The present invention contains subject matter related to Japanese Patent Application JP 2004-242797 filed in Japanese Patent Office on Aug. 23, 2004, the entire contents of which being incorporated herein by reference.
1. Field of the Invention
The present invention relates to a printing media feeding apparatus, a printing apparatus provided with the feeding apparatus, a printing media feeding speed control method, and a computer program.
2. Description of the Related Art
In related art a thermal printer with a thermal head has a thermal head in which a plurality of heat elements are linearly arranged and controls power distribution to the heat elements depending on the tone level to heat a heat-sensitive recording layer, thereby printing an image on printing media.
In such a thermal printer, color density depends on the energy applied to the printing media. That is, to obtain deep color, the heating value of the heat elements is increased; to obtain light color, the heating value thereof is reduced.
The energy to be applied to the printing media is increased when the feeding speed of the printing media is low. In this case, the obtained color may become deeper than a desired level. On the other hand, the energy to be applied to the printing media is reduced when the feeding speed of the printing media is high, with the result that the obtained color may become lighter than a desired level.
As shown in
In general, the printing media feeding apparatus uses a stepping motor as a drive source to rotate a capstan of the final stage through a drive transmission mechanism such as a pulley, an endless belt, and a gear. The capstan feeds the printing media while holding the printing media together with a roller provided opposite thereto. Since a means for directly feeding the printing media is the capstan, the rotational speed of the capstan needs to be constant in order to feed the printing media at a constant speed.
However, it is difficult to make the rotational speed of the capstan constant, since it depends on the mechanical accuracy of the drive transmission mechanism. For example, the rotational speed of the capstan comes under the influence of the rotational accuracy of the pulley, the rotational accuracy of the capstan itself, and the like. However, even if the drive transmission mechanism has been mechanically assembled with high accuracy, it is still difficult to make the feeding speed of the printing media constant and eliminate the density irregularity.
As prior art documents related to a technique of eliminating the density irregularity, the following patent documents are known: Jpn. Pat. Appln. Laid-Open Publication Nos. H11-334160, H5-169708, 2001-239686, and S63-296976.
The present invention has been made to solve the above problem, and it is desirable to provide a printing media feeding apparatus capable of controlling a motor so that the rotational speed of a drive shaft that allows the printing media to run become constant to prevent the density irregularity from appearing in the printing result to thereby increase image quality, a printing apparatus provided with the feeding apparatus, a printing media feeding speed control method, and a computer program.
According to the present invention, there is provided a printing media feeding apparatus comprising: a feeding means that includes a motor, a drive transmission mechanism which transmits a driving force of the motor, and a drive shaft to which the driving force is transmitted by the drive transmission mechanism, the drive shaft being rotated to feed the printing media; a detection means that is provided in the drive shaft and detects the rotational speed of the drive shaft; and a control means for controlling the motor, the control means controlling the motor based on an input from the detection means so that the rotational speed of the drive shaft becomes constant.
According to the present invention, there is provided a printing apparatus comprising: a print head that prints visual data on printing media; a feeding means that includes a motor, a drive transmission mechanism which transmits a driving force of the motor, and a drive shaft to which the driving force is transmitted by the drive transmission mechanism, the drive shaft being rotated to feed the printing media; a detection means that is provided in the drive shaft and detects the rotational speed of the drive shaft; and a control means for controlling the motor, the control means controlling the motor based on an input from the detection means so that the rotational speed of the drive shaft becomes constant.
According to the present invention, there is provided a printing media feeding speed control method that rotates a drive shaft through a drive transmission mechanism transmitting a driving force of a motor to feed printing media, comprising the steps of: detecting the rotational speed of the drive shaft; and controlling the rotation number of the motor based on the detected rotational speed so that the rotational speed of the drive shaft becomes constant.
According to the present invention, there is provided a computer program used for a printing media feeding speed control method that rotates a drive shaft through a drive transmission mechanism transmitting a driving force of a motor to feed printing media, comprising the steps of: detecting the rotational speed of the drive shaft; and controlling the rotation number of the motor based on the detected rotational speed so that the rotational speed of the drive shaft becomes constant.
The present invention having the configuration as described above detects the rotational speed of the drive shaft that feeds the printing media and controls, based on the detected rotational speed, the rotation number of the motor so that the rotational speed of the drive shaft becomes constant, thereby making the feeding speed of the printing media constant. As a result, in a printed image, the density irregularity caused due to irregularity of the feeding speed of the printing media can be reduced or eliminated.
A printer apparatus according to the present invention will be described below with reference to the accompanying drawings.
As shown in
As shown in
An outer lid 8 for opening/closing an opening of the casing 3 is provided on one side face 3b of the casing 3. A positioning block for positioning the print sheet 2 being fed and the like are provided in the interior of the casing 3 that is covered by the outer lid 8. When paper jam occurs, the outer lid 8 is opened to apply maintenance.
The printer apparatus 1 can be placed flat, as shown in
The internal configuration of the printer apparatus 1 will be described with reference to
After positioning the print sheet 2 with the positioning block 13 before printing, the printer apparatus 1 perform printing on the print sheet 2 with a printing block 14 based on print data, reverses the printed print sheet 2 with a reverse roller 15a that constitutes a feeding block 15, further reverses the print sheet 2 with a reverse roller 15b that constitutes the feeding block 15, and ejects the print sheet 2 from the ejection port 7.
As shown in
In the printing block 14, the print head 14a and platen roller 14c sandwich the print sheet 2, and the print head 14a heats the print sheet 2 to thereby forming an image on the print sheet 2. In this printer apparatus 1, the platen roller 14c is not in a driven state at the printing time. The platen roller is rotated in the feeding direction of the print sheet 2 when the print sheet 2 is fed without being printed.
A drive mechanism 20 of the capstan 14d will be described with reference to
The first pulley 22 is fitted to the drive shaft of the stepping motor 21 and is coupled to the second pulley 23 through a first endless belt 25. The second pulley 23 is coupled to the third pulley 24 to which the capstan 14d is fitted through a second endless belt 26.
The first to third pulleys 22 to 24 are rotatably fitted to spindles provided on a base 27. When the first pulley 22 is rotated, the driving force of the stepping motor 21 is transmitted to the second pulley 23 through the first endless belt 25 and further transmitted to the third pulley 24 through the second endless belt 26, thereby causing the capstan 14d integrally fitted to the third pulley 24 to be rotated.
A detection mechanism 30 for detecting the rotational speed of the capstan 14d is provided in the third pulley 24 to which the capstan 14d is integrally fitted. In the detection mechanism 30, as shown in
The sensor substrate 33 has an encoder 35 constituted by a light emitter and light receiver disposed opposite to each other. An encoder disc 36 is provided between the light emitter and light receiver constituting the encoder 35. The encoder disc 36 has a plurality of slits 36a formed radially and is rotated together with the capstan 14d. In order to perform the speed control of the capstan 14d (to be described later) correctly, the number of the slits 36a is determined so that two or more pulse signals can be output from the encoder 35 while one line that constitutes an image is being printed.
The encoder 35 detects the rotation of the capstan 14d by detecting a light that has emitted from the light emitter and passed through the slits 36a with the light receiver. The encoder 35 outputs, for example, 2000 pulses during one rotation of the capstan 14d and outputs 3.6 pulses while one line is printed (for example, 6.25 ms/one line).
The detection mechanism 30 further has an attachment member 37 to which the capstan 14d is press-fitted. Provided in the center of the attachment member 37 is a sleeve 37a, to which the capstan 14d is press-fitted. The sleeve 37a is inserted through a center hole 36b of the encoder disc 36 and further inserted through a bearing 38 so that the attachment member 37 to be integrally fitted to the capstan 14d can smoothly be rotated relative to the bracket 31 fixed to the base 27.
The bearing 38 is press-fitted to a through hole 31a of the bracket 31 that has been fixed to the base 27. A cover 39 is fixed to the bracket 31 by screws or the like in such a manner to house the encoder disc 36 fixed to the attachment member 37 and bearing 38 in the space between the cover 39 and bracket 31. A main body 37b of the attachment member 37 projects from a through hole 39a of the cover 39 and is press-fitted to an inner concave-portion 24a of the third pulley 24 of the drive transmission mechanism 20a.
The capstan 14d is press-fitted to the attachment member 37 to be integrally fitted to the third pulley 24, and thereby the capstan 14d is rotated relative to the bracket 31 that has been fixed to the base 27. The encoder 35 detects the rotation of the capstan 14d by detecting a light that has passed through the slits 36a of the encoder disc 36 which is rotated integrally with the capstan 14d through the attachment member 37. The capstan 14d goes into the feeding path of the print sheet 2 through a through hole 27a of the base 27 to feed the print sheet 2 in corporation with the roller 14e.
In an image printed by a conventional printer apparatus, the density irregularity occurs, as shown by the areas 101 and 102 in
Fluctuation in the rotational speed of the capstan 14d that causes the density irregularity will be verified. Here, the encoder 35 is fitted to the capstan 14d like the configuration of the printer apparatus 1, and CPU clock number corresponding to the pulse count number of the output from the encoder 35 is measured.
In the printer apparatus 1 according to the present invention, a pulse signal indicating the rotation number of the capstan 14d is input to the controller 42 from the encoder 35, as shown in
That is, the controller 42 includes, as shown in
The filter 42a removes the noise components from the signal as shown in
As shown by the line 48, the Kalman filter cannot remove the noise component completely. To cope with this, as shown in
The number of moving-average processing is not limited to 3. Further, the moving-average processing may be performed at the front stage of the Kalman filter.
The controller 42 determines the peak frequencies 40a to 40c shown in
To be more specific, when the signal (line 49 in
When the signal (line 49 in
As in the case of
In the printer apparatus 1 having the configuration as described above, the controller 42 extracts the rotational speed fluctuation component of the capstan 14d and controls the stepping motor 21 so that the speed fluctuation component is reduced or eliminated, thereby making the rotational speed of the capstan 14d constant while allowing for a mechanical error of the drive transmission mechanism 20a and the like. Therefore, in a printed image, the density irregularity caused due to the fluctuation of the feeding speed of the print sheet 2 can be reduced or eliminated. Further, it is possible to make it easier to design and assemble the drive transmission mechanism 20a.
In the encoder disc 36 provided for the capstan 14d, the encoder 35 can output a plurality of pulses while the print head 14a prints one line. Further, the Kalman filter is used as the filter 42a, so that the controller 42 can extract the fluctuation component of the rotational speed of the capstan 14d in real time. Therefore, the controller 42 has excellent response characteristics to the speed fluctuation and thereby can control the rotational speed of the capstan 14d in real time.
The above control performed by the controller 42 can be realized by hardware as well as by software. In the case where software is used, the above control can be realized by storing software to which the present invention is applied in a memory such as a hard disc or semiconductor memory and by performing computation with a CPU.
The print sheet 2 is fed by the capstan 14d in the printer apparatus 1 described above. In the case of using a printer apparatus in which the platen roller 14c is rotated in printing time to feed the print sheet 2, the encoder 35 may be fitted to the drive shaft of the platen roller 14c. In this configuration, the controller 42 extracts the rotational speed fluctuation component of the platen roller 14c to thereby control the stepping motor 21 so that the platen roller 14c is rotated at a constant speed. By this, it is possible to obtain the same effect as that in the case of the printer apparatus 1.
Although the heat-sensitive layer 2b is formed on the print sheet 2 and the print head 14a prints an image on the heat-sensitive layer 2b in the above example, the present invention is also applied to a thermal printer apparatus in which a print head allows ink of an ink ribbon to sublime to thereby thermally transfer an image on a print sheet, or an inkjet printer that discharges ink to print an image on a print sheet.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alternations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
---|---|---|---|
P2004-242797 | Aug 2004 | JP | national |