Priority is claimed under 35 U.S.C §115 to Japanese Application No. 2010-220112 filed on Sep. 30, 2010 which is hereby incorporated by reference in its entirety.
1. Technical Field
The present invention relates to a printing device, and more particularly, to a printing device in which a printing head is relatively scanned in a main scanning direction and a sub-scanning direction with respect to a printing medium to perform printing.
2. Related Art
Hitherto, a printing method is known in which a light shield ink is used to perform printing in order to raise visibility of a printing image by suppressing a translucency and a light diffusion property of a printing image area when printing is performed on a printing medium having the translucency and the light diffusion. As a technique relating to a printing device which performs printing using the light shield ink, for example, JP-A-2010-05878 is known.
The printing device based on the technique described above has a printing head provided with three nozzle rows ejecting an ink in a sub-scanning direction. Improvement in the technique is demanded in order to further reduce the size of the printing.
An advantage of some aspects of the invention is to reduce the size of a printing head of a printing device capable of ejecting a light shield ink.
The invention may take the following aspects or applications to solve at least a part of the problem.
Application 1
According to a first aspect of the invention, there is provided a printing device in which a printing head is relatively scanned in a main scanning direction or a sub-scanning direction with respect to a printing medium to perform printing, wherein the printing head includes a color ink nozzle row in which a plurality of nozzles ejecting a color ink are arranged in the sub-scanning direction, a first light shield ink nozzle row in which a plurality of nozzles ejecting a light shield ink are arranged in the sub-scanning direction, and a second light shield ink nozzle row in which a plurality of nozzles ejecting a light shield ink are arranged in the sub-scanning direction, which is different from the first light shield ink nozzle row, wherein the first light shield ink nozzle row is provided at a position overlapping with the color ink nozzle row in the main scanning direction, and wherein the second light shield ink nozzle row is provided at a position which does not overlap with the color ink nozzle row in the main scanning direction.
According to the printing device of the aspect of the invention, in the printing head, the first light shield ink nozzle row of two light shield nozzle ink rows formed of the nozzles ejecting the light shield ink is provided at the position overlapping with the color ink nozzle row in the main scanning direction, and thus it is possible to reduce the structural size of the printing head as compared with a printing device provided with a printing head having a structure provided with light shield ink nozzle rows at two parts between which the color ink nozzle row is interposed therebetween in the sub-scanning direction.
Application 2
In the printing device according to Application 1, the printing device performs printing based on any one of a first printing mode and a second printing mode, the printing based on the first printing mode is printing based on the ejection of the color ink using the nozzles included in the color ink nozzle row and ejection of the light shield ink using the nozzles included in the second light shield ink nozzle row, and the printing based on the second printing mode is printing based on the ejection of the color ink employing a first nozzle group formed of a predetermined number of nozzles included in the color ink nozzle row and ejection of the light shield ink employing a second nozzle group formed of a predetermined number of nozzles provided at a position which does not overlap with the first nozzle group in the main scanning direction in the nozzles included in the first light shield ink nozzle row and on the side farther away from the second light shield ink nozzle row than the first nozzle group in the sub-scanning direction.
According to the printing device of the aspect of the invention, it is possible to perform the printing on the basis of two kinds of printing modes of the first printing mode and the second printing mode.
Application 3
In the printing device according to Application 2, it is preferable that the second light shield ink nozzle row is provided on the front side of the proceeding direction of the printing head relative to the printing medium in the sub-scanning direction as compared with the first light shield ink nozzle row.
According to the printing device of the aspect of the invention, as the first printing mode, the light shield ink is applied in a predetermined printing area by the second light shield ink nozzle row, and then the color ink can be applied in the same area by the color ink nozzle row. In addition, as the second printing mode, the color ink is applied in a predetermined printing area by the first nozzle group, and then the light shield ink can be applied in the same area by the second nozzle group.
Application 4
In the printing device according to Application 3, it is preferable that, in the printing based on the first printing mode, the light shield ink is ejected from the nozzles included in the second light shield ink row onto the printing medium to form a light shield ink layer, and then the color ink is ejected from the nozzles included in the color ink nozzle row onto the printing medium to laminate and form a color ink layer on the light shield ink layer, and in the printing based on the second printing mode, the color ink is ejected from the nozzles of the first nozzle group onto the printing medium to form a color ink layer, and then the light shield ink is ejected from the nozzles of the second nozzle group onto the printing medium to laminate and form a light shield ink layer on the color ink layer.
According to the printing device of the aspect of the invention, when the printing medium has a translucency or a light diffusion property, the printing is performed on the basis of the first printing mode to view a printing image from a printing face, thereby suppressing the translucency or the light diffusion property of the printing image itself. In addition, when the printing medium has the translucency, the printing is performed on the basis of the second printing mode to view a printing image from the opposite side to the printing face, thereby suppressing the translucency of the printing image itself.
Application 5
In the printing device according to Application 2, it is preferable that the second light shield ink nozzle row is provided on the rear side of the proceeding direction of the printing head relative to the printing medium in the sub-scanning direction as compared with the first light shield ink nozzle row.
According to the printing device of the aspect of the invention, as the first printing mode, the color ink is applied in a predetermined printing area by the color ink nozzle row, and then the light shield ink can be applied in the same area by the light shield ink nozzle row. In addition, as the second printing mode, the light shield ink is applied in a predetermined printing area by the second nozzle group, and then the color ink can be applied in the same area by the first nozzle group.
Application 6
In the printing device according to Application 5, it is preferable that in the printing based on the first printing mode, the color ink is ejected from the nozzles included in the color ink nozzle row onto the printing medium to form a color ink layer, and then the light shield ink is ejected from the nozzles included in the second light shield ink nozzle row onto the printing medium to laminate and form a light shield ink layer on the color ink layer, and in the printing based on the second printing mode, the light shield ink is ejected from the nozzles of the second nozzle group onto the printing medium to form a light shield ink layer, and then the color ink is ejected from the nozzles of the first nozzle group onto the printing medium to laminate and form a color ink layer on the light shield ink layer.
According to the printing device of the aspect of the invention, when the printing medium has a translucency, the printing is performed on the basis of the first printing mode to view a printing image from the opposite side to the printing face, thereby suppressing the translucency of the printing image itself. In addition, when the printing medium has the translucency or a light diffusion property, the printing is performed on the basis of the second printing mode to view a printing image from the printing face, thereby suppressing the translucency or the light diffusion property of the printing image itself.
Application 7
In the printing device according to any one of Applications 1 to 6, it is preferable that the light shield ink be a white ink.
According to the printing device of the aspect of the invention, since the white ink is used as the light shield ink, it is possible to secure brightness of the printing image.
Application 8
In the printing device according to any one of Applications 1 to 6, it is preferable that the light shield ink be a metallic ink having metallic luster.
According to the printing device of the aspect of the invention, since the metallic ink is used as the light shield ink, it is possible to give the printing image texture having a metal luster.
Application 9
In the printing device according to any one of Applications 1 to 8, it is preferable that the printing medium be a printing medium having a translucency.
According to the printing device of the aspect of the invention, since it is possible to perform printing on the printing medium having the translucency, it is possible to perform the printing when the printing image is viewed from the printing face and the printing when the printing image is viewed from the opposite side to the printing face.
Application 10
In the printing device according to any one of Applications 1 to 8, it is preferable that the printing medium be a non-translucent printing medium.
According to the printing device, it is possible to perform printing on the non-translucent printing medium. In addition, it is possible to perform printing on the printing medium having the light diffusion property, as the non-translucent printing medium.
Application 11
The printing device according to any one of Applications 2 to 10 may further have a third printing mode, wherein the printing based on the third printing mode is printing based on the ejection of the color ink and the light shield ink using the nozzles of each nozzle row which is not used in the second printing mode in the nozzles included in the color ink nozzle row and the first light shield ink nozzle row, and the printing device is capable of performing the printing based on any one of the first printing mode, the second printing mode, and the third printing mode.
According to the printing device of the aspect of the invention, it is possible to suppress a bias in the use frequency of the nozzles.
Application 12
According to another aspect of the invention, there is provided a printing device in which a printing head is relatively scanned in a main scanning direction or a sub-scanning direction with respect to a printing medium to perform printing, wherein the printing head includes a color ink nozzle row in which a plurality of nozzles ejecting a color ink are arranged in the sub-scanning direction, and a light shield ink nozzle row in which a plurality of nozzles ejecting a light shield ink are arranged in the sub-scanning direction, and wherein the light shield ink nozzle row is provided with the nozzles provided at a position overlapping with the color ink nozzle row in the main scanning direction and the nozzles provided at a position which does not overlap with the color ink nozzle row in the main scanning direction.
According to the printing device of the aspect of the invention, since the light shield ink nozzle row is provided with the nozzles provided at the position overlapping with the color ink nozzle row in the main scanning direction, it is possible to reduce the size of the printing head as compared with the printing head formed of the light shield ink nozzle row and the color ink nozzle row provided with only nozzles provided at the position which does not overlap with the color ink nozzle row in the main scanning direction.
In addition, the invention may be realized by various aspects. For example, the invention may be realized by aspects such as a printing device, a printing head, a printing system, a method of producing a printing device, a method of producing a printing head, a printing method using the printing device and the printing head, and the like.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Embodiments of the invention will be described on the basis of examples.
The printer 200 of the example performs printing using a cyan ink (C), a magenta ink (M), a yellow ink (Y), and a black ink (K). The printer 200 is provided with a white ink (W) as a light shield ink to perform printing. The light shield ink is an ink having a translucency, and is an ink used to suppress the translucency of a printing image formed on a printing medium when the printing medium has the translucency. When the printing medium is not translucent, for example, has a light diffusion property, the light shield ink is an ink used to suppress the light diffusion property of the printing image formed on the printing medium. In addition, as the non-translucent printing medium, when a background color is a color such as red, blue, and black, or when a background color of the printing medium is white but has a special texture such as pearl white, the light shield ink is an ink used to suppress an influence caused by the background color of the printing medium itself or the texture with respect to the printing image formed on the printing medium. That is, the light shield ink is an ink applied to the printing medium to prevent the printing image formed by the color ink from being affected by the background color (including translucency, light diffusion property, and texture) of the printing medium.
In the example, although the white ink (W) is employed as the light shield ink, another color ink having the translucency may be used. For example, a color ink having the translucency, a metallic ink having metallic luster, a white ink having pearl luster, and the like may be used. In addition, a semi-translucent color ink having a light shield property may be used. In the specification, a “color ink” is used as meaning also including a black ink, but the printer 200 may have a configuration which does not include the black ink as the color ink. In this case, the black may be represented as so-called composite black using cyan, magenta, and yellow.
In the printer 200, a configuration of the computer 100 provided with printing data and supplying the printing data will be described. A predetermined operating system is installed in the computer 100, and an application program 20 is operated under the operating system. A video driver 22 and a printer driver 24 are mounted on the operating system. For example, image data ORG is input from a digital camera 120 by the application program 20. Then, the application program 20 displays an image represented by the image data ORG on a display 121 through the video driver 22. The application program 20 outputs the image data ORG to the printer 200 through the printer driver 24.
In the example, the image data ORG input from the digital camera 120 is data formed of three color components of red (R), green (G), and blue (B). The application program 20 sets areas (hereinafter, referred to as “color forming area”) formed of the color components of R, G, and B with respect to an arbitrary area in the image data ORG.
The application program 20 adds data of the white ink (W) to the image data ORG input from the digital camera 120. In the example, the application program 20 applies the light shield white ink to the whole printable area in the printing medium. Hereinafter, the area where the white ink is applied is referred to as “white area”. That is, in the white area, there is an area overlapping with the color forming area. The color forming area necessarily overlaps with the white area. In the example, the white area is the whole printable area of the printing medium, but the color forming area and the white area may be the same area.
The printer driver 24 receives the image data ORG from the application program 20, and converts the image data ORG into data which can be output to the printer 200. The printer driver 24 is provided with a color conversion module 42 that performs color conversion, a color conversion table LUT1 with reference to which the color conversion module 42 performs the color conversion, a halftone module 44 that performs multi-valuation of the image data after the color conversion, a printing control module 45 that converts the data after the multi-valuation into dot data of each color ink, and a printing mode setting unit 49 that performs setting for the printing control module 45. The printing control module 45 is provided therein with a white dot forming module 46 and a color dot forming module 48.
The color conversion module 42 receives the image data ORG from the application program 20, and converts RGB components into color components (cyan (C), magenta (M), yellow (Y), and black (K)) which can be represented by printer 200 in the color forming area of the image data ORG with reference to the color conversion table LUT1 prepared in advance on the basis of component data (hereinafter, also referred to as RGB components) of R, G, and B included in the image data ORG.
The halftone module 44 performs a halftone process of representing gradation of the image data converted in color by the color conversion module 42 by distribution of dots. In the example, the known structural dither method is used as the halftone process. In addition to the structural dither method, an error diffusion method, a concentration pattern method, and the other halftone technique may be used as the halftone process.
The printing control module 45 converts the formation of the ink dots into a signal instructed to the printer 200 using the data subjected to the halftone process. The color dot forming module 48 performs the dot formation based on the color ink with each color on the image subjected to the halftone process, that is, the image in the color forming area. The white dot forming module 46 forms white dots in the white area. A dot recording ratio of the white dots in the white area is set in advance as a fixed value in the white color dot forming module 46, and the white dots are formed on the fixed value.
Before starting a printing process, the printing mode setting unit 49 receives an instruction that any printing mode of the first to third printing modes may be executed from a user, and sets the printing mode on the basis of the received instruction. Herein, the printing mode will be described.
Next, a specific configuration of the computer 100 as the printing control device will be described.
The computer 100 is connected to a disk controller 109 for reading data such as a flexible disk 124, a compact disk 126, and the like, a peripheral device interface 108 for transmitting and receiving data to and from peripheral devices, and a video interface 112 for driving a display 121. The peripheral device interface 108 is connected to the printer 200 and a hard disk 123. When the digital camera 120 and a color scanner 122 are connected to the peripheral device interface 108, an image process may be performed on an image captured by the digital camera 120 and the color scanner 122. When a network interface card 110 is mounted, data stored in a storage device 310 connected to a communication line may be acquired by connecting the computer 100 to the communication line 300. When the computer 100 acquires the image data to be printed, the computer 100 controls the printer 200 by the operation of the printer driver 24 described above to perform printing of the image data.
Next, a configuration of the printer 200 will be described.
The mechanism reciprocating the carriage 240 in the axial direction of the platen 236 includes a sliding shaft 233 which is provided in parallel to the shaft of the platen 236 and slidably holds the carriage 240, a pulley 232 for suspending an endless driving belt 231 to between the carriage motor 230 and the pulley 232, and a position detecting sensor 234 detecting an original position of the carriage 240.
The carriage 240 is provided with a color ink cartridge 241 containing each of a cyan ink (C), a magenta ink (M), a yellow ink (Y), and a black ink (K). The carriage 240 is provided with a white ink cartridge 242 containing a white ink (W). The printing head 250 provided at the lower portion of the carriage 240 is provided with total 5 kinds of ink ejecting heads 244 to 249 corresponding to the colors, that is, six ink ejecting heads (the number of ink ejecting heads of the white ink is two). When the ink cartridges 241 and 242 are mounted from the upside on the carriage 240, the ink can be supplied from the cartridges to the ink ejecting heads 244 to 249. Hereinafter, the printing head 250 will be described.
The printing head 250 is provided with two ink ejecting head 248 and ink ejecting head 249 for the white ink (W). In the ink ejecting heads 248 and 249, ten nozzles are arranged in the sub-scanning direction, and white ink droplets are ejected from the nozzles. As shown in
The ink ejecting head 249 is provided at a position (non-adjacent position in the example) which does not overlap with the color ink ejecting heads 244 to 247 in the main scanning direction and on the front side of the proceeding direction in the sub-scanning direction from the ink ejecting head 248. In
As for the color ink, the printing is performed using all the nozzles (ten nozzles in the example) of each of the ink ejecting heads 244 to 247. The nozzle group of the color ink used in the first and third printing modes is represented as a nozzle group G1 in
The printing head 250 is scanned using the nozzles as described above to perform the printing, the white ink is thereby applied to the printing medium P for the first time, and then the color ink is applied. As described above, the printing is performed in the first and third printing modes. In addition, in the first and third printing modes of the example, the printing is performed using all the nozzles of the ink ejecting heads 244 to 247 and 249, but the printing may be performed using an arbitrary number of nozzles equal to or more than one, of the nozzles of each ink ejecting head.
As for the color ink, a half number (five nozzles from the leading in the example) of the nozzles of the ink ejecting heads 244 to 247 from the front side of the proceeding direction in the sub-scanning direction are used. The nozzle group of the color ink used in the second printing mode is shown as a nozzle group G3 in
The printing head 250 is scanned using the nozzles as described above to perform the printing, the color ink is thereby applied to the printing medium P for the first time, and then the white ink is applied. As described above, it is possible to perform the printing in the second printing mode. In the second printing mode of the example, the printing is performed using the half number of nozzles of the ink ejecting heads 244 to 247 from the front side of the proceeding direction in the sub-scanning direction and the half number of nozzles of the ink ejecting head 248 from the rear side of the proceeding direction in the sub-scanning direction, but the printing may be performed using arbitrary nozzles from the nozzles positioned on the further front side than the nozzles on the last nozzle in the sub-scanning direction on the nozzles of the ink ejecting heads 244 to 247 as a nozzle group G3 and using a predetermined number of nozzles positioned on the rear side in the sub-scanning direction from the nozzle group G3 in the nozzles of the ink ejecting head 248 as a nozzle group G4.
A piezoelectric element is used for ejection of ink from the nozzles shown in
The control of the printing head 250 described above is performed by the control circuit 260 of the printer 200 shown in
It is described that the printer 200 of the example is a so-called ink jet printer forming ink dots by ejecting ink droplets toward the printing medium P, but may be a printer applying ink to the printing medium using the other method. For example, a printer applying ink by attaching toner powder of colors to a printing medium using electrostatics instead of ejecting ink droplets, a thermal transfer printer, or a sublimation printer may be embodied.
Next, the printing process performed by the printing system 10 will be described. Before starting the printing process, a user performs printing setting, using a printing setting screen displayed on the display 121 (
When the halftone process is ended, the computer 100 controls the printer 200 using the printing control module 45 to start printing (Step S108). When the printing is started, the printer 200 performs a process of forming dots of each ink (Step S110). The process of forming the dots of each ink is performed as follows throughout the whole range where the image is formed on the printing medium P.
First and Third Printing Modes
In the first printing mode and the third printing mode, the dot recording ratios of the white ink applied to the printing medium and the white area are different from each other as described above. The other content of the printing process is the same. Any side is a printing mode to view the printing image from the printing face. In the printing process based on the first printing mode, the printing medium is translucent. In the printing process based on the third printing mode, the printing medium is not translucent. When the first or third printing mode is set at the time of starting the printing process by the printing mode setting unit 49, the dots of each ink are formed as follows.
When the first or third printing mode is designated, the control circuit 260 controls the ink ejecting heads 244 to 247 and 249 according to the reciprocating movement of the carriage to perform ejection of the inks. Considering one raster, (1) the white ink ejected from the nozzle group G2 (
Second Printing Mode
The second printing mode is a printing mode for viewing the printing image from the opposite side to the printing face. In the printing process based on the second printing mode, the printing medium has a translucency. When the second printing mode is set at the time of starting the printing process by the printing mode setting unit 49, the dots of each ink are formed as follows.
When the second printing mode is designated, the control circuit 260 controls the ink ejecting heads 244 to 247 and 248 according to the reciprocating movement of the carriage to perform ejection of the inks. Considering one raster, (1) the color ink ejected from the nozzle group G3 (
As described above, the printing head 250 of the printing system 10 in the example is provided with the ink ejecting head 248 provided at the position (the adjacent position in the example) overlapping with the color ink ejecting heads 244 to 247 in the main scanning direction, and the ink ejecting head 249 provided at the position which does not overlap with the color ink ejecting heads 244 to 247 in the main scanning direction. Accordingly, it is possible to reduce the structural size as compared with the printing head of the structure provided with the ink ejecting heads which eject the light shield ink at two parts between which the ink ejecting head ejecting the color ink is interposed in the sub-scanning direction.
The printing system 10 in the example performs printing using the nozzle group G1 and the nozzle group G2 in the first and third printing mode to form the white ink layer and then to form the color ink layer. When such printing is performed, the printing is performed using all the nozzles (respectively ten nozzles in the example) of the used ink ejecting heads 244 to 247 and 249. Meanwhile, in the second printing mode to form the color ink layer and then to form the white ink layer, the printing system 10 performs the printing using the nozzle group G3 and the nozzle group G4. When such printing is performed, the printing is performed using a half number (respectively five nozzles in the example) of the nozzles of the ink ejecting heads 244 to 247 and 248. Accordingly, in the first and third printing modes, it is possible to perform the printing at the higher speed than that of the second printing mode. This is effective when the use frequency by the user in the first and third printing modes is higher than that of the second printing mode. That is, since it is possible to keep the size of the printing head 250 small while securing the high speed process of printing in the printing mode with the high use frequency, it is possible to reduce costs.
When the use frequency by the user in the second printing mode is higher than that of the first and third printing modes, a configuration of a printing head described in
As correspondence between the example and Claims, the ink ejecting heads 244 to 247 correspond to the color ink nozzle rows described in Claims, the ink ejecting head 248 corresponds to the first light shield ink nozzle row described in Claims, and the ink ejecting head 249 corresponds to the second light shield ink nozzle row described in Claims. The printing (see
The invention is not limited to the examples or the embodiments described above, and may be variously embodied within the scope without deviating from the concept, and for example, the following modification may be employed.
In the example described above, the configuration described in
In addition, a configuration of a printing head shown in
The printing head shown in
The printing head shown in
In the example described above, the printing system 10 performs the printing in the first to third printing modes. However, a printing system in Modified Example 2 further has a printing mode of printing in which the white ink is not used to form the white ink layer but the white ink is ejected at the same time as ejecting the color ink to form one ink layer with the color ink and the white ink, as a fourth printing mode. That is, the white ink is considered as the ink equivalent to the color ink. By using the white ink as described above, it is possible to expand a so-called gamut giving a color range which can be expressed as a printing image.
When the printing based on the fourth printing mode is performed, the printing is performed using a nozzle group G5 and a nozzle group G6 shown in
In the example described above, the white area where the white ink is applied is the whole printable area in the printing medium as described in
In the example, the white ink is used as the light shield ink, but the invention is not limited thereto, and any ink with the other color having a light shield property may be used. For example, a color ink having a light shield property, a metallic ink having metallic luster, and a white ink having pearl luster may be used. A semi-translucent ink having a light shield property may be used. Even with such a configuration, it is possible to obtain the same advantages as those of the example described above.
In the example described above, the printing system 10 has the first to third printing modes, but the printing system 10 may have only the first printing mode and the second printing mode. Even with such a configuration, it is possible to obtain the same advantages as those of the example described above.
In the example described above, the dots with each kind of size are formed from the color ink and the white ink by the white dot forming module 46 and the color dot forming module 48, but dots which are two kinds of small and large dots or three kinds of large, medium, and small dots may be formed by the color ink and the white ink. That is, the pixels may be classified into 3 values (no dot, large dot, and small dot) or 4 values (no dot, large dot, medium dot, and small dot) according to the size of the gradation data in the pixels input as the image data, and the dots based on the gradation values may be formed. With such a configuration, it is possible to print a more delicate image in addition to the advantages of the example described above.
In the example described above, the color inks are four kinds of C, M, Y, and K, but the invention is not limited thereto, and the color inks may be deep and light inks. For example, inks of deep cyan (C), light cyan (LC), deep magenta (M), and light magenta (LM), and the like may be provided, and the deep ink and the light ink may be used by classification according to the size of each gradation value of the image data. With such a configuration, it is possible to perform printing based on more delicate gradation expression in addition to the advantages of the example described above.
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2010-220112 | Sep 2010 | JP | national |
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