The present invention relates to a rotary printing press of the type including a continuous printing web of material to be printed, at least one printing unit for printing on the printing web and a cutting device for cutting the web which is printed by the printing unit.
There are known in the prior art rotary printing presses, which include at least one printing unit which is provided with a pair of printing rollers, and a cutting device for cutting the web which is printed by the printing unit.
Known printing presses further include a dryer which is provided between the last printing unit and the cutting device. The dryer is used in order to dry the ink which is provided on the printed web in order to prevent the sheets from becoming marked in the cutting device.
The presence of a dryer involves a great spatial requirement for the printing press and increases the cost of the printing press.
An object of the present invention is to overcome these disadvantages and to provide a printing press which has a reduced spatial requirement.
Furthermore, known rotary printing presses are not capable of printing on high-quality paper. Another object of the invention is to provide a printing press which allows high-quality printed products to be produced for given expenditure.
The present invention provides a printing press including a continuous printing web of material to be printed, at least one printing unit for printing on the printing web, a cutting device for cutting the web printed by the printing unit and a traction device located downstream of the furthest downstream printing unit and upstream of the cutting device, the traction device being suitable for applying a predetermined mechanical tension to the printed web which is discharged from the furthest downstream printing unit, the printing web being a coated paper web.
According to preferred specific embodiments, the printing press may include one or more of the following features:
a) printing on a printing web, forming a printed web,
b) cutting the printed web into printed sheets,
c) producing a predetermined mechanical tension in the printed web before the cutting operation by means of a printing press according to any one of the preceding claims, and in that
d) the printing web is a coated paper web, in particular comprising a coating of kaolin or chalk.
The invention will be better understood from a reading of the following description which is given purely by way of example and with reference to the appended drawings, in which:
The printing press 2 includes an unwinding unit 4, four printing units 6, a traction device 8 and a cutting device 10. The printing press 2 may include any number of printing units 6 in theory, from one to n.
Each printing unit 6 includes an inking device 6A which is provided with an ink reservoir 7 comprising ink 7A which is provided in order to print on the web 12. The ink 7A used in the context of the invention will be explained below. Each inking device 6A further includes an ink transfer roller 7B for transferring ink 7A to printing rollers 15 (see below).
The unwinding unit 4 is suitable for unwinding a continuous printing web 12.
According to the invention, the printing web 12 is a coated paper web.
The coated paper is a paper which includes a covering coating, for example, of kaolin or chalk, improving the mechanical or optical properties of the paper.
This paper allows a high-quality printed product to be obtained.
The printing press 2 defines a printing travel path for the web 12 between the unwinding unit 4, through the printing units 6 and the traction device 8, as far as the cutting device 10.
The printing units 6 include printing rollers 15 which are suitable for printing on the web 12.
The cutting device 10 is suitable for cutting the printing web 12 into individual sheets.
The traction device 8 is located downstream of the printing unit 6 furthest downstream and upstream of the cutting device 10. This traction device 8 is suitable for applying a predetermined mechanical tension to the web 12 being discharged from the printing unit 6 furthest downstream.
As shown in
The printing press 2 according to the variant shown in
The traction device 8 includes two traction rollers 20, 22 which are rotated about the respective axes X-X, Y-Y thereof. Each of the traction rollers 20, 22 moves into contact with one of the surfaces of the printed web 12. The traction rollers 20, 22 are moved in opposite directions and the traction surface thereof moves, at the location of contact with the web 12, in the same direction S as the printed web 12. Each of the traction rollers 20, 22 has an outer surface whose circumference is identical to the length of the web portion 16, which reduces marking. In a variant, the circumference is identical to a multiple of an integer of the length of the portion 16.
The outer surface of each traction roller 20, 22 is produced from an ink-repelling material which is used in order to print the images 18. The traction rollers 20, 22 include, for example, a hydrophilic surface. One of the two rollers is coated with an elastomer. The generatrix of contact of the two rollers ensures gripping in order to draw the paper web 12. The surfaces of the two traction rollers 20, 22 may, for example, include a coating of a silicone-based compound.
The two traction rollers 20, 22 are arranged facing each other in such a manner that the line of contact of the traction roller 20 with the web 12 and the line of contact of the traction roller 22 with the web 12 are located facing each other.
In an advantageous manner, the circumferential speed of the traction rollers 20, 22 is slightly greater than the circumferential speed of the printing rollers of the printing unit 6 furthest downstream in such a manner that the printed web 12 is maintained under traction and therefore a predetermined mechanical tension between the printing unit 6 and the traction device 8.
The traction device 8 allows a paper web to be printed and received in a cutting device 10, such as a horizontal discharge arrangement, without drying the paper web 12 by evaporating solvents from the ink.
The image 18 is printed by the ink 7A contained in the ink reservoir 7. In an advantageous manner, the ink 7A is a desiccative ink or a waterless ink, or a bi-component ink. The drying of the desiccative inks is a combination of a first phenomenon, referred to as “penetration into the support”, and a second phenomenon referred to as “oxido-polymerisation of the lacquers constituted by oils and resins”.
Heat-set inks dry by evaporation of the mineral solvents which are mixed with the resin. UV inks dry by polymerisation of the resin under the action of ultraviolet radiation.
Waterless inks are used with specific printing plates which allow the definition of non-printing zones without using the conventional lithographic method which is based on the rejection of the fatty ink by a previously moistened hydrophilic surface. Using those inks may be envisaged in the same capacity as the conventional desiccative inks set out above and allows a dryer to be dispensed with, or allows the dryer to be configured in a space-saving manner.
Similar elements are referred to with the same reference numerals.
The two traction rollers 20, 22 are arranged with spacing from each other in such a manner that they define a substantially S-like travel of the printed web 12. The S-like arrangement allows an increase in the arc for winding the web on the driven rollers and therefore brings about an increase in the efficacy of the traction module by means of the capstan effect. Another device will have to be associated with that traction module. This device will have to allow the production of downstream tension which is weak but sufficient to bring about upstream tension which is sufficiently high to draw the web out of the last printing group.
The traction module 8 further includes two cleaning devices 30, 32. In this manner, the quality of the image 18 on the printed web 12 is further improved.
The cleaning devices 30, 32 include cleaning bars 34, 36 in permanent contact with the traction surface of the rollers 20, 22. By way of example, the cleaning bars 34, 36 may include a rotating brush which is positioned in contact with the surface to be cleaned or a web of textiles which is brought into contact by a mechanical member. In both cases, the cleaning is facilitated by the action of a solvent. Those techniques are used in particular for cleaning the blankets on rotary offset presses.
The two traction rollers 20, 22 include surfaces which repel ink, such as a coating of a silicone-based compound.
The cleaning device 30 includes a cleaning roller 38 which includes a surface of a material which attracts ink and which is in contact with the surface of the traction roller 20. The cleaning roller 38 is, for example, coated with a porous ceramic material which is intended to be impregnated with ink and, in this manner, has surface properties which promote the transfer of ink. This technique is used in particular to construct ink duct rollers. The cleaning device 30 further includes a doctor blade 42 which is in permanent contact with the surface of the cleaning roller 38 and which conveys the ink removed by the roller 38 towards a collection tank 46.
The cleaning device 32 further includes a cleaning roller 40 which includes a surface of a material which attracts ink, such as a coating of a porous ceramic material which is intended to be impregnated with ink and which, in this manner, has surface properties which promote the transfer of ink. The surface of the roller 40 is in contact with the surface of the traction roller 22. The cleaning device 32 further includes a doctor blade 44 which is in permanent contact with the surface of the cleaning roller 40 and which conveys the ink removed by the rollers 40 towards a collection tank 48.
The washing device 50, 52 is arranged at a distance a from the surface of the associated traction roller 20, 22 which is greater than the diameter of the corresponding cleaning roller 38, 40. Each cleaning roller 38, 40 is movable between a cleaning position, in which it is in contact with the associated traction roller 20, 22, and a washing position, in which it is in contact with the associated washing device 50, 52. The two cleaning rollers 38, 40 of each cleaning device 30, 32 are controlled so as to move into contact alternately with the associated traction roller 20, 22.
In other words, while one of the cleaning rollers 38 is in contact with the traction roller 20, the other cleaning roller 38 is in contact with the washing device 50. Similarly, while one of the cleaning rollers 40 is in contact with the traction roller 22, the other cleaning roller 40 is in contact with the washing device 52. The device described in
This traction device includes two traction rollers 20, 22 which are arranged only at one side of the printed web 12 one behind the other. The traction device 8 further includes two clamping rollers 54, 56 which are arranged at the other side of the printing web 12 and which have a diameter which is less than the diameter of the traction rollers 20, 22. Each of the clamping rollers 54, 56 is suitable for being applied to the printed web 12.
Each clamping roller 54, 56 is, in conjunction with the associated traction roller 20, 22, suitable for clamping the printed web 12.
The traction rollers 20, 22 are suitable for alternately moving into contact with the printed web 12.
The traction device further includes, for each traction roller 20, 22, a washing device 50, 52. Each washing device 50, 52 is located at a distance a from the surface of the printed web 12 which is greater than the diameter of the associated traction roller 20, 22. When the traction roller 20, 22 is not in contact with the printed web 12, those washing devices 50, 52 wash the surface of the traction roller 20, 22.
During a successive step, illustrated in
The device described in
Furthermore, the traction roller 22 also includes a rotating joint 63 which includes a central liquid supply 64 which opens inside the traction roller 22. The supply 64 is provided coaxially with respect to the axis Y-Y of the traction roller 22.
This traction device 8 includes two blanket rollers 70 which are applied, at one side and the other, to the printed web 12 and which are offset from each other in the direction of travel of the web 12.
The traction device 8 further includes eight toothed rollers 72 which are connected, in groups of two, by an axle 73. The traction device 8 is provided with four belts or chains 74, each of which is guided around two toothed rollers 72 which are arranged at only one side of the web 12. The two belts 74 at one side of the printed web 12 are connected by traction bars 76 which are provided at a mutual distance on the belt 74 which corresponds to the length of the web portion 16. The traction bars 76 are suitable for being applied, at one side and the other, to the web 12, facing each other, and for clamping the web therebetween. In this manner, they are suitable for applying traction to the web 12.
Preferably, the bars 76 are moved in synchronism with the web 12 in such a manner that they are applied only to the non-printed zone of the web 12. Furthermore, the surface which moves into contact with the web 12 of the bar 76 is preferably constructed from an elastomer material.
The support rollers 82 are hollow and include a cylindrical wall 83 having an annular cross-section. The wall 83 forms an outer support surface 84. The auxiliary device 80 includes means for producing a cushion of air between the support surface 84 and the printed web 12. Those means for producing a cushion of air include, on the one hand, openings 86 which extend through the wall 83 of the roller 82. Those openings 86 are provided, in cross-section, in a secant-like manner relative to the axis itself A-A, B-B of the roller 82. Furthermore, at a location near the web 12, the openings 86 have a component directed in the movement direction S of the web 12, in the direction radially outwards relative to the axis itself A-A, B-B of the roller 82 in question. Furthermore, the means for producing a cushion of air include two sealing walls 88 which are provided inside each support roller 82, those walls 88 being applied, on the one hand, in an air-tight manner, against the internal surface 89 of the wall 83, and, on the other hand, to the centre axis of the support roller 82. Furthermore, a pressurised air inlet 90 is connected to the chamber 92 which is defined by the walls 83 and 88.
During the operation of this auxiliary device 80, the support rollers 82 are rotated in such a manner that the circumference thereof at a location near the printed web moves in the direction S of travel of the printed web 12. The opening 86, which is at a given time in communication with the chamber 92 defined by the walls 83 and 88, allows air in the chamber 92 to be discharged, and a cushion of air to be produced between the outer surface 84 and the printed web 12, which guides the printed web 12.
This auxiliary device 80 includes a single sealing wall 88 by means of a roller 82, which wall 88 extends around the support roller 82 over practically the entire circumference thereof, with the exception of a portion which is directed towards the printed web 12. No sealing wall extends inside the roller 82. This embodiment is simple to construct.
In a variant which is not illustrated, at least one of the traction rollers 20, 22 includes openings in the outer surface thereof, and the traction device 8 is provided with a pressure reduction device which is suitable for producing a reduced pressure in those openings. This promotes guiding of the web 12.
Generally, the traction elements include traction surfaces which move into contact only with the non-printed zone of the web 12. To that end, the traction elements may include a traction roller which is applied to a lateral, non-printed zone of the web.
Number | Date | Country | Kind |
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0610318 | Nov 2006 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR07/01813 | 11/24/2006 | WO | 00 | 9/11/2009 |