This is a divisional application of application Ser. No. 10/113,677, filed Apr. 2, 2002.
The present invention relates to a printing head, image printing apparatus using the same, and control method therefor and, more particularly, to an ink-jet printing head.
An example of information output apparatuses for a word processor, personal computer, facsimile apparatus, and the like is a printer for printing information such as desired characters or images on a sheet-like printing medium such as a paper sheet or film.
The printing method of the printer includes various known methods such as a thermal method and ink-jet method. In particular, the ink-jet method of discharging ink to print information has recently received a great deal of attention because of non-contact printing on a printing medium such as a paper sheet, and easy color printing.
The ink-jet arrangement comprises a printing head for discharging ink in accordance with desired print information. The printing head prints information while reciprocating in a direction perpendicular to the feed direction of a printing medium such as a paper sheet. In general, this serial printing method is widely adopted in terms of low cost and easy downsizing.
The ink-jet painting head has ink-jet discharge nozzles serving as a plurality of aligned printing elements, and is mounted on the carriage of the printer main body. While the printing head is moved by the carriage, it prints information by discharging ink.
Examples of the driving method are an all-nozzle discharge method of discharging ink from all the nozzles at once, and a time division discharge method of discharging ink by time division by grouping nozzles to be driven into several blocks.
The all-nozzle discharge method requires a large power supply in order to simultaneously drive all the nozzles. This method is not suitable for an ink-jet printer which aims at low cost and small size.
In the time division discharge method of discharging ink by grouping nozzles into several blocks and driving them by time division, large power need not be supplied at once. Thus, the time division discharge method is employed in an ink-jet printer which aims at low cost and small size.
For example, a printing head shown in
More specifically, the 32 nozzles are grouped into eight blocks: the first block (1, 9, 17, and 25), the second block (2, 10, 18, and 26), the third block (3, 11, 19, and 27), . . . , the eighth block (8, 16, 24, and 32).
Nozzles belonging to the first block (1, 9, 17, and 25) are simultaneously driven (discharge ink) at a timing B0; nozzles belonging to the second block (2, 10, 18, and 26), at a timing B1; and nozzles belonging to the third block (3, 11, 19, and 27), at a timing B2. Finally, nozzles belonging to the eighth block (8, 16, 24, and 32) are simultaneously driven (discharge ink) at a timing B7 to complete discharge of one column (all the 32 nozzles).
In the printing head shown in
For descriptive convenience,
As shown in
In this manner, the printing head shown in
In the example of
The 64 nozzles are driven every eight nozzles shown in
More specifically, all the 64 nozzles are grouped into block a (1, 9, 17, 25, 33, 41, 49, and 57), block b (4, 12, 20, 28, 36, 44, 52, and 60), block c (7, 15, 23, 31, 39, 47, 55, and 63), block d (2, 10, 18, 26, 34, 42, 50, and 58), block e (5, 13, 21, 29, 37, 45, 53, and 61), block f (8, 16, 24, 32, 40, 48, 56, and 64), block g (3, 11, 19, 27, 35, 43, 51, and 59), and block h (6, 14, 22, 30, 38, 46, 54, and 62).
In
The heat enable signal 101 is a signal for permitting heating of a nozzle. The block enable signal 104 is a signal for permitting heating of nozzles belonging to a block to be selected (to be driven). A latch enable signal 106 is a signal for permitting heating of a predetermined nozzle to be selected (to be driven).
If the heat enable signal 101 and block enable signal 104 are selected, and the latch enable signal 106 (in the presence of image data for causing a nozzle at a predetermined position to discharge ink) is selected, a predetermined nozzle is heated to print information on a printing medium by ink discharge.
More specifically, in
Image data is temporarily sent to an image data latch 103 together with a data clock signal 105 and the latch enable signal 106. After the image data latch 103 holds all signals necessary to drive all the nozzles, data 107 is transferred to a designated nozzle.
As described above, the nozzles in the printing head main body driving section 100 are driven by driver switching using an AND output of the three, block selection signal 109, heat enable signal 101, and intra-latch data 107.
In recent years, demands have arisen for ink-jet printers which operate at high speed. To meet these demands, printing heads having a larger number of nozzles are required.
To implement a low-cost, small-size ink-jet printer, the time division discharge method of grouping nozzles into several blocks and driving the nozzles by time division so as to eliminate the necessity for supply of large power at once must be adopted. Further, the number of nozzles must be increased along with the increase in speed.
However, the following two problems arise when nozzles are grouped into several blocks, the nozzles are driven by the time division discharge method, and the number of nozzles (nozzle density) present in the printing head is increased to cope with the increase in speed.
First, the image quality is degraded by pressure interference (crosstalk) generated in ink discharge.
The printing head receives interference (crosstalk) owing to the pressure between nozzles that is generated in ink discharge. The printing density changes every discharge nozzle in accordance with the nozzle driving order, resulting in low image quality. The influence of the pressure interference (crosstalk) becomes more prominent as the number of nozzles (nozzle density) present in the printing head increases. This degradation in image quality must be prevented even if the number of nozzles is increased to cope with the increase in speed.
This will be explained in more detail. In the ink-jet printer, ink vibrates within the printing head after the nozzle of the printing head discharges ink. The vibrations influence ink discharge in the next period. When ink expands externally from an orifice owing to the vibrations, an ink droplet to be discharged in the next period becomes larger than the normal ink droplet. When ink contracts internally from the orifice, an ink droplet to be discharged in the next period becomes smaller than the normal ink droplet. In this way, ink discharge in the next period is influenced by the vibrations, decreasing the image quality of a printed image. If ink is discharged after ink vibrations settle so as to prevent the influence of vibrations on ink discharge in the next period, the printing speed decreases. In the prior art, the nozzles of respective grouped blocks are driven in a fixed order, ink vibrations in the printing head may greatly vary periodically, and the influence of the vibrations becomes serious. It is, therefore, difficult to achieve both prevention of degradation in image quality and high-speed printing.
Second, if the number of nozzles is increased along with the increase in speed, the number of signal lines increases due to an increase in the number of nozzle control block enable signals.
In the above-described decoder system, an increase in the number of nozzles in the time division discharge method increases the number of nozzle blocks. The number of block enable signals for selecting blocks increases, and the number of signal lines also increases.
For example, when the number of nozzle blocks is 8, as shown in
As the first method of decreasing the number of block enable signal lines, Japanese Patent Laid-Open No. 06-305148 discloses a method using a block clock and ring counter.
More specifically, as shown in
As the second method of decreasing the number of block enable signal lines, there is proposed a method of transmitting a data signal and block enable signal by using the same signal line. For example, the data signal is sent in the same data unit as that of the block enable signal, and the block enable signal for the data is always sent before the data signal.
To divide a 64-bit data signal into eight blocks and transmit the divided data in the second method, (8 data bits+3 block bits)×8=88-bit data signal must be transferred. Compared to transfer of only a data signal, the data signal transfer amount becomes 1.375 times.
The present invention has been made to overcome the conventional drawbacks, and has as its object to provide a printing head which adopts Japanese Patent Laid-Open No. 06-305148 to prevent an increase in the number of block enable signal lines, can efficiently suppress ink vibrations within the printing head that occur in ink discharge even when an image is printed at high speed, and can reduce degradation in the image quality of a printed image caused by changes in ink density, an image printing apparatus using the printing head, and a control method therefor.
It is another object of the present invention to provide a printing head which can decrease the number of block enable signal lines, can minimize data transfer, can efficiently suppress ink vibrations within the printing head that occur in ink discharge even when an image is printed at high speed, and can reduce degradation in the image quality of a printed image caused by changes in ink density, an image printing apparatus using the printing head, and a control method therefor.
To achieve the above objects, an ink-jet printing apparatus which prints an image on the basis of print data by scanning, on a printing medium in a direction transverse to a layout direction of a plurality of printing elements, a carriage which enables to support a printing head having the plurality of printing elements, comprising: driving means for grouping the plurality of printing elements into a plurality of blocks every predetermined number of printing elements, and driving printing elements belonging to each block at the same driving timing; holding means for holding a plurality of different patterns indicating a driving order of the plurality of blocks; and driving order determination means for selecting any one any one pattern from the plurality of different patterns, and outputting the selected pattern as the driving order of the plurality of blocks, wherein the driving order of the plurality of blocks is changed according to the selected pattern outputted by the driving order determination means.
To achieve the above objects, an ink-jet printing apparatus which prints an image on the basis of print data by scanning, on a printing medium in a direction cross to a layout direction of a plurality of printing elements, a carriage which enables to support a printing head having the plurality of printing elements, comprising: driving means for grouping the plurality of printing elements into a plurality of blocks every predetermined number of printing elements, and driving printing elements belonging to each block at the same driving timing; output means for outputting a default value signal that is a driving signal to drive a first block in the plurality of blocks; and driving order determination means for outputting the driving order of the plurality of blocks based on the default value signal, wherein the driving order of the plurality of blocks is changed according to the default value signal outputted by the output means.
To achieve the above objects, a printing head used in an ink-jet printing apparatus which prints an image on the basis of print data by scanning, on a printing medium in a direction transverse to a layout direction of a plurality of printing elements, a carriage which enables to support a printing head having the plurality of printing elements, comprising: driving means for grouping the plurality of printing elements into a plurality of blocks every predetermined number of printing elements, and driving printing elements belonging to each block at the same driving timing; holding means for holding a plurality of different patterns indicating a driving order of the plurality of blocks; and driving order determination means for selecting any one pattern from the plurality of different patterns, and outputting the selected pattern as the driving order of the plurality of blocks, wherein the driving order of the plurality of blocks is changed according to the selected pattern outputted by the driving order determination means.
To achieve the above objects, a printing head used in an ink-jet printing apparatus which prints an image on the basis of print data by scanning, on a printing medium in a direction cross to a layout direction of a plurality of printing elements, a carriage which enables to support a printing head having the plurality of printing elements, comprising: driving means for grouping the plurality of printing elements into a plurality of blocks every predetermined number of printing elements, and driving printing elements belonging to each block at the same driving timing; output means for outputting a default value signal that is a driving signal to drive a first block in the plurality of blocks; and driving order determination means for outputting the driving order of the plurality of blocks based on the default value signal, wherein the driving order of the plurality of blocks is changed according to the default value signal outputted by said output means.
To achieve the above objects, a control method for an ink-jet printing apparatus which prints an image on the basis of print data by scanning, on a printing medium in a direction transverse to a layout direction of a plurality of printing elements, a caffiage which enables to support a printing head having the plurality of printing elements, comprising: a driving step of grouping the plurality of printing elements into a plurality of blocks every predetermined number of printing elements, and driving printing elements belonging to each block at the same driving timing; a holding step of holding a plurality of different patterns indicating a driving order of the plurality of blocks; and a driving order determination step of selecting any one pattern from the plurality of different patterns, and outputting the selected pattern as the driving order of the plurality of blocks, wherein the driving order of the plurality of blocks is changed according to the selected pattern outputted by the driving order determination step.
Other features and advantages of the present invention will be apparent from the following description taken in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures thereof.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
These embodiments will describe an ink-jet printing head, a serial ink-jet printer serving as an image printing apparatus in which the printing head is mounted, and a control method therefor. However, the scope of the present invention is not limited to the described embodiments.
An ink-jet printer in which an ink-jet printing head is mounted will be described according to the first embodiment.
<Brief Description of a Printing Apparatus>
An integrated ink-jet cartridge IJC which incorporates a printing head IJH and an ink tank IT is mounted on the carriage HC. Reference numeral 5002 denotes a sheet pressing plate, which presses a paper sheet against a platen 5000, ranging from one end to the other end of the scanning path of the carriage. Reference numerals 5007 and 5008 denote photocouplers which serve as a home position detector for recognizing the presence of a lever 5006 of the carriage in a corresponding region, and used for switching, e.g., the rotating direction of motor 5013. Reference numeral 5016 denotes a member for supporting a cap member 5022, which caps the front surface of the printing head IJH; and 5015, a suction device for sucking ink residue through the interior of the cap member. The suction device 5015 performs suction recovery of the printing head via an opening 5023 of the cap member 5015. Reference numeral 5017 denotes a cleaning blade; 5019, a member which allows the blade to be movable in the back-and-forth direction of the blade. These members are supported on a main unit support plate 5018. The shape of the blade is not limited to this, but a known cleaning blade can be used in this embodiment. Reference numeral 5021 denotes a lever for initiating a suction operation in the suction recovery operation. The lever 5021 moves upon movement of a cam 5020, which engages with the carriage, and receives a driving force from the driving motor via a known transmission mechanism such as clutch switching.
The capping, cleaning, and suction recovery operations are performed at their corresponding positions upon operation of the lead screw 5005 when the carriage reaches the home-position side region. However, the present invention is not limited to this arrangement as long as desired operations are performed at known timings.
<Description of a Control Arrangement>
Next, the control structure for performing the printing control of the above apparatus is described.
The operation of the above control arrangement will be described below. When a print signal is inputted into the interface 1700, the print signal is converted into print data for a printing operation between the gate array 1704 and the MPU 1701. The motor drivers 1706 and 1707 are driven, and the printing head is driven in accordance with the print data supplied to the head driver 1705, thus performing the printing operation.
Though the control program executed by the MPU 1701 is stored in the ROM 1702, an arrangement can be adopted in which a writable storage medium such as an EEPROM is additionally provided so that the control program can be altered from a host computer connected to the ink-jet printer IJRA.
Note that the ink tank IT and the printing head IJH are integrally formed to construct an exchangeable ink cartridge IJC, however, the ink tank IT and the printing head IJH may be separately formed such that when ink is exhausted, only the ink tank IT can be exchanged for new ink tank.
<Ink Cartridge>
Note that in
In a printing head 1310, reference numeral 1311 denotes a substrate in which a plurality of liquid channel walls 1312 are formed; 1313, a top plate; 1314, a plurality of orifices which constitute a plurality of nozzles; 1315, a plurality of flow channels which communicate with the respective orifices 1314; and 1316, a common liquid chamber which commonly communicates with the flow channels 1315. A portion from the orifice 1314 to the common liquid chamber 1316 is called a “nozzle”. Image printing ink is supplied from an ink supply portion (not shown) to the common liquid chamber 1316 via a supply pipe 1317. Ink in the common liquid chamber 1316 is supplied to the flow channel 1315 by capillary action. Ink forms a meniscus in the orifice 1314 at the distal end of the flow channel 1315, and is stably held. Each flow channel 1315 comprises a heating element (to be also referred to as a printing element or “heater” hereinafter) 1318 serving as an electrothermal transducer. The heating element 1318 is energized via a wiring line 1319 to generate heat energy from the heating element 1318. Then, ink in the flow channel 1315 is heated to form bubbles by film boiling. The generation pressure of bubbles B discharges ink in the flow channel 1315 as an ink droplet I from the orifice 1314.
[Printing Head]
The printing head (for 64 nozzles) according to the first embodiment which is mounted in the above-described ink-jet printer will be described.
The printing head of the first embodiment can prevent an increase in the number of block enable signal lines, and can also prevent changes in printing ink density caused by interference under the pressure between nozzles generated in ink discharge. The printing head will be explained in detail with reference to
The printing head main body driving section 500 is constituted by three ring counters 502 to 504, a ring counter selector 505, 64 nozzles 510, and an image data latch 513.
The 64 nozzles 510 are so set as to discharge ink at a 600-dpi pitch. The 64 nozzles are driven every eight nozzles as one block shown in
All the 64 nozzles are grouped into block a (1, 9, 17, 25, 33, 41, 49, and 57), block b (4, 12, 20, 28, 36, 44, 52, and 60), block c (7, 15, 23, 31, 39, 47, 55, and 63), block d (2, 10, 18, 26, 34, 42, 50, and 58), block e (5, 13, 21, 29, 37, 45, 53, and 61), block f (8, 16, 24, 32, 40, 48, 56, and 64), block g (3, 11, 19, 27, 35, 43, 51, and 59), and block h (6, 14, 22, 30, 38, 46, 54, and 62).
In
If the heat enable signal 506 and block enable signal 511 are selected, and the latch enable signal 516 which is selected in the presence of image data for causing a nozzle at a predetermined position to discharge ink is selected, a predetermined nozzle is heated to print information on a printing medium by ink discharge.
[Generation of a Block Enable Output Signal]
A method of generating the block enable signal 511 will be described.
With the use of a block clock signal 508 (one line), the printing head main body driving section 500 of the first embodiment can decrease the number of input signal lines to the printing head main body driving section 500, compared to the use of block enable signals (three lines in the conventional printer shown in
The first ring counter 502 sequentially outputs, e.g., block enable signals 502a→502b→502h→502e→502g→502f→502d→502c shown in the timing chart of
The block enable signals 502a to 502h are signals for operating (enabling) the eight blocks (
The second ring counter 503 sequentially outputs, e.g., block enable signals 503b→503c→503a→503f→503d→503g→503h→503e shown in the timing chart of
Similarly, the third ring counter 504 sequentially outputs, e.g., block enable signals 504h→504e→504d→504b→504c→504f→504a→504g shown in the timing chart of
The block enable signals 502a to 502c, 503b to 503e, 504h to 504g as output signals from the first to third ring counters, and a ring counter selection signal 507 are input to the ring counter selector 505.
Based on the ring counter selection signal 507, the ring counter selector 505 selects signals from the block enable signals 502a to 502c, block enable signals 503b to 503e, and block enable signals 504h to 504g. The ring counter selector 505 outputs the selected signals as block enable output signals 511a to 511h, thereby selecting a block from which ink is to be discharged.
A serial image data signal 509 for selecting predetermined nozzles is sent to the image data latch 103 together with a data clock signal 515 and the latch enable signal 516. The image data latch 513 holds all the signals necessary to drive all the nozzles, and then transfers a data signal 514 to designated nozzles.
By controlling the above-described signals, one-path printing (64 nozzles are grouped into eight blocks every eight nozzles and discharge ink) can be executed using predetermined nozzles in the printing head main body driving section 500 shown in
In
[Driving of Each Block by the Ring Counter]
In the first ring counter 502, the driving order used when the 64 nozzles shown in
Similarly, the block driving orders in the ring counters 503 and 504 are so set as to drive the eight blocks in accordance with driving orders shown in
As is apparent from
The ring counter selector 505 selects ring counter signals shown in
[Reduction of Changes in Ink Density Caused by Pressure Interference]
A method of reducing changes in ink density caused by pressure interference in ink discharge by using block enable output signals generated by sequentially selecting the three different ring counter signals described above will be explained with reference to
In the following description, the nozzle column direction will be a raster layout direction, and the scanning direction will be a column direction.
The motion of the printing head and an image to be printed will be described with reference to an example in
In an image region 1 of
After printing of the image region 1 ends, a printing head 700 moves in a direction opposite to the scanning direction and returns to the home position.
In an image region 2, similar to the image region 1, the printing head is scanned in the scanning direction indicated by the arrow in
After printing of all the image regions end (e.g., 2,400 pixels (horizontal)×640 pixels (vertical) on one page), an image shown in
For the first column (64 nozzles), ring counter signals are output once in the order of 502a→502b→502h→502e→502g→502f→502d→502c. For the second column, ring counter signals are output once in the order of 503b→503c→503a→503f→503d→503g→503h→502e. For the third column, ring counter signals are output once in the order of 504h →504e→ 504d→504b→504c→504f→504a→504g. Thereafter, the same ring counter signals are repetitively selected and output for the first to third columns.
On the first column, the ring counter signal 502a causes eight nozzles belonging to block a shown in
The ring counter signal 502h causes eight nozzles belonging to block h shown in
On the second column, the ring counter signal 503b causes eight nozzles belonging to block b shown in
The ring counter signal 503a causes eight nozzles belonging to block a shown in
On the third column, the ring counter signal 504h causes eight nozzles belonging to block h shown in
The ring counter signal 504d causes eight nozzles belonging to block d shown in
In the above description, the respective ring counter signals are repetitively used in an order of 502→503→504. Alternatively, for example, the respective ring counter signals may be repetitively used twice.
Alternatively, the respective ring counter signals may be used in an order of 502→503→504, then in an opposite order of 504→503→502, and in the original order of 502→503→504. Alternatively, the ring counter signals may be used at random.
In
Images shown in
To the contrary, on the image shown in
In the first embodiment, ring counter signals are switched and used for each column. Ring counter signals may be switched for a plurality of columns.
The number of ring counter signals is not limited to three, but may be two or four or more. The first embodiment has described the method of improving the image quality in 1-path printing. Also in multi-path printing, the image quality can be improved by the above-described method.
[Method of Reducing Changes in Ink Density Caused by Pressure Interference]
A control method executed by the MPU 1701 for the printing head main body driving section 500 described above will be explained with reference to the flow chart of
In step S520, the block clock signal 508 is input to the three ring counters 502, 503, and 504, and the heat enable signal 506 is input to the nozzles 510.
In step S522, the data clock signal 515, the latch enable signal 516, the serial image data signal 509, and a reset signal 512 are input to the image data latch 513.
In step S524, each of the three ring counters generates block enable signals a to h and inputs them to the ring counter selector 505.
In step S526, the ring counter selection signal 507 is input to the ring counter selector 505.
In step S528, the ring counter selector 505 selects a ring counter on the basis of the ring counter selection signal 507, and outputs signals input from the selected ring counter as the block enable output signals 511a to 511h for designating each block.
In step S530, the data signal 514 for selecting nozzles designated by the serial image data signal or the like input to the image data latch 513 is output to the nozzles 510.
In step S532, selected nozzles among the nozzles 510 discharge ink on the basis of an AND logic circuit for three types of signals: the heat enable signal 506, block enable output signals 511a to 511h, and data signal 514. In step S534, whether all the pixels have been printed is checked. if NO in step S534, the flow returns to step S520 to continuously execute processing in the above-described steps. If YES in step S534, the flow advances to step S536 to end a series of processes.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the second embodiment.
The ink-jet printer of the second embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the second embodiment will be explained.
The printing head of the second embodiment is a printing head whose arrangement is partially common to the printing head of the first embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
The printing head of the second embodiment uses as an input signal a block clock signal instead of a block enable signal, in order to prevent an increase in the number of block enable signal lines along with an increase in the number of nozzles. This is the same as the first embodiment.
The printing head of the second embodiment is different from that of the first embodiment in a means for reducing the influence of pressure interference caused in ink discharge, i.e., a block enable output signal generation means for changing the printing order of dots (pixels) in the raster direction.
The printing head main body driving section 500 of the first embodiment uses the three ring counters 502, 503, and 504 and one ring counter selector 505. In place of them, the printing head main body driving section 600 of the second embodiment generates a block enable output signal 611 by using one default value memory 602, one ring counter 601, and a default value data signal 603.
More specifically, the default value data signal 603 is transmitted to the default value memory 602, and the default value memory 602 stores it.
The default value memory 602 supplies the stored default value to the ring counter 601, and the ring counter 601 outputs the block enable output signal 611 out of the received default value in synchronism with a block clock signal 608.
Note that the default value can be set every column, as shown in
In executing printing of an image shown in
For example, as shown in the example of
Upon the completion of one scanning, the default value is sequentially selected from a in the next scanning.
The completed image is almost free from unevenness (stripes) as a whole because of different printing orders of dots in respective raster directions, similar to the image described in the first embodiment (
That is,
In the second embodiment, the ring counter default value to be selected is switched for each column. Alternatively, the ring counter default value may be switched for a plurality of columns.
[Method of Reducing Changes in Ink Density Caused by Pressure Interference]
A control method executed by an MPU 1701 for the printing head main body driving section 600 described above will be explained with reference to the flow chart of
In step S620, the block clock signal 608 is input to the ring counters 601, and a heat enable signal 606 is input to nozzles 610.
In step S622, a data clock signal 615, latch enable signal 616, serial image data 609, and reset signal 612 are input to an image data latch 613.
In step S624, the default value data signal 603 (a to h) is input to the default value memory 602.
In step S626, the default value memory 602 outputs the default value of the block enable signal for each column to the ring counter.
In step S628, block enable output signals 611a to 611h for designating each block are generated based on the default value designated for each column, and output to respective nozzles.
In step S630, a data signal 614 for selecting nozzles designated by the serial image data signal or the like input to the image data latch is output to the nozzles 610.
In step S632, selected nozzles among the nozzles 610 discharge ink on the basis of an AND logic circuit for three types of signals: the heat enable signal 606, block enable output signals 611a to 611h, and data signal 614.
In step S634, whether all the pixels have been printed is checked. If NO in step S634, the flow returns to step S620 to continuously execute processing in the above-described steps. If YES in step S634, the flow advances to step S636 to end a series of processes.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the third embodiment.
The printing head of the third embodiment, and the ink-jet printer of the third embodiment in which the ink-jet printing head is mounted can take the same arrangements as those of the printing head and ink-jet printer described in the first embodiment. A repetitive description of them will be omitted, and only a difference will be explained.
[Printing Head]
The arrangement of a printing head main body controller according to the third embodiment and an image to be formed are the same as those described in the first embodiment except that the counter is switched every scan.
In
The printing medium is fed by an amount corresponding to 32 nozzles, and an image region 2 is printed on the printing medium by a region A of the printing head at a position A. At this time, the ring counter 503 is used.
This operation is repeated to complete an image.
A completed image exhibits high image quality while changes in density by driving are spread.
The third embodiment can be more easily practiced than the first embodiment because the switching timing of a ring counter selector 505 is decreased.
When an image is formed by the conventional method in
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the fourth embodiment.
The printing head of the fourth embodiment, and the ink-jet printer of the fourth embodiment in which the ink-jet printing head is mounted can take the same arrangements as those of the printing head and ink-jet printer described in the second embodiment. A repetitive description of them will be omitted, and only a difference will be explained.
[Printing Head]
The arrangement of a printing head main body controller according to the fourth embodiment and an image to be formed are the same as those described in the second embodiment except that the counter is switched every scan. A printing operation in the fourth embodiment is the same 2-path printing as in the third embodiment.
Similar to the third embodiment, changes in density by driving are spread, and the image quality is improved.
The third embodiment can be more easily practiced than the second embodiment because the default value setting timing is decreased.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the fifth embodiment.
The ink-jet printer of the fifth embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the fifth embodiment will be explained.
The printing head of the fifth embodiment is a printing head whose arrangement is partially common to the printing head of the first embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
The printing head of the fifth embodiment uses as an input signal a block clock signal instead of a block enable signal, in order to prevent an increase in the number of block enable signal lines along with an increase in the number of nozzles. This is the same as the first embodiment.
The printing head of the fifth embodiment is different from that of the first embodiment in a means for reducing the influence of pressure interference caused in ink discharge, i.e., a block enable output signal generation means for changing the printing order of dots (pixels) in the raster direction.
The printing head main body driving section 500 of the first embodiment uses the three ring counters 502, 503, and 504 and one ring counter selector 505. In place of them, the printing head main body driving section 700 of the fifth embodiment generates a block enable output signal 711 by using one counter 701, three decoders 702, 703, and 704, a decoder selection signal 707, and a decoder selector 705.
More specifically, a block clock signal (count output) is input to the three decoders 702, 703, and 704. Each of the three decoders 702, 703, and 704 converts a signal input from the counter into a block enable signal, as shown in
The decoder selector 705 supplies, as the block enable output signal 711 to nozzles, one of the signals from the three decoders that is selected based on the decoder selection signal 707.
As is apparent from a comparison between
When the decoders are changed every column in an order of the decoder 702→703→704, the effects of increasing the image quality of an output image in the fifth embodiment are the same as those described in the first embodiment.
When the decoders are changed every scan in an order of the decoder 702→703→704, the effects of increasing the image quality are the same as those described in the third embodiment.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the sixth embodiment.
The ink-jet printer of the sixth embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the sixth embodiment will be explained.
The printing head of the sixth embodiment is a printing head whose arrangement is partially common to the printing head of the second embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
In the sixth embodiment, the same operation as those of the second and fourth embodiments is performed using the arrangement of a printing head main body driving section 800 shown in
A block clock signal 808 and default value data signal 803 are input to a counter 801. The count output of the block clock signals 808 is input to a decoder 804.
As shown in
When the default value changes to 0, 1, 0, . . . every column, the effects of an output image in the sixth embodiment are the same as those of the second embodiment. When the default value changes to 0, 6, 0, . . . every scan, the effects are the same as those of the fourth embodiment.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the seventh embodiment.
The ink-jet printer of the seventh embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the seventh embodiment will be explained.
The printing head of the seventh embodiment is a printing head whose arrangement is partially common to the printing head of the first embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
The difference between
The image data/counter selection signal selector 817 uses A contained in the serial image data signal 809 shown in
If the bit is 1 and “the selection signal exists” is determined, 2 bits of B contained in the serial image data signal 809 are sent as the counter selection signal 807 to the counter selector 805. The remaining data shown in
The effects of an image in the application of the seventh embodiment are the same as those of the first and third embodiments.
In addition, the seventh embodiment has an advantage of decreasing the number of signal lines because the counter selection signal is contained in the serial image data signal and transmitted.
In the seventh embodiment, 1 bit (determination bit)+2 bits (selection signal)+64 bits (data signal)=67 bits suffices to be transmitted at most for one column. Compared to 88 bits ((8 data bits+3 block bits)×8) in the prior art, the data amount can be greatly reduced.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the eighth embodiment.
The ink-jet printer of the eighth embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the eighth embodiment will be explained.
The printing head of the eighth embodiment is a printing head whose arrangement is partially common to the printing head of the second embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
The difference between
The image data/default value data selector 904 uses A contained in the serial image data signal 909, and determines whether the serial image data contains the default value data 905.
If the bit is 1 and “default value data exists” is determined, 3 bits of B contained in the serial image data signal 909 are sent as the default value data 905 to the default value memory 902. The remaining data serves as a serial data signal. If the bit is 0, the serial image data signal 909 is determined to contain only image data. The serial image data signal 909 except for the determination bit is supplied as image data.
The effects of an image in the application of the eighth embodiment are the same as those of the second and fourth embodiments.
Moreover, the eighth embodiment has an advantage of decreasing the number of signal lines because default value data is also transferred as image data.
In the eighth embodiment, 1 bit (determination bit)+3 bits (default value data)+64 bits (data signal)=68 bits suffices to be transmitted at most for one column. Compared to 88 bits ((8 data bits+3 block bits)×8) in the prior art, the data amount can be greatly reduced.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the ninth embodiment.
The ink-jet printer of the ninth embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the ninth embodiment will be explained.
The printing head of the ninth embodiment is a printing head whose arrangement is partially common to the printing head of the fifth embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
The difference between
The image data/decoder selection signal selector 1011 uses A contained in the serial image data signal 1009, and determines whether the serial image data signal 1009 contains the decoder selection signal 1007.
If the bit is 1 and “the selection signal exists” is determined, 2 bits of B contained in the serial image data signal 1009 are sent as the decoder selection signal 1007 to the counter selector 1005.
The remaining data serves as a serial image data signal. If the bit is 0, the serial image data signal 1009 is determined to contain only image data. The serial image data signal 1009 except for the determination bit is supplied as serial image data.
The effects of an image in the application of the ninth embodiment are the same as those of the fifth embodiment.
The ninth embodiment further has an advantage of decreasing the number of signal lines because the decoder selection signal is contained in the serial image data signal and transmitted. In the ninth embodiment, 1 bit (determination bit)+2 bits (selection signal)+64 bits (data signal)=67 bits suffices to be transmitted at most for one column. Compared to 88 bits ((8 data bits+3 block bits)×8) in the prior art, the data amount can be greatly reduced.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the 10th embodiment.
The ink-jet printer of the 10th embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the 10th embodiment will be explained.
The printing head of the 10th embodiment is a printing head whose arrangement is partially common to the printing head of the second embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
The difference between
The image data/default value data selector 1104 uses A contained in the serial image data signal 1109, and determines whether the serial image data contains the default value data 1105.
If the bit is 1 and “default value data exists” is determined, 3 bits of B contained in the serial image data signal 1109 are sent as the default value data 1105 to the default value memory 1001. The remaining data serves as a serial data signal. If the bit is 0, the serial image data signal 1109 is determined to contain only image data. The serial image data signal 1109 except for the determination bit is supplied as image data.
The effects of an image in the application of the 10th embodiment are the same as those of the sixth embodiment.
The 10th embodiment has an advantage of decreasing the number of signal lines because default value data is contained in the serial image data and transferred.
In the 10th embodiment, 1 bit (determination bit)+3 bits (default value data)+64 bits (data signal)=68 bits suffices to be transmitted at most for one column. Compared to 88 bits ((8 data bits+3 block bits)×8) in the prior art, the data amount can be greatly reduced.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the 11th embodiment.
The ink-jet printer of the 11th embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the 11th embodiment will be explained.
The printing head of the 11th embodiment is a printing head whose arrangement is partially common to the printing head of the seventh embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
In
The counter 1201 outputs one clock signal for a count “8” of serial image data signals 1209.
Along with this, ring counters 1202, 1203, and 1204 operate, and the block enable signal shifts to the next block. The serial image data signal 1209 is data of the next block enable signal. Nozzles corresponding to “block enable” and “heat enable” after eight serial data are latched are heated.
With this arrangement, the counter output can be utilized as a block clock. Compared to the seventh to 10th embodiments, the number of data lines can be further decreased.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the 12th embodiment.
The ink-jet printer of the 12th embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the 12th embodiment will be explained is The printing head of the 12th embodiment is a printing head whose arrangement is partially common to the printing head of the 11th embodiment. In the following description, a repetitive description of the common arrangement will be omitted, and only a difference will be explained.
In the 12th embodiment, a latch enable signal 1216 is used in place of an output from the counter 1201 in the 11th embodiment.
The latch enable signal is output after eight serial image data signals are output. Then, ring counters 1202, 1203, and 1204 operate, and the block enable signal shifts to the next block.
The serial image data is data of the next block enable signal. Nozzles corresponding to a block enable signal and heat enable signal after eight serial data signals are latched are heated. With this arrangement, the latch enable signal can be utilized as a block clock signal. Compared to the seventh to 10th embodiments, the number of data lines can be further decreased.
An ink-jet printing head and an ink-jet printer in which the printing head is mounted will be described according to the 13th embodiment.
The ink-jet printer of the 13th embodiment in which the ink-jet printing head is mounted can take the same arrangement as that of the ink-jet printer described in the first embodiment. A repetitive description of the ink-jet printer and its control method will be omitted.
[Printing Head]
The printing head and its control method according to the 13th embodiment will be explained. Note that the printing head of the 13th embodiment is the printing head shown in
In the driving circuit of
[Conventional Problem: Constant Nozzle Driving Period]
In the driving method of
[Method of Changing Nozzle Driving Period]
The printing head of the 13th embodiment changes the driving period of a specific nozzle at an arbitrary timing to minimize the influence of vibrations on the printing image quality without giving any periodicity to ink vibrations.
In this example, the block designation signal BE sequentially designates and drives the 16 blocks from block 0 to block 15. For the next column, the block designation signal BE sequentially designates and drives the blocks from block 1 to block 15. Then, the block designation signal BE designates and drives block 0.
As a result, as shown in
Examples of a driving order change circuit for changing the block driving order described above will be explained.
[Example 1 of Driving Order Change Circuit]
In
[Example 2 of Driving Order Change Circuit]
When block driving orders are stored in the memory, as shown in
If the printing head 1310 is not assembled into the ink-jet printer main body, vibration avoidance information unique to a printing head is given to the printing head 1310, and the printing head can be controlled with high precision by using this information. For example, a printing head is tested in shipping, and block driving orders in
The present invention can be applied to a full line type printing apparatus using a long printing head, in addition to a serial scan type printing apparatus. In other words, the present invention can be widely applied to block driving type printing apparatuses in which a plurality of nozzles in a printing head are grouped into a plurality of blocks and driven every block. As described above, in this embodiment, a plurality of orifices in a printing head are grouped into a plurality of blocks. When the driving period of discharging ink from the orifices is shifted every block, the shift order is changed. This can satisfy both high-speed printing and prevention of degradation in the image quality of a printing image while efficiently suppressing periodical ink vibrations within the printing head.
In the above embodiments, droplets discharged from the printhead are ink droplets, and a liquid stored in the ink tank is ink. However the liquid to be stored in the ink tank is not limited to ink. For example, a treatment solution to be discharged onto a printing medium so as to improve the fixing property or water resistance of a printed image or its image quality may be stored in the ink tank.
Each of the embodiments described above has exemplified a printer, which comprises means (e.g., an electrothermal transducer, laser beam generator, and the like) for generating heat energy as energy utilized upon execution of ink discharge, and causes a change in state of an ink by the heat energy, among the ink-jet printers. According to this ink-jet printer and printing method, a high-density, high-precision printing operation can be attained.
As the typical arrangement and principle of the ink-jet printing system, one practiced by use of the basic principle disclosed in, for example, U.S. Pat. Nos. 4,723,129 and 4,740,796 is preferable. The above system is applicable to either one of a so-called on-demand type and a continuous type. Particularly, in the case of the on-demand type, the system is effective because, by applying at least one driving signal, which corresponds to printing information and gives a rapid temperature rise exceeding nucleate boiling, to each of electrothermal transducers arranged in correspondence with a sheet or liquid channels holding a liquid (ink), heat energy is generated by the electrothermal transducer to effect film boiling on the heat acting surface of the printing head, and consequently, a bubble can be formed in the liquid (ink) in one-to-one correspondence with the driving signal. By discharging the liquid (ink) through a discharge opening by growth and shrinkage of the bubble, at least one droplet is formed. If the driving signal is applied as a pulse signal, the growth and shrinkage of the bubble can be attained instantly and adequately to achieve discharge of the liquid (ink) with particularly high response characteristics.
As the pulse driving signal, signals disclosed in U.S. Pat. Nos. 4,463,359 and 4,345,262 are suitable. Note that further excellent printing can be performed by using the conditions described in U.S. Pat. No. 4,313,124 of the invention which relates to the temperature rise rate of the heat acting surface.
As an arrangement of the printing head, in addition to the arrangement as a combination of discharge nozzles, liquid channels, and electrothermal transducers (linear liquid channels or right angle liquid channels) as disclosed in the above specifications, the arrangement using U.S. Pat. Nos. 4,558,333 and 4,459,600, which disclose the arrangement having a heat acting portion arranged in a flexed region is also included in the present invention. In addition, the present invention can be effectively applied to an arrangement based on Japanese Patent Laid-Open No. 59-123670 which discloses the arrangement using a slot common to a plurality of electrothermal transducers as a discharge portion of the electrothermal transducers, or Japanese Patent Laid-Open No. 59-138461 which discloses the arrangement having an opening for absorbing a pressure wave of heat energy in correspondence with a discharge portion.
Furthermore, as a full line type printing head having a length corresponding to the width of a maximum printing medium which can be printed by the printer, either the arrangement which satisfies the full-line length by combining a plurality of printing heads as disclosed in the above specification or the arrangement as a single printing head obtained by forming printing heads integrally can be used.
In addition, not only an exchangeable chip type printing head, as described in the above embodiment, which can be electrically connected to the apparatus main unit and can receive an ink from the apparatus main unit upon being mounted on the apparatus main unit but also a cartridge type printing head in which an ink tank is integrally arranged on the printing head itself can be applicable to the present invention.
It is preferable to add recovery means for the printing head, preliminary auxiliary means, and the like provided as an arrangement of the printer of the present invention since the printing operation can be further stabilized. Examples of such means include, for the printing head, capping means, cleaning means, pressurization or suction means, and preliminary heating means using electrothermal transducers, another heating element, or a combination thereof. It is also effective for stable printing to provide a preliminary discharge mode which performs discharge independently of printing.
Furthermore, as a printing mode of the printer, not only a printing mode using only a primary color such as black or the like, but also at least one of a multi-color mode using a plurality of different colors or a full-color mode achieved by color mixing can be implemented in the printer either by using an integrated printing head or by combining a plurality of printing heads.
Moreover, in each of the above-mentioned embodiments of the present invention, it is assumed that the ink is a liquid. Alternatively, the present invention may employ an ink which is solid at room temperature or less and softens or liquefies at room temperature, or an ink which liquefies upon application of a use printing signal, since it is a general practice to perform temperature control of the ink itself within a range from 30° C. to 70° C. in the ink-jet system, so that the ink viscosity can fall within a stable discharge range.
In addition, in order to prevent a temperature rise caused by heat energy by positively utilizing it as energy for causing a change in state of the ink from a solid state to a liquid state, or to prevent evaporation of the ink, an ink which is solid in a non-use state and liquefies upon heating may be used. In any case, an ink which liquefies upon application of heat energy according to a printing signal and is discharged in a liquid state, an ink which begins to solidify when it reaches a printing medium, or the like, is applicable to the present invention.
In this case, as described in Japanese Patent laid Open No. 54-56847 or Japanese Patent Laid Open No. 60-71260, an ink may be supplied in a form of perforated sheet opposed to the electrothermal transducer in which the ink is maintained in liquid or solid within a dent or a through-hole thereon. In the present invention, the above-mentioned film boiling system is most effective for the above-mentioned inks.
The form of the printing apparatus according to the present invention may be an integrated or separate image output terminal for an information processing apparatus such as a computer. Alternatively, the form of the printing apparatus may be a copying machine combined with a reader or the like, or a facsimile apparatus having transmission and reception functions.
As described above, according to the embodiments, a counter is formed in the semiconductor of a printing head section in the head control method of grouping a plurality of nozzles into blocks and driving the nozzles. The order of nozzles to be driven can be changed by (1) changing the default value of the counter or (2) enabling selecting a plurality of counters.
Accordingly, periodic changes in density depending on the driving order due to crosstalk can be reduced to improve the image quality.
The use of the counter for block selection can prevent an increase in the number of signal lines along with an increase in the number of blocks.
Changing the block driving order in the column direction can prevent generation of continuous driving nonuniformity in the raster direction. A more uniform image can be formed as a whole.
Since the counter can select a block, the number of block enable signals transmitted to the head does not increase even with an increase in the number of blocks. Furthermore, the data amount can be reduced if image data and a selection signal are transmitted via the same signal line.
The present invention can be applied to a system constituted by a plurality of devices (e.g., host computer, interface, reader, printer) or to an apparatus comprising a single device (e.g., copying machine, facsimile machine).
Further, the object of the present invention can also be achieved by providing a storage medium storing program code for performing the aforesaid processes to a computer system or apparatus (e.g., a personal computer), reading the program code, by a CPU or MPU of the computer system or apparatus, from the storage medium, then executing the program. In this case, the program code read from the storage medium realize the functions according to the embodiments, and the storage medium storing the program code constitutes the invention.
Further, the storage medium, such as a floppy disk, a hard disk, an optical disk, a magneto-optical disk, CD-ROM, CD-R, a magnetic tape, a non-volatile type memory card, and ROM can be used for providing the program code.
Furthermore, additional functions according to the above embodiments are realized by executing the program code which are read by a computer. The present invention includes a case where an OS (operating system) or the like working on the computer performs a part or entire process in accordance with designations of the program code and realizes functions according to the above embodiments.
Furthermore, the present invention also includes a case where, after the program code read from the storage medium are written in a function expansion card which is inserted into the computer or in a memory provided in a function expansion unit which is connected to the computer, a CPU or the like contained in the function expansion card or function expansion unit performs a part or entire process in accordance with designations of the program code and realizes functions of the above embodiments.
In the case where the present invention is provided in the form of the above storage medium, the storage medium stores program code corresponding to the above-mentioned flow charts (
As has been described above, the present invention can provide a printing head which can prevent an increase in the number of block enable signal lines, can efficiently suppress ink vibrations within the printing head that occur in ink discharge even when an image is printed at high speed, and can reduce degradation in the image quality of a printed image caused by changes in ink density, an image printing apparatus using the printing head, and a control method therefor.
The present invention can provide a printing head which can decrease the number of block enable signal lines, can minimize data transfer, can efficiently suppress ink vibrations within the printing head that occur in ink discharge even when an image is printed at high speed, and can reduce degradation in the image quality of a printed image caused by changes in ink density, an image printing apparatus using the printing head, and a control method therefor.
As many apparently widely different embodiments of the present invention can be made without departing from the spirit and scope thereof, it is to be understood that the invention is not limited to the specific embodiments thereof except as defined in the claims.
Number | Date | Country | Kind |
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2001-103639 | Apr 2001 | JP | national |
2001-230323 | Jul 2001 | JP | national |
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Number | Date | Country | |
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20050243128 A1 | Nov 2005 | US |
Number | Date | Country | |
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Parent | 10113677 | Apr 2002 | US |
Child | 11177303 | US |