Printing mechanism hinged printbar assembly

Information

  • Patent Grant
  • 6789875
  • Patent Number
    6,789,875
  • Date Filed
    Monday, June 23, 2003
    21 years ago
  • Date Issued
    Tuesday, September 14, 2004
    20 years ago
Abstract
In an implementation of printing mechanism hinged printbar assembly, a hinged printbar assembly pivots about a hinge between a print position and a service position. Print modules coupled to the hinged printbar assembly each have one or more printheads and the printheads of the print modules collectively span a width of a print media when the hinged printbar assembly is in the print position. A wiper assembly services the printheads on the hinged printbar assembly and includes printhead caps to cover the printheads on the hinged printbar assembly.
Description




TECHNICAL FIELD




This invention relates to printing mechanisms and, in particular, to hinged page wide array printbars and a wiper assembly.




BACKGROUND




An inkjet printer includes a printing assembly having a printhead, or printheads, to deposit ink onto a print media, such as paper. A printhead has an orifice plate that is formed with nozzles through which ink drops are “fired”, or otherwise ejected, onto the print media to form an image, such as text or a picture. The ink drops dry, or are heated to dry, on the print media shortly after deposition to form the printed image.




There are various types of inkjet printheads including, for example, thermal inkjet printheads and piezoelectric inkjet printheads. For a thermal inkjet printhead, ink droplets are ejected from individual nozzles by localized heating with a heating element located at individual nozzles. An electric current is applied to a heating element to heat it up which causes a small volume of ink to be rapidly heated and vaporized. Once vaporized, the ink is ejected through the nozzle. A driver circuit is coupled to individual heating elements to provide the energy pulses and thereby controllably deposit ink drops from associated individual nozzles. The drivers are responsive to character generators and other image forming circuitry to energize selected nozzles of a printhead for forming images on the print media.




During printing, ink tends to build up at the nozzle orifices of a printhead. This build-up of residual ink can be caused by ink droplets that are not completely ejected from a nozzle, excess ink at the orifice that is not fully vaporized, or ink spatterings that reflect from the print media when the ink is ejected. The small nozzle orifices of a printhead are also susceptible to clogging by quick drying ink, dust particles and paper fibers, and from solids within the ink. Partially or completely blocked nozzles can result in either missing or misdirected ink drops being deposited onto the print media, either of which impairs printing and degrades the print quality.




The printing assembly typically includes a service station having wipers to clean and preserve the functionality of the printheads. The service station includes a wiper, or wipers, for wiping a printhead to remove ink residue and other contaminants that have been deposited or collected on the printhead surface and over the nozzle openings in the printhead surface. A service station can also include a cap, or capping mechanism, which covers a printhead when the printer is not printing to prevent the ink in the nozzles from drying, and to prevent contaminants from collecting in and over the nozzles.




A conventional inkjet printer has a print unit that includes a reciprocating inkjet pen carriage system for travel back and forth across a print zone along an axis that spans a print media, or otherwise spans a printing width. A conventional print unit also includes a service station fixed within the inkjet printer away from the print zone. To service the printhead nozzles of the inkjet pen carriage system, the carriage system travels along the axis and away from the print zone, or outside of the print zone, to the service station.




With the advent of page wide array printbar assemblies having multiple printheads that span the width of a print media, or otherwise span a printing width, there is a need for improved printing mechanisms having printbar assemblies that are accessible to clean the multiple printheads, and service station assemblies that move wipers and printhead caps to the printheads, rather than the printheads being moved to the wipers at a service station.




SUMMARY




A print unit, such as an inkjet printing mechanism, includes a hinged printbar assembly that has print modules with one or more printheads to deposit an imaging medium, such as ink, onto a print media. The one or more printheads of the print modules collectively span a width of a print media when the hinged printbar assembly is in a print position. The hinged printbar assembly pivots about a hinge from the print position to a service position to provide service access to the one or more printheads of the print modules.




The print unit also includes a wiper assembly having one or more wipers that correspond to the one or more printheads, such that when the wiper assembly and the print module are positioned in the service position, the wipers clean the printheads of ink residue and contaminants. The wiper assembly has a guidable member that engages a wiper assembly servicing guide to guide the wipers when cleaning the printheads. The wiper assembly servicing guide can include a channel guide within the hinged printbar assembly, or a guide component configured external to the hinged printbar assembly. The wiper assembly servicing guide and the guidable member interact to maintain contact between the one or more wipers and the one or more printheads of the print modules.











BRIEF DESCRIPTION OF THE DRAWINGS




The same numbers are used throughout the drawings to reference like features and components.





FIG. 1

is block diagram that illustrates various components of an exemplary printing device.





FIG. 2

is an illustration of various components of an exemplary printing device.





FIG. 3

is an illustration of printbar assemblies positioned for printing a print media.





FIG. 4

is an illustration of an exemplary printbar assembly having print modules and multiple printheads.





FIG. 5

is an illustration of a wiper assembly having various wiper configurations that correspond to printheads on a printbar assembly.





FIG. 6

is an illustration of a wiper assembly and wipers that correspond to printheads on a printbar assembly.





FIG. 7

is an illustration of a wiper assembly having wipers that correspond to printheads and printhead caps that correspond to print modules on a printbar assembly.





FIG. 8

is an illustration of a wiper assembly having a wiper configuration that includes two wipers.





FIG. 9

is an illustration of a wiper assembly having a wiper configuration that includes a spring to apply pressure and hold a wiper in contact with a printhead.





FIG. 10

is an illustration of a hinged printbar assembly in a print position.





FIG. 11

is an illustration of a hinged printbar assembly in a service position and a corresponding wiper assembly.





FIG. 12

is a flow diagram that describes a method for servicing a hinged printbar assembly.











DETAILED DESCRIPTION




Introduction




The following describes systems and methods for a printing mechanism having hinged printbar assemblies and corresponding wiper assemblies to clean printheads on print modules coupled to a hinged printbar assembly. A printbar assembly, also referred to as a page wide array printbar, has printheads that overlap for continuous printing across the width of a print media, and is capable of printing more pages at a faster rate than conventional scanning, or reciprocating, type pen carriage systems that travel back and forth across a print zone to print. A printbar assembly can be pivoted about a hinge from a print position to a service position to provide service access to printheads on the printbar assembly. In the service position, a wiper assembly can engage the printbar assembly to clean the printheads with wipers and/or cover the printheads with printhead caps. The hinged printbar assembly described herein, and the coordination with a wiper assembly, can be implemented in many different printing devices, to include inkjet printing devices.




Exemplary Printer Architecture





FIG. 1

illustrates various components of an exemplary printing device


100


that can be utilized to implement the inventive techniques described herein. Printer


100


includes one or more processors


102


, an electrically erasable programmable read-only memory (EEPROM)


104


, ROM


106


(non-erasable), and a random access memory (RAM)


108


. Although printer


100


is illustrated having an EEPROM


104


and ROM


106


, a particular printer may only include one of the memory components. Additionally, although not shown, a system bus typically connects the various components within the printing device


100


.




The printer


100


also has a firmware component


110


that is implemented as a permanent memory module stored on ROM


106


. The firmware


110


is programmed and tested like software, and is distributed with the printer


100


. The firmware


110


can be implemented to coordinate operations of the hardware within printer


100


and contains programming constructs used to perform such operations.




Processor(s)


102


process various instructions to control the operation of the printer


100


and to communicate with other electronic and computing devices. The memory components, EEPROM


104


, ROM


106


, and RAM


108


, store various information and/or data such as configuration information, fonts, templates, data being printed, and menu structure information. Although not shown, a particular printer can also include a flash memory device in place of or in addition to EEPROM


104


and ROM


106


.




Printer


100


also includes a disk drive


112


, a network interface


114


, and a serial/parallel interface


116


. Disk drive


112


provides additional storage for data being printed or other information maintained by the printer


100


. Although printer


100


is illustrated having both RAM


108


and a disk drive


112


, a particular printer may include either RAM


108


or disk drive


112


, depending on the storage needs of the printer. For example, an inexpensive printer may include a small amount of RAM


108


and no disk drive


112


, thereby reducing the manufacturing cost of the printer.




Network interface


114


provides a connection between printer


100


and a data communication network. The network interface


114


allows devices coupled to a common data communication network to send print jobs, menu data, and other information to printer


100


via the network. Similarly, serial/parallel interface


116


provides a data communication path directly between printer


100


and another electronic or computing device. Although printer


100


is illustrated having a network interface


114


and serial/parallel interface


116


, a particular printer may only include one interface component.




Printer


100


also includes a print unit


118


that includes mechanisms arranged to selectively apply an imaging medium such as liquid ink, toner, and the like to a print media in accordance with print data corresponding to a print job. Print media can include any form of media used for printing such as paper, plastic, fabric, Mylar, transparencies, and the like, and different sizes and types such as 8½×11, A4, roll feed media, etc. For example, print unit


118


can include an inkjet printing mechanism that selectively causes ink to be applied to a print media in a controlled fashion. The ink on the print media can then be more permanently fixed to the print media, for example, by selectively applying conductive or radiant thermal energy to the ink. Those skilled in the art will recognize that there are many different types of print units available, and that for the purposes of the present invention, print unit


118


can include any of these different types.




Printer


100


also includes a user interface and menu browser


120


, and a display panel


122


. The user interface and menu browser


120


allows a user of the printer


100


to navigate the printer's menu structure. User interface


120


can be indicators or a series of buttons, switches, or other selectable controls that are manipulated by a user of the printer. Display panel


122


is a graphical display that provides information regarding the status of the printer


100


and the current options available to a user through the menu structure.




Printer


100


can, and typically does include application components


124


that provide a runtime environment in which software applications or applets can run or execute. Those skilled in the art will recognize that there are many different types of runtime environments available. A runtime environment facilitates the extensibility of printer


100


by allowing various interfaces to be defined that, in turn, allow the application components


124


to interact with the printer.




General reference is made herein to one or more printing devices, such as printing device


100


. As used herein, “printing device” means any electronic device having data communications, data storage capabilities, and/or functions to render printed characters and images on a print media. A printing device may be a printer, fax machine, copier, plotter, and the like. The term “printer” includes any type of printing device using a transferred imaging medium, such as ejected ink, to create an image on a print media, and using a wiper assembly to clean imaging medium residue from an imaging medium applicator. Examples of such a printer can include, but are not limited to, inkjet printers, dry medium printers, copiers, facsimile machines, plotters, portable printing devices, cameras, and video printers, as well as multi-function devices such as a combination facsimile/printer or facsimile/scanner. Although specific examples may refer to one or more of these printers, such examples are not meant to limit the scope of the claims or the description, but are meant to provide a specific understanding of the described implementations.




Exemplary Printing Device





FIG. 2

illustrates a printing device


200


that can include one or more of the components of the exemplary printing device


100


(FIG.


1


). The various exemplary printing device configurations are described in the environment and context of an inkjet printing device. While it is apparent that printing device components vary from one device to the next, those skilled in the art will recognize the applicability of the present invention to printing devices in general.




Printing device


200


includes a print media container


202


, a media handling assembly


204


, and a print unit


206


. The print media container


202


holds print media


208


until the media handling assembly


204


takes up a print media and routes it through the printing device


200


for printing. The physical path of the print media through a printer is typically referred to as the “print path” or “print media path”. When the print media


208


is routed within printing device


200


by the media handling assembly


204


, the print media passes through a print region


210


in the printing device. Within print region


210


, an imaging medium, such as ink, is transferred from the print unit


206


to print media


208


in response to the printing device


200


receiving print data corresponding to a print job.




The media handling assembly


204


includes components to route print media


208


through the printing device


200


. The media handling assembly components include a media routing belt


212


that is positioned to route the print media


208


through the print region


210


. The media routing belt


212


can be formed of a metal material, or other material that withstands the structural demands imposed by the printing process, to include localized heat that is generated to permanently fix an imaging medium, such as ink, to a print media.




The media routing belt


212


is driven by a belt drive and/or pulley and roller system


214


which is coupled to a motor drive unit (not shown). Those skilled in the art will recognize that there are any number of media handling assembly configurations that can be implemented in any number of printing devices to route print media through a printing device.




The media handling assembly also includes a vacuum system


216


to hold a print media


208


on the media routing belt


212


while the print media


208


is routed through the printing device


200


. The media routing belt


212


can be perforated, or otherwise facilitate air flow through it, such that the vacuum system


216


located underneath the belt can hold the print media


208


on top of the belt while the print media is routed through the print region


210


.




Print unit


206


includes a service station


218


and a printbar assembly


220


. The print unit


206


can have one or more printbar assemblies to deposit an imaging medium onto a print media


208


within the print region


210


. Printbar assembly


220


is illustrated from an end-view, and spans the width of a print media


208


as the print media is routed in printing device


200


.

FIG. 3

illustrates a configuration of more than one printbar assembly


220


positioned for printing over a print media


208


that is routed in printing device


200


via the media routing belt


212


.




Service station


218


includes a wiper assembly


222


that is mounted on, coupled to, and/or integrated with service station


218


to clean nozzle sections of printheads


224


on the printbar assembly


220


. A wiper assembly


222


has wipers


226


to clean the printheads


224


and remove ink residue and contaminants to maintain a desired printing quality.




The printheads


224


are cleaned periodically during operation of printing device


200


. A processor, or processors, in printing device


200


schedules routine servicing of the printheads based upon the printing time, the number of ink drops being ejected, and/or other printing related factors. For example, the printheads can be cleaned after an approximate time duration, such as after every ten minutes of printing time, or the printheads can be cleaned after a number of print media pages are printed, such as after every one-hundred pages. The service station


218


can have multiple wiper assemblies corresponding to multiple printbar assemblies in print unit


206


.




Exemplary Printbar Assembly





FIG. 4

illustrates components of an exemplary printbar assembly


220


. The printbar assembly


220


is shown having three print modules


400


,


402


, and


404


, although any number of print modules can be combined in a printbar assembly to span the width of a print media, a print region, or span a printing width. A print module is also commonly referred to as a “cartridge”, or a “pen”. Conventionally, a print module includes an ink reservoir


406


to store a supply of ink and electrical connectors


408


to receive printing control signals from one or more printing device processors.




The printbar assembly


220


has a framework


410


to support and align the print modules, and to install the printbar assembly in a printing device. Those skilled in the art will recognize that any number of varying framework configurations can be implemented to support the print modules, and the printbar assembly in a printing device.




A print module, such as print module


400


, has any number of printheads


412


, each having multiple nozzles that eject ink onto a print media to form an image. A printhead is also commonly referred to as a “die”. Print module


402


has multiple printheads such as printhead


414


, and print module


404


has multiple printheads such as printhead


416


. Each printhead has a longitudinal axis


422


and a transverse axis


424


.




Collectively, the printheads on print bar assembly


220


span a printing width, a print region, or a print media width, and overlap to effectively deposit or transfer an imaging medium across the printing width without gaps in the imaging medium. The printheads on an individual print module overlap, and the printheads on adjacent print modules overlap. For example printheads


412


(


2


) and


412


(


4


) on print module


400


have an overlap


418


, and printhead


412


(


4


) on print module


400


has an overlap


420


with printhead


414


on print module


402


.




Exemplary Wiper Assemblies





FIG. 5

illustrates components of an exemplary wiper assembly


222


. The wiper assembly is shown adjacent printbar assembly


220


that is also illustrated in FIG.


4


.

FIG. 5

illustrates an exemplary alignment and configuration of wiper components on the wiper assembly


222


with corresponding printheads on the printbar assembly


220


.




Wiper assembly


222


has a framework


500


to support the wiper components, and to install the wiper assembly in a printing device. Those skilled in the art will recognize that any number of varying framework configurations can be implemented to support the wiper components, and the wiper assembly in a printing device. Wiper assembly


222


can also include a drive mechanism (not shown) that facilitates the wiper assembly being positioned in proximity to a print bar assembly


220


such that wiper components on the wiper assembly


222


can contact and clean corresponding printheads on the printbar assembly


220


. The drive mechanism can comprise any conventional drive coupling device that is mechanically coupled to and powered by a separate power source, such as a motor.




Wiper assembly


222


is shown having varying wiper component configurations in different regions of the wiper assembly, although it should be recognized that in practice, the wiper components would be standardized on the wiper assembly. In a first region


502


of wiper assembly


222


, wipers


504


are illustrated in a configuration having two wipers, one having a width corresponding to one-half the width of a print module


400


, and the other wiper having a width corresponding to the width of a printhead


412


.




The wipers in region


502


correspond to the printheads


412


on print module


400


. For example, wipers


504


(


1


) correspond to printhead


412


(


1


) (when the printbar assembly is “flipped over” and positioned above the wiper assembly, or vice-versa). When wipers


504


(


1


) are positioned to contact printhead


412


(


1


), the wipers are moved across the printhead in a direction that is parallel to a longitudinal axis


506


of printhead


412


(


1


) to remove any ink residue and other contaminants from the printhead. It should be recognized that the movement between the wipers and the printhead is relative, and that the printhead can be moved across the wipers in a parallel direction relative to the wipers to clean the printhead. Furthermore, for bi-directional wiping, the wipers


504


(


1


) can be moved in a first direction that is parallel to a longitudinal axis


506


of printhead


412


(


1


), and in a second direction that is opposite to the first direction, to clean printhead


412


(


1


).




In region


502


of wiper assembly


222


, individual wipers


504


correspond to each of the printheads


412


on print module


400


. That is, wipers


504


(


1


) clean printhead


412


(


1


), wipers


504


(


2


) clean printhead


412


(


2


), wipers


504


(


3


) clean printhead


412


(


3


), and wipers


504


(


4


) clean printhead


412


(


4


) when the wipers contact the printheads and move in a direction that is parallel to a longitudinal axis of the printheads.




In a region


508


of wiper assembly


222


, wipers are illustrated in a configuration having two wipers that both correspond to one-half the width of a print module, such that the printheads and the entire width of the print module is cleaned when wiped with the wipers. The wipers


510


in region


508


correspond to printheads


414


on print module


402


, and each set of wipers


510


correspond to two of the printheads


414


that are aligned on print module


402


. For example, wipers


510


(


1


) clean printhead


414


(


1


) and printhead


414


(


2


) when the wipers contact the printheads and move in a direction that is parallel to a longitudinal axis of the printheads, such as longitudinal axis


506


.




In a region


512


of wiper assembly


222


, wipers are illustrated in a configuration having only one wiper that corresponds to one-half the width of a print module, such that the printheads and the entire width of the print module is cleaned when wiped with the wipers. The wipers in region


512


correspond to printheads


416


on print module


404


, and an individual wiper


514


corresponds to one printhead


416


on print module


404


.





FIG. 6

illustrates an end-view of printbar assembly


220


and wiper assembly


222


, such as shown in

FIG. 5

, positioned one over the other in proximity such that the wipers on wiper assembly


222


contact corresponding printheads on printbar assembly


220


. For example, wipers


504


(


1


) and


504


(


3


) are positioned to contact and clean printheads


412


(


1


) and


412


(


3


) on print module


400


, respectively. Additionally, wipers


510


(


1


) and


510


(


2


) are positioned and aligned to contact and clean printheads


414


(


1


) and


414


(


3


) on print module


402


, respectively.





FIG. 6

also illustrates the wiper assembly


222


having printhead caps


580


and


582


to cover printheads


414


on print module


402


and printheads


412


on print module


400


, respectively. The printhead caps


580


and


582


prevent ink in the nozzles of the printheads from drying when the printer is sitting idle, and prevent contaminants from collecting in the nozzles and on the printheads.




To position the caps


580


and


582


in proximity to the printheads for the purpose of engaging the printheads and the printhead caps, the wiper assembly


222


is designed to rotate about a central longitudinal axis


590


. When wiper assembly


222


is rotated about axis


590


, and the printhead caps are positioned to engage the printheads, either the wiper assembly


222


and/or the printbar assembly


220


can be moved in relation to the other to engage and cover the printheads with the printhead caps.





FIG. 7

illustrates components of an exemplary wiper assembly


550


. The wiper assembly is shown adjacent printbar assembly


220


that is also illustrated in FIG.


4


.

FIG. 7

illustrates an exemplary alignment and configuration of wiper components and printhead caps on wiper assembly


550


with corresponding printheads on the printbar assembly


220


.




Wiper assembly


550


has a framework


552


to support the wiper components and the printhead caps, and to install the wiper assembly in a printing device. Those skilled in the art will recognize that any number of varying framework configurations can be implemented to support the wiper components and the printhead caps, and the wiper assembly in a printing device.




Wiper assembly


550


can also include a drive mechanism (not shown) that facilitates the wiper assembly being positioned in proximity to a print bar assembly


220


such that wiper components on the wiper assembly


550


can contact and clean corresponding printheads on the printbar assembly


220


. Wiper assembly


550


can also be positioned such that printhead caps on the wiper assembly engage and cover corresponding printheads and/or print modules on the printbar assembly


220


. Either the wiper assembly


550


and/or the printbar assembly


220


can be moved in relation to the other to engage and cover the printheads with the printhead caps. The drive mechanism can comprise any conventional drive coupling device that is mechanically coupled to and powered by a separate power source, such as a motor.




Wiper assembly


550


has a first region


554


with wipers


556


illustrated in a configuration having two wipers, one having a width corresponding to one-half the width of a print module


400


, and the other wiper having a width corresponding to the width of a printhead


412


.




The wipers in region


554


correspond to the printheads


412


on print module


400


. For example, wipers


556


(


1


) correspond to printheads


412


(


1


) and


412


(


2


) (when the printbar assembly is “flipped over” and positioned above the wiper assembly, or vice-versa). When wipers


556


(


1


) are positioned to contact printhead


412


(


1


), the wipers are moved across the printhead in a direction that is parallel to a longitudinal axis


422


(

FIG. 4

) of the printhead to remove any ink residue and other contaminants from the printhead. It should be recognized that the movement between the wipers and the printhead is relative, and that the printhead can be moved across the wipers in a parallel direction relative to the wipers to clean the printhead. Furthermore, for bi-directional wiping, the wipers


556


(


1


) can be moved in a first direction that is parallel to a longitudinal axis of printhead


412


(


1


), and in a second direction that is opposite to the first direction, to clean printhead


412


(


1


).




In a region


558


of wiper assembly


550


, wipers


560


correspond to printheads


414


on print module


402


, and each set of wipers


560


correspond to two of the printheads


414


that are aligned on print module


402


. For example, wipers


560


(


1


) clean printhead


414


(


1


) and printhead


414


(


2


) when the wipers contact the printheads and move in a direction that is parallel to a longitudinal axis


422


(

FIG. 4

) of the printheads. In a region


562


of wiper assembly


222


, wipers


564


correspond to printheads


416


on print module


404


.




Wiper assembly


550


also includes printhead caps


566


,


568


, and


570


. The printhead caps are positioned on the wiper assembly between the wipers such that they do not interfere with cleaning the printheads on printbar assembly


220


. Printhead cap


566


on wiper assembly


550


corresponds to print module


400


on printbar assembly


220


. When the wiper assembly


550


and printbar assembly


220


are positioned for capping the print modules and/or printheads, printhead cap


566


engages print module


400


to cover printheads


412


on the print module


400


. Similarly, printhead cap


568


engages print module


402


to cover printheads


414


, and printhead cap


570


engages print module


404


to cover printheads


416


. It should be recognized that capping movement between the printbar assembly


220


and the wiper assembly


550


is relative, and that either or both of the assemblies can be moved such that the printhead caps cover the printheads.




Exemplary Wiper Configurations





FIG. 8

illustrates a section of a wiper assembly


222


, such as shown in

FIGS. 5 and 6

, having a wiper configuration


600


that includes two wipers


602


and


604


, although any number of wipers can be configured together to clean a corresponding printhead.

FIG. 8

also illustrates a side-view section of printhead cap


582


and central longitudinal axis


590


, as described above in reference to FIG.


6


. The wipers


602


and


604


can be configured such as wipers


504


(FIG.


5


), for example, where one wiper


602


corresponds to one-half the width of a print module


400


, and the other wiper


604


has a width corresponding to the width of a printhead. Alternatively, the wipers can be configured such as wipers


510


(FIG.


5


), where both wipers


602


and


604


are the same width and correspond to at least one-half the width of a print module.




Each of the wipers


602


and


604


have an elongated blade


606


that engages and wipes associated printhead nozzle sections to remove ink residue and build-up. The blade


606


of a wiper has sufficient width to wipe a cleaning path over all of the printhead nozzles in one pass across a corresponding printhead.




The wipers


602


and


604


can be formed of a resilient, non-abrasive, elastomeric material, such as nitrile rubber, ethylene polypropylene diene monomer (EPDM), or other comparable materials. Those skilled in the art will recognize that the wipers can be made with any number of varying materials, and combinations of materials.





FIG. 9

illustrates a section of a wiper assembly


222


having a wiper configuration


650


that includes a wiper


652


and a spring assembly


654


. The configuration


650


can also include any number of wipers positioned together to clean a corresponding printhead, such as two wipers together as shown in configuration


600


(FIG.


8


). The spring assembly


654


includes a spring


656


that applies a pressure, or force, to hold the wiper


652


in contact with a printhead while cleaning the printhead. The spring assembly


654


also includes guideposts


658


and slidable members


660


to align travel of the spring assembly in directions indicated by arrows


662


.




Additionally, spring assembly


654


compensates for variations in spacing between the wiper assembly


222


and a corresponding printbar assembly that can be caused in part by manufacturing tolerances. Any spacing variations between a wiper assembly and a printbar assembly translate to spacing variations between a wiper and a printhead which can impair the cleaning effectiveness of the wiper due to inadequate contact with the printhead.




Exemplary Hinged Printbar Assembly





FIG. 10

illustrates an exemplary hinged printbar assembly


700


. The printbar assembly


700


is coupled to a fixed member


702


via a hinge


704


. The fixed member


702


can be a component of a print unit in a printing device, part of a framework structure of the printing device, or the like.




The hinged printbar assembly


700


has print modules


706


,


708


, and


710


, each having printheads


712


. The printheads


712


of the print modules collectively span a width of a print media


208


when the hinged printbar assembly


700


is positioned in the print position, as shown in FIG.


10


. Print media


208


is shown from an end-view and is routed in a printing device via the media routing belt


212


(FIG.


2


).





FIG. 11

illustrates that print modules


706


,


708


, and


710


collectively pivot about hinge


704


in a direction indicated by arrow


714


to a service position. Pivoting the hinged printbar assembly


700


to the service position provides service access to the printheads


712


. The wiper assembly


720


has wipers


722


that clean the printheads


712


when the wiper assembly is moved in a direction that is parallel to a longitudinal axis


422


(

FIG. 4

) of the printheads. For bi-directional wiping, the wiper assembly can be moved in a first direction that is parallel to a longitudinal axis of the printheads, and in a second direction that is opposite to the first direction, to clean the printheads.




Wiper assembly


720


also includes printhead caps


724


,


726


, and


728


that engage the print modules


706


,


708


, and


710


, respectively, to cover the printheads


712


. Either the wiper assembly


720


and/or the printbar assembly


700


can be moved in relation to the other to engage and cover the printheads with the printhead caps.




Wiper assembly


720


has a support


730


connected to a guidable member


732


that slides, or otherwise engages, a guide


734


of hinged printbar assembly


700


. The guide


734


can be a channel guide within the hinged printbar assembly


700


, a guide component configured external to the hinged printbar assembly, or any other type of wiper assembly servicing guide. Optionally, the wiper assembly


720


can have a second support


736


connected to a guidable member


738


that also slides, or otherwise engages, the guide


734


.




When guidable member


732


and/or


738


is engaged within guide


734


, the guide and the guidable member(s) interact to maintain contact between wipers


722


and printheads


712


when the wiper assembly


720


moves in either direction indicated by arrow


740


. Additionally, when wiper assembly


720


moves in a direction indicated by arrow


742


, printhead caps


724


,


726


, and


728


engage and are held in place over the respective print modules.





FIG. 11

also illustrates a wiper assembly positioning mechanism


744


connected to, or otherwise coupled to, wiper assembly


720


that moves the wiper assembly in the directions indicated by arrows


740


and


742


. Those skilled in the art will recognize that there are any number of guide and guidable member configurations, and any number of wiper assembly positioning mechanisms, that can be implemented in any number of printing devices to facilitate wiper assembly


720


servicing the hinged printbar assembly


700


.




Methods for Servicing a Hinged Printbar Assembly





FIG. 12

illustrates a method for servicing a hinged printbar assembly. The order in which the method is described is not intended to be construed as a limitation. Furthermore, the method can be implemented in any suitable hardware, software, firmware, or combination thereof. In addition, the method can be implemented by one or more processors executing instructions that are maintained on a computer-readable media.




At block


800


, an imaging medium, such as ink, is transferred onto a print media with printheads of a hinged printbar assembly. A print module has one or more printheads, and one or more print modules are coupled to the hinged printbar assembly. The printheads of the print modules collectively span a width of the print media when the hinged printbar assembly is in a print position.




At block


802


, the hinged printbar assembly is pivoted about a hinge from the print position to a service position. In the service position, the printheads of the hinged printbar assembly are accessible for cleaning. At block


804


, a wiper assembly guidable member engages a wiper assembly servicing guide to position the wiper assembly in a service position. The guide can be a channel guide in the hinged printbar assembly, a guide on the framework of the hinged printbar assembly, or any other type of wiper assembly servicing guide. In the service position, wipers on the wiper assembly contact the printheads on the hinged printbar assembly.




At block


806


, the wiper assembly is moved in a direction parallel to a longitudinal axis of the printheads such that the wipers on the wiper assembly clean the printheads. For bi-directional wiping, the wiper assembly can be moved in a first direction, and then in a second direction opposite to the first direction to clean the printheads. At block


808


, contact between the wipers on the wiper assembly and the printheads is maintained by the interaction of the guidable member and the wiper assembly servicing guide when the wiper assembly is moved to clean the printheads.




At block


810


, the wiper assembly is positioned such that the printhead caps on the wiper assembly engage the print modules on the hinged printbar assembly and cover the corresponding printheads. The capping movement between the printbar assembly and the wiper assembly is relative, such that either or both of the assemblies can be moved to cover the printheads with the printhead caps.




Conclusion




A printbar assembly can be pivoted about a hinge from a print position to a service position to provide service access to printheads on the printbar assembly. In the service position, a wiper assembly can engage the printbar assembly to clean the printheads with wipers and/or cover the printheads with printhead caps.




Although the invention has been described in language specific to structural features and/or methodological steps, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or steps described. Rather, the specific features and steps are disclosed as preferred forms of implementing the claimed invention.



Claims
  • 1. An inkjet printing mechanism, comprising:one or more hinged printbar assemblies each configured to pivot about a hinge between a print position and a service position; one or more print modules coupled to a hinged printbar assembly, an individual print module having one or more printheads, the one or more printheads of the one or more print modules collectively configured to span a width of a print media when the hinged printbar assembly is in the print position; and a wiper assembly configured to service printheads on the hinged printbar assembly, the wiper assembly including one or more printhead caps configured to cover the one or more printheads on the hinged printbar assembly, the wiper assembly further including a slidable member confirmed to engage a guide of the hinged printbar assembly.
  • 2. An inkjet printing mechanism as recited in claim 1, wherein the one or more hinged printbar assemblies are collectively configured to be pivoted about the hinge.
  • 3. An inkjet printing mechanism as recited in claim 1, wherein the slidable member of the wiper assembly is a guidable member configured to engage a channel guide in the hinged printbar assembly.
  • 4. An inkjet printing mechanism as recited in claim 1, wherein the wiper assembly includes a guidable member configured to engage a wiper assembly servicing guide.
  • 5. An inkjet printing mechanism as recited in claim 1, wherein the wiper assembly includes one or more wipers configured to clean the one or more printheads on the hinged printbar assembly.
  • 6. An inkjet printing mechanism as recited in claim 1, wherein the wiper assembly includes one or more wipers configured to clean the one or more printheads on the hinged printbar assembly, and wherein the guide and the slidable member are configured for interaction to maintain contact between the one or more wipers and the one or more printheads.
  • 7. A hinged printbar assembly, comprising:a framework configured to engage a wiper assembly when the hinged printbar assembly is in a service position, the framework further configured to disengage from the wiper assembly such that the hinged printbar assembly pivots from the service position to a print position; one or more print modules coupled to the framework, an individual print module having one or more printheads, the one or more printheads of the one or more print modules collectively configured to span a print region in the print position; and a hinge configured to couple the framework to a fixed member such that the one or more print modules are collectively configured to pivot about the hinge between the print position and the service position.
  • 8. A hinged printbar assembly as recited in claim 7, wherein the framework includes a guide configured to engage a slidable member of the wiper assembly.
  • 9. A hinged printbar assembly as recited in claim 7, wherein the framework includes a channel guide configured to engage a guidable member of the wiper assembly when the one or more print modules are in the service position.
  • 10. A hinged printbar assembly as recited in claim 7, wherein the framework includes an external guide configured to engage a guidable member of the wiper assembly when the one or more print modules are in the service position.
  • 11. A hinged printbar assembly as recited in claim 7, wherein the framework includes a guide configured to engage a guidable member of the wiper assembly, the wiper assembly including one or more wipers configured to clean the one or more printheads of the one or more print modules, and wherein, the guide and the guidable member are configured for interaction to maintain contact between the one or more wipers and the one or more printheads.
  • 12. A hinged printbar assembly as recited in claim 7, wherein the framework includes a guide configured to engage a guidable member of the wiper assembly, the wiper assembly including one or more printhead caps configured to engage the one or more print modules and cover the one or more printheads, and wherein the guide and the guidable member are configured for interaction to secure the one or more printhead caps over the one or more printheads.
  • 13. A method, comprising:transferring an imaging medium onto a print media with one or more printheads of a printbar assembly in a print position, the one or more printheads collectively spanning a width of the print media; pivoting the printbar assembly about a hinge between the print position and a service position; engaging a framework of the printbar assembly with a wiper assembly after said pivoting the printbar assembly to the service position; servicing the one or more printheads with the wiper assembly when the printbar assembly is in the service position; and maintaining contact between the one or more printheads and one or more wipers coupled to the wiper assembly via an interaction of the framework of the printbar assembly with the wiper assembly.
  • 14. A method as recited in claim 13, wherein said engaging includes engaging a guide of the printbar assembly with a slidable member of the wiper assembly.
  • 15. A method as recited in claim 13, wherein said engaging includes engaging a channel guide in the printbar assembly with a guidable member of the wiper assembly.
  • 16. A method as recited in claim 13, wherein said engaging includes engaging a wiper assembly servicing guide with a guidable member of the wiper assembly.
  • 17. A method as recited in claim 13, wherein said servicing includes cleaning the one or more printheads with the one or more wipers coupled to the wiper assembly.
  • 18. A method as recited in claim 13, wherein said servicing includes cleaning the one or more printheads with the one or more wipers coupled to the wiper assembly, and wherein said maintaining includes maintaining contact between the one or more printheads and the one or more wipers via an interaction of a guide in the printbar assembly and a guidable member of the wiper assembly.
  • 19. A method as recited in claim 13, further comprising covering the one or more printheads with one or more printhead caps coupled to the wiper assembly.
  • 20. A method as recited in claim 13, further comprising:covering the one or more printheads with one or more printhead caps coupled to the wiper assembly; and securing the one or more printhead caps over the one or more printheads via an interaction of a guide in the printbar assembly and a guidable member of the wiper assembly.
RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No. 10/016,466 filed Oct. 30, 2001 now U.S. Pat. No. 6,637,858.

US Referenced Citations (3)
Number Name Date Kind
5206666 Watanabe et al. Apr 1993 A
5534897 Anderson et al. Jul 1996 A
6578945 Hashi et al. Jun 2003 B2
Continuations (1)
Number Date Country
Parent 10/016466 Oct 2001 US
Child 10/601787 US