thermal head and when the platen roller is spaced apart from the thermal head.
A printing device according to the present disclosure comprises:
A more complete understanding of this application can be obtained when the following detailed description is considered in conjunction with the following drawings, in which:
The following is a detailed description of the printing device according to the embodiment of the present disclosure with reference to the drawings. In the following description, an X axis is a direction in which the printing tape is discharged, a Y axis is a direction of the rotation axis of a cam described later, and a Z axis is a direction of the rotation axis of the platen roller, as indicated by the arrows in each figure. In
The printing device 100 according to the embodiment of the present disclosure is, for example, a tape printer (a label printer) with the exterior as illustrated in
The printing device 100 prints on the printing tape PT using a tape cartridge 200 that houses the printing tape PT to be printed and an ink ribbon IR (a tape-type recording medium TM) as illustrated in
Configuration of the Printing Device
The printing device 100, as illustrated in
The keyboard 101 accepts a key input from a user. The keyboard 101 includes a pattern input key for inputting pattern data, a print key for instructing to start to print, a cursor key for moving a cursor on a display screen of the display 102, and various function keys for setting a print mode and performing various setting processing.
The display 102 functions as the main display screen of the printing device 100 and displays an image related to input data, a selection menu for various settings, a message related to various processing, and/or the like. The display 102 is configured by, for example, a liquid crystal display panel. Note that the keyboard 101 and the display 102 may be configured as a combination of input and display functions, such as a touch panel with touch switch functionality.
The open/close lid 103 is a cover that covers a label creator 110 formed inside the printing device 100 and loaded with a tape cartridge 200 for creating a label printed with a print pattern.
As illustrated in
As illustrated in
The mount 111 is mounted with the cam shaft mount 112, the arm mount 113, the cartridge receptacle 130, a motor 117 that rotates the cam 124 described later, a gear (not illustrated) that rotates a platen roller 122 described later, and the like. As illustrated in
The tape printing mechanism 120 comprises: a thermal head (a print head) 121 with a plurality of heat-generating elements arranged in a line to heat the ink ribbon IR; a platen roller (a conveyer) 122 which is arranged at a position facing the thermal head 121 and conveys a tape-type recording medium TM (the printing tape PT (illustrated by a bold line in
The thermal head 121 is configured so that a plurality of heat-generating elements is arranged in alignment in the direction orthogonal to the longitudinal direction (discharge direction) of the tape-type recording medium TM (Z-axis direction). When the tape cartridge 200 is loaded into the label creator 110, the controller 104 causes the platen roller 122 to be pressed toward the thermal head 121 at a predetermined pressing force, so that the thermal head 121 contacts the surface (the print surface) of the printing tape PT via the ink ribbon IR as illustrated in
The platen roller 122 sends the tape-type recording medium TM toward the direction (the +X direction; the discharge direction) of the tape discharge port 140 and presses the tape-type recording medium TM toward the thermal head 121 at an appropriate pressing force during printing and alignment. The main body 1221 of the platen roller 122 illustrated in
The arm 123 as a supporter supporting the thermal head 121 includes: a main body 1231 with an inverted T-shaped member protruding in the +Y direction from a substantially U-shaped member when viewed from the X-axis direction as illustrated in
The springs 125 constantly press the platen roller pressing member 1237 substantially toward the Y-axis direction (toward the thermal head 121 direction), and the platen roller pressing member 1237 presses the platen roller 122 substantially toward the Y-axis direction when the roller insertion holes 1232 press the insertion shaft 1222 substantially toward the Y-axis direction. At this time, the insertion shaft 1222 is constantly pressed substantially toward the Y-axis direction (toward the direction of the thermal head 121) within the oval-shaped roller insertion hole 1232 with a major axis extending substantially in the Y-axis direction. Since the two springs 125 press portions of the insertion shaft 1222 closer to the respective springs 125, the springs 125 can press the platen roller 122 at a uniform pressing force.
The arm 123, configured as described above, can rotate (swing) about the arm rotation shaft 1234 as the rotation axis by a predetermined angle in the P1 direction and in the reverse direction P2 opposite to the P1 direction. The rotation angle of the arm 123 in the P1 direction is maximum when the engagement 1235 is engaged with the horizontal portion 1247, described later, of the pressing releaser 1242. At this time, the platen roller 122 accommodated in the platen roller pressing member 1237 is separated from the thermal head 121 by a maximum distance. The rotation angle of the arm 123 in the reverse direction P2 is maximum when the pressing receiver 1236 is pressed by the presser 1243. At this time, the platen roller 122 is pressed against the thermal head 121 at a standard pressing force.
As illustrated in
The cam 124 further comprises an inclined portion (a second inclined portion) 1248 with a slanting surface that inclines in the cam shaft 1244 direction while protruding in the circumferential direction of the main body 1241 so as to connect one end of the horizontal portion 1247 to the −v direction end surface (the light presser 1245) on the light presser 1245 side of the main body 1241; and a cam posture retention member 1249 with a similar structure to the horizontal portion 1247. The inclined portion 1248 presses the pressing receiver 1236 with the −v side surface of the slanting surface. The inclined portion 1248 may also comprise a second cam surface together with the presser 1243. The cam posture retention member 1249 has a surface perpendicular to the cam shaft 1244 and protruding in the circumferential direction from near the center of the v-axis direction of the main body 1241.
Note that the inclined surface of the inclined portion 1246 and the inclined surface of the inclined portion 1248 are formed in approximately plane symmetry with respect to the vw plane passing through the center of the cam shaft 1244 and the center of the horizontal portion 1247. The cam shaft 1244 is rotatably attached to the cam shaft mount 112 at the shaft end opposite to the presser 1243 side.
When the cam 124 rotates in an R1 direction (
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Also, as illustrated in
When tape cartridge 200 is loaded in the label creator 110, the engagement receivers 205 of the cartridge case 201 are engaged with some or all of the recording width detection switches that are disposed on the cartridge receptacle 130 of the label creator 110. The recording width detection switches engaged with the engagement receivers 205 are pressed down. The controller 104 of the printing device 100 determines the type of the tape cartridge 200 by a combination of the recording width detection switches that have been switched on.
The controller 104 is configured by a processing device such as a processor. By operating in accordance with a program stored in a read only memory (ROM), which is not illustrated, the controller 104 creates print data, executes printing of a print pattern, controls the cam rotation angle, the full-cut mechanism, the half-cut mechanism, and/or the like.
Operation of Printing Device
First, when a user turns on the printing device 100, the controller 104 is activated. Upon activation, the controller 104 drives the motor 117 to rotate the cam 124 counterclockwise (the R1 direction) about the cam axis 1244 (rotate the cam 124 counterclockwise when the printing device 100 is viewed planarly), and the engagement 1235 of the arm 123 is engaged with the inclined portion 1246 of the pressing releaser 1242 of the cam 124. Thereafter, the engagement 1235 remains engaged while moving along the slope of the inclined portion 1246, and the arm 123 rotates about the arm rotation shaft 1234 as the rotation axis counterclockwise (in the P1 direction of
After setting the tape cartridge 200, the controller 104 rotates the cam 124 counterclockwise (the R1 direction) again; the pressing receiver 1236 is pressed by the −v-direction surface of the inclined portion 1248 with the amount of pressing increasing as the amount of rotation increases, while the engagement state is maintained as the engagement unit 1235 moves along the slope of the inclined portion 1248; then, the arm 123 in turn rotates clockwise about the arm rotation shaft 1234 as the rotation axis. Thereafter, as illustrated in
The printing device 100 then detects the type of tape cartridge 200 to identify the recording width, color, and/or the like of the printing tape PT housed in the tape cartridge 200 and cuts the margins of the +X-direction end of the printing tape PT by the full-cut mechanism or the half-cut mechanism depending on the setting. The user inputs the information of print data, and the controller creates print data that conforms to the recording width of the printing tape PT whereby the print pattern becomes printable.
When printing execution is instructed by operation of the keyboard 101, the controller 104 causes the printing tape PT and the ink ribbon IR to be rolled out respectively from the tape core 202 and the ribbon supply core 203 of the tape cartridge 200. These printing tape PT and ink ribbon IR and conveyed in a superimposed state and sandwiched between the platen roller 122 and the thermal head 121.
Thereafter, the printing device 100 prints on the printing tape PT while maintaining the standard pressing force and halting the rotation of the cam 124. The heat-generating elements of the thermal head 121 are driven exothermally based on the print data, and the ink on the ink ribbon IR is printed as a print pattern on the printing tape PT.
When printing ends, the full-cut mechanism or half-cut mechanism is activated to cut the printing tape PT in the width direction and create a single piece of tape-type label.
Thereafter, the printing device 100 adjusts the printing position of the printing tape PT in preparation for the next printing. Specifically, the controller of the printing device 100 rotates the cam 124 by a predetermined angle in the P direction to reach the state illustrated in
As described above, the printing device 100 can separate the arm 123 from the thermal head 121 by rotating the cam 124 and engaging the pressing releaser 1242 with the engagement 1235 and can press the platen roller 122 toward the thermal head 121 by means of the inclined portion 1248, the presser 1243, the light presser 1245, and the springs 125. In other words, unlike a conventional printing device that uses different springs for pressing the platen roller against the thermal head and for separating the platen roller from the thermal head, the printing device 100 of the present embodiment uses only the spring for pressing the platen roller 122 in a direction toward the thermal head 121. Therefore, since the printing device 100 can keep the spring tolerance small compared to the conventional printing device, pressing of the platen roller 122 against the printing tape PT (and the thermal head 121) and separating of the platen roller 122 from the thermal head 121 can be performed more preferably. Further, by rotating the cam 124, the printing device 100 can change the pressing force as necessary by pressing either the presser 1243 against the pressing receiver 1236 or the light presser 1245 against the pressing receiver 1236. In this way, the printing device 100 can obtain an appropriate pressing force with high accuracy, thereby improving the printing quality. Further, the printing device 100 has a structure in which the arm 123 accommodates the springs 125 and the platen roller 122 that contributes to saving space.
Modification Examples
Although, in the above embodiment, the printing device 100 comprises the keyboard 101 and the display 102, the printing device 100 may be a printing device without a keyboard and wiredly or wirelessly connected to a personal computer, a tablet, a smartphone, and/or the like, or the printing device 100 may be a printing device without a keyboard or display.
Although a tape-type recording medium TM including an ink ribbon IR and a printing tape PT was used in the above embodiment, a thermal recording medium or the like that does not use an ink ribbon may be used.
Although, in the above embodiment, the printing device 100 comprises the arm mount 113 and the thermal head fixer 1211 as separate members, the printing device 100 may use, as illustrated in
In the above embodiment, the printing device 100 has a configuration in which the presser 1243, the light presser 1245, and the inclined portion 1248 of the cam 124 press the arm 123. However, one or two of the presser 1243, the light presser 1245, and the inclined portion 1248 may be formed in the cam 124, or the cam may have four or more parts that press the arm 123 with different pressing forces.
Although, in the above embodiment, the springs 125 press the platen roller 122 toward the thermal head 121, the printing device 100 may have a configuration in which only the cam may be used to space the platen roller 122 apart from the thermal head 121 or press the platen roller 122 toward the thermal head 121 without using the springs.
Although, in the above embodiment, the printing device 100 uses two springs 125 to press the platen roller 122 toward the thermal head 121, the printing device may use three or more or one spring, or the printing device may use rubber or other elastic members instead of springs.
In the above embodiment, the printing device 100 separates the platen roller 122 from the thermal head 121 by engaging the pressing releaser 1242 with the engagement 1235 in such a way that the engagement unit 1235 is placed on the +Y direction of the pressing releaser 1242. However, for example, the platen roller 122 may be separated from the thermal head 121 by attracting a metal engagement to a magnetic protrusion.
In the above embodiment, in the printing device 100, the cam 124 rotates in conjunction with the full-cut mechanism or half-cut mechanism. However, the cam 124 may rotate independently of the full-cut mechanism or half-cut mechanism, or the cam 124 may rotate in conjunction with the winding-up of the ink ribbon IR or other operations. Instead of being driven by the motor, the cam may rotate by open and close operations of the open/close lid 103, insertion and removal of the tape cartridge 200, or a manual operation.
Further, although, in the above embodiment, the printing device 100 rotates the cam 124 about the Y axis, the cam may rotate, for example, in the same direction as the platen roller 122 (about the Z axis).
In the above embodiment, the printing device 100 comprises the arm 123 that houses the platen roller pressing member 1237 and the springs 125, but the printing device 100 may comprise a supporter that does not use elastic members such as springs or a platen roller pressing member.
In the above embodiment, the printing device 100 comprises the thermal head 121, but the printing device 100 may use a non-thermal type print head such as an inkjet-type print head to print on a non-thermal type paper tape or the like that does not require an ink ribbon.
In the above embodiment, the printing device 100 uses the cam 124 to separate the platen roller 122 away from the thermal head 121 or press the platen roller 122 toward the thermal head 121 when the tape is conveyed toward the tape discharge port 140, but these operations may be performed when the tape is conveyed in a direction opposite to the tape discharge port 140.
The foregoing describes some example embodiments for explanatory purposes. Although the foregoing discussion has presented specific embodiments, persons skilled in the art will recognize that changes may be made in form and detail without departing from the broader spirit and scope of the invention. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense. This detailed description, therefore, is not to be taken in a limiting sense, and the scope of the invention is defined only by the included claims, along with the full range of equivalents to which such claims are entitled
Number | Date | Country | Kind |
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2021-155102 | Sep 2021 | JP | national |
Number | Name | Date | Kind |
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6788326 | Sasaki | Sep 2004 | B2 |
20060198680 | Yamamoto | Sep 2006 | A1 |
20190263150 | Iijima | Aug 2019 | A1 |
Number | Date | Country |
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2003291385 | Oct 2003 | JP |
2013022892 | Feb 2013 | JP |
2018108679 | Jul 2018 | JP |
Entry |
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Japanese Office Action (and an English language translation thereof) dated Jun. 13, 2023, issued in counterpart Japanese Application No. 2021-155102. |
Number | Date | Country | |
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20230115479 A1 | Apr 2023 | US |