Information
-
Patent Grant
-
6637858
-
Patent Number
6,637,858
-
Date Filed
Tuesday, October 30, 200123 years ago
-
Date Issued
Tuesday, October 28, 200321 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 347 42
- 347 29
- 347 33
- 347 32
- 347 22
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International Classifications
-
Abstract
A print unit, such as an inkjet printing mechanism, includes a hinged printbar assembly that has print modules with one or more printheads to deposit an imaging medium, such as ink, onto a print media. The one or more printheads of the print modules collectively span a width of a print media when the hinged printbar assembly is in a print position. The hinged printbar assembly pivots about a hinge from the print position to a service position to provide service access to the one or more printheads of the print modules. The print unit also includes a wiper assembly having one or more wipers that correspond to the one or more printheads, such that when the wiper assembly and the print module are positioned in the service position, the wipers clean the printheads.
Description
TECHNICAL FIELD
This invention relates to printing mechanisms and, in particular, to hinged page wide array printbars and a wiper assembly.
BACKGROUND
An inkjet printer includes a printing assembly having a printhead, or printheads, to deposit ink onto a print media, such as paper. A printhead has an orifice plate that is formed with nozzles through which ink drops are “fired”, or otherwise ejected, onto the print media to form an image, such as text or a picture. The ink drops dry, or are heated to dry, on the print media shortly after deposition to form the printed image.
There are various types of inkjet printheads including, for example, thermal inkjet printheads and piezoelectric inkjet printheads. For a thermal inkjet printhead, ink droplets are ejected from individual nozzles by localized heating with a heating element located at individual nozzles. An electric current is applied to a heating element to heat it up which causes a small volume of ink to be rapidly heated and vaporized. Once vaporized, the ink is ejected through the nozzle. A driver circuit is coupled to individual heating elements to provide the energy pulses and thereby controllably deposit ink drops from associated individual nozzles. The drivers are responsive to character generators and other image forming circuitry to energize selected nozzles of a printhead for forming images on the print media.
During printing, ink tends to build up at the nozzle orifices of a printhead. This build-up of residual ink can be caused by ink droplets that are not completely ejected from a nozzle, excess ink at the orifice that is not fully vaporized, or ink spatterings that reflect from the print media when the ink is ejected. The small nozzle orifices of a printhead are also susceptible to clogging by quick drying ink, dust particles and paper fibers, and from solids within the ink. Partially or completely blocked nozzles can result in either missing or misdirected ink drops being deposited onto the print media, either of which impairs printing and degrades the print quality.
The printing assembly typically includes a service station having wipers to clean and preserve the functionality of the printheads. The service station includes a wiper, or wipers, for wiping a printhead to remove ink residue and other contaminants that have been deposited or collected on the printhead surface and over the nozzle openings in the printhead surface. A service station can also include a cap, or capping mechanism, which covers a printhead when the printer is not printing to prevent the ink in the nozzles from drying, and to prevent contaminants from collecting in and over the nozzles.
A conventional inkjet printer has a print unit that includes a reciprocating inkjet pen carriage system for travel back and forth across a print zone along an axis that spans a print media, or otherwise spans a printing width. A conventional print unit also includes a service station fixed within the inkjet printer away from the print zone. To service the printhead nozzles of the inkjet pen carriage system, the carriage system travels along the axis and away from the print zone, or outside of the print zone, to the service station.
With the advent of page wide array printbar assemblies having multiple printheads that span the width of a print media, or otherwise span a printing width, there is a need for improved printing mechanisms having printbar assemblies that are accessible to clean the multiple printheads, and service station assemblies that move wipers and printhead caps to the printheads, rather than the printheads being moved to the wipers at a service station.
SUMMARY
A print unit, such as an inkjet printing mechanism, includes a hinged printbar assembly that has print modules with one or more printheads to deposit an imaging medium, such as ink, onto a print media. The one or more printheads of the print modules collectively span a width of a print media when the hinged printbar assembly is in a print position. The hinged printbar assembly pivots about a hinge from the print position to a service position to provide service access to the one or more printheads of the print modules.
The print unit also includes a wiper assembly having one or more wipers that correspond to the one or more printheads, such that when the wiper assembly and the print module are positioned in the service position, the wipers clean the printheads of ink residue and contaminants. The wiper assembly has a guidable member that engages a wiper assembly servicing guide to guide the wipers when cleaning the printheads. The wiper assembly servicing guide can include a channel guide within the hinged printbar assembly, or a guide component configured external to the hinged printbar assembly. The wiper assembly servicing guide and the guidable member interact to maintain contact between the one or more wipers and the one or more printheads of the print modules.
BRIEF DESCRIPTION OF THE DRAWINGS
The same numbers are used throughout the drawings to reference like features and components.
FIG. 1
is block diagram that illustrates various components of an exemplary printing device.
FIG. 2
is an illustration of various components of an exemplary printing device.
FIG. 3
is an illustration of printbar assemblies positioned for printing a print media.
FIG. 4
is an illustration of an exemplary printbar assembly having print modules and multiple printheads.
FIG. 5
is an illustration of a wiper assembly having various wiper configurations that correspond to printheads on a printbar assembly.
FIG. 6
is an illustration of a wiper assembly and wipers that correspond to printheads on a printbar assembly.
FIG. 7
is an illustration of a wiper assembly having wipers that correspond to printheads and printhead caps that correspond to print modules on a printbar assembly.
FIG. 8
is an illustration of a wiper assembly having a wiper configuration that includes two wipers.
FIG. 9
is an illustration of a wiper assembly having a wiper configuration that includes a spring to apply pressure and hold a wiper in contact with a printhead.
FIG. 10
is an illustration of a hinged printbar assembly in a print position.
FIG. 11
is an illustration of a hinged printbar assembly in a service position and a corresponding wiper assembly.
FIG. 12
is a flow diagram that describes a method for servicing a hinged printbar assembly.
DETAILED DESCRIPTION
Introduction
The following describes systems and methods for a printing mechanism having hinged printbar assemblies and corresponding wiper assemblies to clean printheads on print modules coupled to a hinged printbar assembly. A printbar assembly, also referred to as a page wide array printbar, has printheads that overlap for continuous printing across the width of a print media, and is capable of printing more pages at a faster rate than conventional scanning, or reciprocating, type pen carriage systems that travel back and forth across a print zone to print. A printbar assembly can be pivoted about a hinge from a print position to a service position to provide service access to printheads on the printbar assembly. In the service position, a wiper assembly can engage the printbar assembly to clean the printheads with wipers and/or cover the printheads with printhead caps. The hinged printbar assembly described herein, and the coordination with a wiper assembly, can be implemented in many different printing devices, to include inkjet printing devices.
Exemplary Printer Architecture
FIG. 1
illustrates various components of an exemplary printing device
100
that can be utilized to implement the inventive techniques described herein. Printer
100
includes one or more processors
102
, an electrically erasable programmable read-only memory (EEPROM)
104
, ROM
106
(non-erasable), and a random access memory (RAM)
108
. Although printer
100
is illustrated having an EEPROM
104
and ROM
106
, a particular printer may only include one of the memory components. Additionally, although not shown, a system bus typically connects the various components within the printing device
100
.
The printer
100
also has a firmware component
110
that is implemented as a permanent memory module stored on ROM
106
. The firmware
110
is programmed and tested like software, and is distributed with the printer
100
. The firmware
110
can be implemented to coordinate operations of the hardware within printer
100
and contains programming constructs used to perform such operations.
Processor(s)
102
process various instructions to control the operation of the printer
100
and to communicate with other electronic and computing devices. The memory components, EEPROM
104
, ROM
106
, and RAM
108
, store various information and/or data such as configuration information, fonts, templates, data being printed, and menu structure information. Although not shown, a particular printer can also include a flash memory device in place of or in addition to EEPROM
104
and ROM
106
.
Printer
100
also includes a disk drive
112
, a network interface
114
, and a serial/parallel interface
116
. Disk drive
112
provides additional storage for data being printed or other information maintained by the printer
100
. Although printer
100
is illustrated having both RAM
108
and a disk drive
112
, a particular printer may include either RAM
108
or disk drive
112
, depending on the storage needs of the printer. For example, an inexpensive printer may include a small amount of RAM
108
and no disk drive
112
, thereby reducing the manufacturing cost of the printer.
Network interface
114
provides a connection between printer
100
and a data communication network. The network interface
114
allows devices coupled to a common data communication network to send print jobs, menu data, and other information to printer
100
via the network. Similarly, serial/parallel interface
116
provides a data communication path directly between printer
100
and another electronic or computing device. Although printer
100
is illustrated having a network interface
114
and serial/parallel interface
116
, a particular printer may only include one interface component.
Printer
100
also includes a print unit
118
that includes mechanisms arranged to selectively apply an imaging medium such as liquid ink, toner, and the like to a print media in accordance with print data corresponding to a print job. Print media can include any form of media used for printing such as paper, plastic, fabric, Mylar, transparencies, and the like, and different sizes and types such as 8½×11, A4, roll feed media, etc. For example, print unit
118
can include an inkjet printing mechanism that selectively causes ink to be applied to a print media in a controlled fashion. The ink on the print media can then be more permanently fixed to the print media, for example, by selectively applying conductive or radiant thermal energy to the ink. Those skilled in the art will recognize that there are many different types of print units available, and that for the purposes of the present invention, print unit
118
can include any of these different types.
Printer
100
also includes a user interface and menu browser
120
, and a display panel
122
. The user interface and menu browser
120
allows a user of the printer
100
to navigate the printer's menu structure. User interface
120
can be indicators or a series of buttons, switches, or other selectable controls that are manipulated by a user of the printer. Display panel
122
is a graphical display that provides information regarding the status of the printer
100
and the current options available to a user through the menu structure.
Printer
100
can, and typically does include application components
124
that provide a runtime environment in which software applications or applets can run or execute. Those skilled in the art will recognize that there are many different types of runtime environments available. A runtime environment facilitates the extensibility of printer
100
by allowing various interfaces to be defined that, in turn, allow the application components
124
to interact with the printer.
General reference is made herein to one or more printing devices, such as printing device
100
. As used herein, “printing device” means any electronic device having data communications, data storage capabilities, and/or functions to render printed characters and images on a print media. A printing device may be a printer, fax machine, copier, plotter, and the like. The term “printer” includes any type of printing device using a transferred imaging medium, such as ejected ink, to create an image on a print media, and using a wiper assembly to clean imaging medium residue from an imaging medium applicator. Examples of such a printer can include, but are not limited to, inkjet printers, dry medium printers, copiers, facsimile machines, plotters, portable printing devices, cameras, and video printers, as well as multi-function devices such as a combination facsimile/printer or facsimile/scanner. Although specific examples may refer to one or more of these printers, such examples are not meant to limit the scope of the claims or the description, but are meant to provide a specific understanding of the described implementations.
Exemplary Printing Device
FIG. 2
illustrates a printing device
200
that can include one or more of the components of the exemplary printing device
100
(FIG.
1
). The various exemplary printing device configurations are described in the environment and context of an inkjet printing device. While it is apparent that printing device components vary from one device to the next, those skilled in the art will recognize the applicability of the present invention to printing devices in general.
Printing device
200
includes a print media container
202
, a media handling assembly
204
, and a print unit
206
. The print media container
202
holds print media
208
until the media handling assembly
204
takes up a print media and routes it through the printing device
200
for printing. The physical path of the print media through a printer is typically referred to as the “print path” or “print media path”. When the print media
208
is routed within printing device
200
by the media handling assembly
204
, the print media passes through a print region
210
in the printing device. Within print region
210
, an imaging medium, such as ink, is transferred from the print unit
206
to print media
208
in response to the printing device
200
receiving print data corresponding to a print job.
The media handling assembly
204
includes components to route print media
208
through the printing device
200
. The media handling assembly components include a media routing belt
212
that is positioned to route the print media
208
through the print region
210
. The media routing belt
212
can be formed of a metal material, or other material that withstands the structural demands imposed by the printing process, to include localized heat that is generated to permanently fix an imaging medium, such as ink, to a print media.
The media routing belt
212
is driven by a belt drive and/or pulley and roller system
214
which is coupled to a motor drive unit (not shown). Those skilled in the art will recognize that there are any number of media handling assembly configurations that can be implemented in any number of printing devices to route print media through a printing device.
The media handling assembly also includes a vacuum system
216
to hold a print media
208
on the media routing belt
212
while the print media
208
is routed through the printing device
200
. The media routing belt
212
can be perforated, or otherwise facilitate air flow through it, such that the vacuum system
216
located underneath the belt can hold the print media
208
on top of the belt while the print media is routed through the print region
210
.
Print unit
206
includes a service station
218
and a printbar assembly
220
. The print unit
206
can have one or more printbar assemblies to deposit an imaging medium onto a print media
208
within the print region
210
. Printbar assembly
220
is illustrated from an end-view, and spans the width of a print media
208
as the print media is routed in printing device
200
.
FIG. 3
illustrates a configuration of more than one printbar assembly
220
positioned for printing over a print media
208
that is routed in printing device
200
via the media routing belt
212
.
Service station
218
includes a wiper assembly
222
that is mounted on, coupled to, and/or integrated with service station
218
to clean nozzle sections of printheads
224
on the printbar assembly
220
. A wiper assembly
222
has wipers
226
to clean the printheads
224
and remove ink residue and contaminants to maintain a desired printing quality.
The printheads
224
are cleaned periodically during operation of printing device
200
. A processor, or processors, in printing device
200
schedules routine servicing of the printheads based upon the printing time, the number of ink drops being ejected, and/or other printing related factors. For example, the printheads can be cleaned after an approximate time duration, such as after every ten minutes of printing time, or the printheads can be cleaned after a number of print media pages are printed, such as after every one-hundred pages. The service station
218
can have multiple wiper assemblies corresponding to multiple printbar assemblies in print unit
206
.
Exemplary Printbar Assembly
FIG. 4
illustrates components of an exemplary printbar assembly
220
. The printbar assembly
220
is shown having three print modules
400
,
402
, and
404
, although any number of print modules can be combined in a printbar assembly to span the width of a print media, a print region, or span a printing width. A print module is also commonly referred to as a “cartridge”, or a “pen”. Conventionally, a print module includes an ink reservoir
406
to store a supply of ink and electrical connectors
408
to receive printing control signals from one or more printing device processors.
The printbar assembly
220
has a framework
410
to support and align the print modules, and to install the printbar assembly in a printing device. Those skilled in the art will recognize that any number of varying framework configurations can be implemented to support the print modules, and the printbar assembly in a printing device.
A print module, such as print module
400
, has any number of printheads
412
, each having multiple nozzles that eject ink onto a print media to form an image. A printhead is also commonly referred to as a “die”. Print module
402
has multiple printheads such as printhead
414
, and print module
404
has multiple printheads such as printhead
416
. Each printhead has a longitudinal axis
422
and a transverse axis
424
.
Collectively, the printheads on print bar assembly
220
span a printing width, a print region, or a print media width, and overlap to effectively deposit or transfer an imaging medium across the printing width without gaps in the imaging medium. The printheads on an individual print module overlap, and the printheads on adjacent print modules overlap. For example printheads
412
(
2
) and
412
(
4
) on print module
400
have an overlap
418
, and printhead
412
(
4
) on print module
400
has an overlap
420
with printhead
414
on print module
402
.
Exemplary Wiper Assemblies
FIG. 5
illustrates components of an exemplary wiper assembly
222
. The wiper assembly is shown adjacent printbar assembly
220
that is also illustrated in FIG.
4
.
FIG. 5
illustrates an exemplary alignment and configuration of wiper components on the wiper assembly
222
with corresponding printheads on the printbar assembly
220
.
Wiper assembly
222
has a framework
500
to support the wiper components, and to install the wiper assembly in a printing device. Those skilled in the art will recognize that any number of varying framework configurations can be implemented to support the wiper components, and the wiper assembly in a printing device. Wiper assembly
222
can also include a drive mechanism (not shown) that facilitates the wiper assembly being positioned in proximity to a print bar assembly
220
such that wiper components on the wiper assembly
222
can contact and clean corresponding printheads on the printbar assembly
220
. The drive mechanism can comprise any conventional drive coupling device that is mechanically coupled to and powered by a separate power source, such as a motor.
Wiper assembly
222
is shown having varying wiper component configurations in different regions of the wiper assembly, although it should be recognized that in practice, the wiper components would be standardized on the wiper assembly. In a first region
502
of wiper assembly
222
, wipers
504
are illustrated in a configuration having two wipers, one having a width corresponding to one-half the width of a print module
400
, and the other wiper having a width corresponding to the width of a printhead
412
.
The wipers in region
502
correspond to the printheads
412
on print module
400
. For example, wipers
504
(
1
) correspond to printhead
412
(
1
) (when the printbar assembly is “flipped over” and positioned above the wiper assembly, or vice-versa). When wipers
504
(
1
) are positioned to contact printhead
412
(
1
), the wipers are moved across the printhead in a direction that is parallel to a longitudinal axis
506
of printhead
412
(
1
) to remove any ink residue and other contaminants from the printhead. It should be recognized that the movement between the wipers and the printhead is relative, and that the printhead can be moved across the wipers in a parallel direction relative to the wipers to clean the printhead. Furthermore, for bi-directional wiping, the wipers
504
(
1
) can be moved in a first direction that is parallel to a longitudinal axis
506
of printhead
412
(
1
), and in a second direction that is opposite to the first direction, to clean printhead
412
(
1
).
In region
502
of wiper assembly
222
, individual wipers
504
correspond to each of the printheads
412
on print module
400
. That is, wipers
504
(
1
) clean printhead
412
(
1
), wipers
504
(
2
) clean printhead
412
(
2
), wipers
504
(
3
) clean printhead
412
(
3
), and wipers
504
(
4
) clean printhead
412
(
4
) when the wipers contact the printheads and move in a direction that is parallel to a longitudinal axis of the printheads.
In a region
508
of wiper assembly
222
, wipers are illustrated in a configuration having two wipers that both correspond to one-half the width of a print module, such that the printheads and the entire width of the print module is cleaned when wiped with the wipers. The wipers
510
in region
508
correspond to printheads
414
on print module
402
, and each set of wipers
510
correspond to two of the printheads
414
that are aligned on print module
402
. For example, wipers
510
(
1
) clean printhead
414
(
1
) and printhead
414
(
2
) when the wipers contact the printheads and move in a direction that is parallel to a longitudinal axis of the printheads, such as longitudinal axis
506
.
In a region
512
of wiper assembly
222
, wipers are illustrated in a configuration having only one wiper that corresponds to one-half the width of a print module, such that the printheads and the entire width of the print module is cleaned when wiped with the wipers. The wipers in region
512
correspond to printheads
416
on print module
404
, and an individual wiper
514
corresponds to one printhead
416
on print module
404
.
FIG. 6
illustrates an end-view of printbar assembly
220
and wiper assembly
222
, such as shown in
FIG. 5
, positioned one over the other in proximity such that the wipers on wiper assembly
222
contact corresponding printheads on printbar assembly
220
. For example, wipers
504
(
1
) and
504
(
3
) are positioned to contact and clean printheads
412
(
1
) and
412
(
3
) on print module
400
, respectively. Additionally, wipers
510
(
1
) and
510
(
2
) are positioned and aligned to contact and clean printheads
414
(
1
) and
414
(
3
) on print module
402
, respectively.
FIG. 6
also illustrates the wiper assembly
222
having printhead caps
580
and
582
to cover printheads
414
on print module
402
and printheads
412
on print module
400
, respectively. The printhead caps
580
and
582
prevent ink in the nozzles of the printheads from drying when the printer is sitting idle, and prevent contaminants from collecting in the nozzles and on the printheads.
To position the caps
580
and
582
in proximity to the printheads for the purpose of engaging the printheads and the printhead caps, the wiper assembly
222
is designed to rotate about a central longitudinal axis
590
. When wiper assembly
222
is rotated about axis
590
, and the printhead caps are positioned to engage the printheads, either the wiper assembly
222
and/or the printbar assembly
220
can be moved in relation to the other to engage and cover the printheads with the printhead caps.
FIG. 7
illustrates components of an exemplary wiper assembly
550
. The wiper assembly is shown adjacent printbar assembly
220
that is also illustrated in FIG.
4
.
FIG. 7
illustrates an exemplary alignment and configuration of wiper components and printhead caps on wiper assembly
550
with corresponding printheads on the printbar assembly
220
.
Wiper assembly
550
has a framework
552
to support the wiper components and the printhead caps, and to install the wiper assembly in a printing device. Those skilled in the art will recognize that any number of varying framework configurations can be implemented to support the wiper components and the printhead caps, and the wiper assembly in a printing device.
Wiper assembly
550
can also include a drive mechanism (not shown) that facilitates the wiper assembly being positioned in proximity to a print bar assembly
220
such that wiper components on the wiper assembly
550
can contact and clean corresponding printheads on the printbar assembly
220
. Wiper assembly
550
can also be positioned such that printhead caps on the wiper assembly engage and cover corresponding printheads and/or print modules on the printbar assembly
220
. Either the wiper assembly
550
and/or the printbar assembly
220
can be moved in relation to the other to engage and cover the printheads with the printhead caps. The drive mechanism can comprise any conventional drive coupling device that is mechanically coupled to and powered by a separate power source, such as a motor.
Wiper assembly
550
has a first region
554
with wipers
556
illustrated in a configuration having two wipers, one having a width corresponding to one-half the width of a print module
400
, and the other wiper having a width corresponding to the width of a printhead
412
.
The wipers in region
554
correspond to the printheads
412
on print module
400
. For example, wipers
556
(
1
) correspond to printheads
412
(
1
) and
412
(
2
) (when the printbar assembly is “flipped over” and positioned above the wiper assembly, or vice-versa). When wipers
556
(
1
) are positioned to contact printhead
412
(
1
), the wipers are moved across the printhead in a direction that is parallel to a longitudinal axis
422
(
FIG. 4
) of the printhead to remove any ink residue and other contaminants from the printhead. It should be recognized that the movement between the wipers and the printhead is relative, and that the printhead can be moved across the wipers in a parallel direction relative to the wipers to clean the printhead. Furthermore, for bi-directional wiping, the wipers
556
(
1
) can be moved in a first direction that is parallel to a longitudinal axis of printhead
412
(
1
), and in a second direction that is opposite to the first direction, to clean printhead
412
(
1
).
In a region
558
of wiper assembly
550
, wipers
560
correspond to printheads
414
on print module
402
, and each set of wipers
560
correspond to two of the printheads
414
that are aligned on print module
402
. For example, wipers
560
(
1
) clean printhead
414
(
1
) and printhead
414
(
2
) when the wipers contact the printheads and move in a direction that is parallel to a longitudinal axis
422
(
FIG. 4
) of the printheads. In a region
562
of wiper assembly
222
, wipers
564
correspond to printheads
416
on print module
404
.
Wiper assembly
550
also includes printhead caps
566
,
568
, and
570
. The printhead caps are positioned on the wiper assembly between the wipers such that they do not interfere with cleaning the printheads on printbar assembly
220
. Printhead cap
566
on wiper assembly
550
corresponds to print module
400
on printbar assembly
220
. When the wiper assembly
550
and printbar assembly
220
are positioned for capping the print modules and/or printheads, printhead cap
566
engages print module
400
to cover printheads
412
on the print module
400
. Similarly, printhead cap
568
engages print module
402
to cover printheads
414
, and printhead cap
570
engages print module
404
to cover printheads
416
. It should be recognized that capping movement between the printbar assembly
220
and the wiper assembly
550
is relative, and that either or both of the assemblies can be moved such that the printhead caps cover the printheads.
Exemplary Wiper Configurations
FIG. 8
illustrates a section of a wiper assembly
222
, such as shown in
FIGS. 5 and 6
, having a wiper configuration
600
that includes two wipers
602
and
604
, although any number of wipers can be configured together to clean a corresponding printhead.
FIG. 8
also illustrates a side-view section of printhead cap
582
and central longitudinal axis
590
, as described above in reference to FIG.
6
. The wipers
602
and
604
can be configured such as wipers
504
(FIG.
5
), for example, where one wiper
602
corresponds to one-half the width of a print module
400
, and the other wiper
604
has a width corresponding to the width of a printhead. Alternatively, the wipers can be configured such as wipers
510
(FIG.
5
), where both wipers
602
and
604
are the same width and correspond to at least one-half the width of a print module.
Each of the wipers
602
and
604
have an elongated blade
606
that engages and wipes associated printhead nozzle sections to remove ink residue and build-up. The blade
606
of a wiper has sufficient width to wipe a cleaning path over all of the printhead nozzles in one pass across a corresponding printhead.
The wipers
602
and
604
can be formed of a resilient, non-abrasive, elastomeric material, such as nitrile rubber, ethylene polypropylene diene monomer (EPDM), or other comparable materials. Those skilled in the art will recognize that the wipers can be made with any number of varying materials, and combinations of materials.
FIG. 9
illustrates a section of a wiper assembly
222
having a wiper configuration
650
that includes a wiper
652
and a spring assembly
654
. The configuration
650
can also include any number of wipers positioned together to clean a corresponding printhead, such as two wipers together as shown in configuration
600
(FIG.
8
). The spring assembly
654
includes a spring
656
that applies a pressure, or force, to hold the wiper
652
in contact with a printhead while cleaning the printhead. The spring assembly
654
also includes guideposts
658
and slidable members
660
to align travel of the spring assembly in directions indicated by arrows
662
.
Additionally, spring assembly
654
compensates for variations in spacing between the wiper assembly
222
and a corresponding printbar assembly that can be caused in part by manufacturing tolerances. Any spacing variations between a wiper assembly and a printbar assembly translate to spacing variations between a wiper and a printhead which can impair the cleaning effectiveness of the wiper due to inadequate contact with the printhead.
Exemplary Hinged Printbar Assembly
FIG. 10
illustrates an exemplary hinged printbar assembly
700
. The printbar assembly
700
is coupled to a fixed member
702
via a hinge
704
. The fixed member
702
can be a component of a print unit in a printing device, part of a framework structure of the printing device, or the like.
The hinged printbar assembly
700
has print modules
706
,
708
, and
710
, each having printheads
712
. The printheads
712
of the print modules collectively span a width of a print media
208
when the hinged printbar assembly
700
is positioned in the print position, as shown in FIG.
10
. Print media
208
is shown from an end-view and is routed in a printing device via the media routing belt
212
(FIG.
2
).
FIG. 11
illustrates that print modules
706
,
708
, and
710
collectively pivot about hinge
704
in a direction indicated by arrow
714
to a service position. Pivoting the hinged printbar assembly
700
to the service position provides service access to the printheads
712
. The wiper assembly
720
has wipers
722
that clean the printheads
712
when the wiper assembly is moved in a direction that is parallel to a longitudinal axis
422
(
FIG. 4
) of the printheads. For bi-directional wiping, the wiper assembly can be moved in a first direction that is parallel to a longitudinal axis of the printheads, and in a second direction that is opposite to the first direction, to clean the printheads.
Wiper assembly
720
also includes printhead caps
724
,
726
, and
728
that engage the print modules
706
,
708
, and
710
, respectively, to cover the printheads
712
. Either the wiper assembly
720
and/or the printbar assembly
700
can be moved in relation to the other to engage and cover the printheads with the printhead caps.
Wiper assembly
720
has a support
730
connected to a guidable member
732
that slides, or otherwise engages, a guide
734
of hinged printbar assembly
700
. The guide
734
can be a channel guide within the hinged printbar assembly
700
, a guide component configured external to the hinged printbar assembly, or any other type of wiper assembly servicing guide. Optionally, the wiper assembly
720
can have a second support
736
connected to a guidable member
738
that also slides, or otherwise engages, the guide
734
.
When guidable member
732
and/or
738
is engaged within guide
734
, the guide and the guidable member(s) interact to maintain contact between wipers
722
and printheads
712
when the wiper assembly
720
moves in either direction indicated by arrow
740
. Additionally, when wiper assembly
720
moves in a direction indicated by arrow
742
, printhead caps
724
,
726
, and
728
engage and are held in place over the respective print modules.
FIG. 11
also illustrates a wiper assembly positioning mechanism
744
connected to, or otherwise coupled to, wiper assembly
720
that moves the wiper assembly in the directions indicated by arrows
740
and
742
. Those skilled in the art will recognize that there are any number of guide and guidable member configurations, and any number of wiper assembly positioning mechanisms, that can be implemented in any number of printing devices to facilitate wiper assembly
720
servicing the hinged printbar assembly
700
.
Methods for Servicing a Hinged Printbar Assembly
FIG. 12
illustrates a method for servicing a hinged printbar assembly. The order in which the method is described is not intended to be construed as a limitation. Furthermore, the method can be implemented in any suitable hardware, software, firmware, or combination thereof. In addition, the method can be implemented by one or more processors executing instructions that are maintained on a computer-readable media.
At block
800
, an imaging medium, such as ink, is transferred onto a print media with printheads of a hinged printbar assembly. A print module has one or more printheads, and one or more print modules are coupled to the hinged printbar assembly. The printheads of the print modules collectively span a width of the print media when the hinged printbar assembly is in a print position.
At block
802
, the hinged printbar assembly is pivoted about a hinge from the print position to a service position. In the service position, the printheads of the hinged printbar assembly are accessible for cleaning. At block
804
, a wiper assembly guidable member engages a wiper assembly servicing guide to position the wiper assembly in a service position. The guide can be a channel guide in the hinged printbar assembly, a guide on the framework of the hinged printbar assembly, or any other type of wiper assembly servicing guide. In the service position, wipers on the wiper assembly contact the printheads on the hinged printbar assembly.
At block
806
, the wiper assembly is moved in a direction parallel to a longitudinal axis of the printheads such that the wipers on the wiper assembly clean the printheads. For bi-directional wiping, the wiper assembly can be moved in a first direction, and then in a second direction opposite to the first direction to clean the printheads. At block
808
, contact between the wipers on the wiper assembly and the printheads is maintained by the interaction of the guidable member and the wiper assembly servicing guide when the wiper assembly is moved to clean the printheads.
At block
810
, the wiper assembly is positioned such that the printhead caps on the wiper assembly engage the print modules on the hinged printbar assembly and cover the corresponding printheads. The capping movement between the printbar assembly and the wiper assembly is relative, such that either or both of the assemblies can be moved to cover the printheads with the printhead caps.
Conclusion
A printbar assembly can be pivoted about a hinge from a print position to a service position to provide service access to printheads on the printbar assembly. In the service position, a wiper assembly can engage the printbar assembly to clean the printheads with wipers and/or cover the printheads with printhead caps.
Although the invention has been described in language specific to structural features and/or methodological steps, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or steps described. Rather, the specific features and steps are disclosed as preferred forms of implementing the claimed invention.
Claims
- 1. An inkjet printing mechanism, comprising:one or more hinged printbar assemblies, an individual hinged printbar assembly configured to pivot about a hinge between a print position and a service position; one or more print modules coupled to the individual hinged printbar assembly, an individual print module having one or more printheads, the one or more printheads of the one or more print modules collectively configured to span a width of a print media when the individual hinged printbar assembly is in the print position; and one or more wiper assemblies, an individual wiper assembly configured to service printheads on the individual hinged printbar assembly, the individual wiper assembly including a guidable member configured to engage a guide of the individual hinged printbar assembly.
- 2. An inkjet printing mechanism as recited in claim 1, wherein the one or more hinged printbar assemblies are collectively configured to be pivoted about the hinge.
- 3. An inkjet printing mechanism as recited in claim 1, wherein the one or more wiper assemblies are collectively configured to service the printheads on the one or more hinged printbar assemblies.
- 4. An inkjet printing mechanism as recited in claim 1, wherein the one or more hinged printbar assemblies are collectively configured to be pivoted about the hinge from the print position to the service position, and wherein the one or more wiper assemblies are collectively configured to service the printheads on the one or more hinged printbar assemblies.
- 5. An inkjet printing mechanism as recited in claim 1, wherein the guidable member is a slidable member of the individual wiper assembly configured to engage the guide of the individual hinged printbar assembly.
- 6. An inkjet printing mechanism as recited in claim 1, wherein the guide is a channel guide in the individual hinged printbar assembly that engages the guidable member of the individual wiper assembly.
- 7. An inkjet printing mechanism as recited in claim 1, wherein the guide is a wiper assembly servicing guide in the individual hinged printbar assembly that engages the guidable member of the individual wiper assembly.
- 8. An inkjet printing mechanism as recited in claim 1, wherein the guidable member of the individual wiper assembly is configured to engage the guide of the individual hinged printbar assembly in the service position, and wherein the individual wiper assembly further includes one or more wipers configured to clean the one or more printheads on the individual hinged printbar assembly.
- 9. An inkjet printing mechanism as recited in claim 1, wherein the individual wiper assembly includes one or more wipers configured to clean the one or more printheads on the individual hinged printbar assembly, and wherein the guide and the guidable member are configured for interaction to maintain contact between the one or more wipers and the one or more printheads.
- 10. An inkjet printing mechanism as recited in claim 1, wherein the individual wiper assembly includes one or more printhead caps configured to cover the one or more printheads on the individual hinged printbar assembly.
- 11. A hinged printbar assembly, comprising:a framework that includes a guide configured to engage a guidable member of a wiper assembly; one or more print modules coupled to the framework, an individual print module having one or more printheads, the one or more printheads of the one or more print modules collectively configured to span a print region in a print position; and a hinge configured to couple the framework to a fixed member, wherein the one or more print modules are collectively configured to pivot about the hinge between the print position and a service position.
- 12. A hinged printbar assembly as recited in claim 11, wherein the guidable member is a slidable member of the wiper assembly that engages the guide of the framework.
- 13. A hinged printbar assembly as recited in claim 11, wherein the guide is a channel guide in the framework configured to engage the guidable member of the wiper assembly when the one or more print modules are in the service position.
- 14. A hinged printbar assembly as recited in claim 11, wherein the guide is an external guide of the framework configured to engage the guidable member of the wiper assembly when the one or more print modules are in the service position.
- 15. A hinged printbar assembly as recited in claim 11, wherein the wiper assembly includes one or more wipers configured to clean the one or more printheads of the one or more print modules, and wherein the guide and the guidable member are configured for interaction to maintain contact between the one or more wipers and the one or more printheads.
- 16. A hinged printbar assembly as recited in claim 11, wherein the wiper assembly includes one or more printhead caps configured to engage the one or more print modules and cover the one or more printheads, and wherein the guide and the guidable member are configured for interaction to secure the one or more printhead caps over the one or more printheads.
- 17. A method, comprising:transferring an imaging medium onto a print media with one or more printheads of a printbar assembly in a print position, the one or more printheads collectively spanning a width of the print media; pivoting the one or more printheads about a hinge between the print position and a service position; engaging a guide of the printbar assembly with a guidable member of a wiper assembly; and servicing the one or more printheads with a the wiper assembly when the one or more printheads are in the service position.
- 18. A method as recited in claim 17, wherein pivoting comprises pivoting the printbar assembly about the hinge to collectively pivot the one or more printheads.
- 19. A method as recited in claim 17, wherein the guidable member is a slidable member of the wiper assembly that engages the guide of the printbar assembly.
- 20. A method as recited in claim 17, wherein the guide is a channel guide in the printbar assembly that can be engaged with the guidable member of the wiper assembly.
- 21. A method as recited in claim 17, wherein the guide is a wiper assembly servicing guide that can be engaged with a the guidable member of the wiper assembly.
- 22. A method as recited in claim 17, further comprising maintaining contact between the one or more printheads and the wiper assembly via an interaction of the guide and the guidable member.
- 23. A method as recited in claim 17, wherein servicing comprises cleaning the one or more printheads with one or more wipers coupled to the wiper assembly.
- 24. A method as recited in claim 17, wherein servicing comprises cleaning the one or more printheads with one or more wipers coupled to the wiper assembly, and further comprises maintaining contact between the one or more wipers and the one or more printheads when said engaging the guide of the printbar assembly with the guidable member of the wiper assembly.
- 25. A method as recited in claim 17, further comprising covering the one or more printheads with one or more printhead caps coupled to the wiper assembly.
- 26. A method for servicing an inkjet printhead on a printbar assembly in an inkjet printing device, the method comprising:pivoting the inkjet printhead about a hinge from a print position to a service position; engaging a guide of the printbar assembly with a guidable member of a wiper assembly; and cleaning the inkjet printhead with one or more wipers on the wiper assembly by moving the wiper assembly in a direction parallel to a longitudinal axis of the inkjet printhead.
- 27. A method as recited in claim 26, wherein pivoting comprises pivoting the printbar assembly about the hinge.
- 28. A method as recited in claim 26, wherein engaging comprises maintaining contact between the one or more wipers and the inkjet printhead.
- 29. A method as recited in claim 26, further comprising covering the inkjet printhead with a printhead cap on the wiper assembly.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
5206666 |
Watanabe et al. |
Apr 1993 |
A |
5534897 |
Anderson et al. |
Jul 1996 |
A |