Patent Grant
8739702
Reference is made to commonly-assigned U.S. patent application Ser. No. 12/045,058, filed Mar. 10, 2008, (now U.S. Pat. No. 7,888,664) entitled PLATE PALLET ALLIGNMENT SYSTEM, by Korolik et al., the disclosure of which is incorporated herein.
The present invention relates to an apparatus and methods for loading plate cassettes into a pallet loader connected to a plate imaging device.
A variety of systems and applications use stacks of sheets, or plates, or both, which may be made of metal, paper, plastic, and the like. Printing plates (hereinafter singly or collectively referred to as “plates”) are typically stacked on plate pallets, which house the plates and facilitates their protection, transportation, and handling.
A system for handling printing plates will generally use cassettes having specific dimensions for a limited number of plates, for example 30-50 plates. Cassettes can usually be set to contain plates of various sizes, but all plates in the same tray are of one size. The plates may be manually removed from the plate pallets and inserted into the cassettes for use by the plate imaging system. Plates packed in plate pallets are separated by intermediate paper sheets, hereinafter referred to as separation paper.
Cassettes containing printing plates are both heavy and bulky, and moving such trays requires complicated and expensive mechanisms and is time consuming; specifically, during the loading of the plates from the plate pallets into the cassettes. There is a widely recognized need for an automatic and efficient handling system for feeding plates directly from the original plate pallet into the imaging device, while maintaining precise alignment of the plates during the plate feeding process. This need is addressed by the invention described in commonly-assigned U.S. patent application Ser. No. 12/045,058.
The plate stacks received from plate manufacturers often comprised of at least 600 plates. Each plate is separated from the next by a separation paper, and the entire stack of plates is on a plate pallet for a job requiring a number of plates of the same size, loading plates from a plate pallet to an imaging device is preferred to loading plates from a cassette. Plates may shift or fall from their original position, however, during transportation of the pallet into the plate loading device or during the loading process of plates into the imaging unit. The shift can occur also during shipping of the plate stacks from the manufacturer to the end user. Thus, there may be some drawbacks to loading an imaging device exclusively from a plate pallet.
The invention provides a solution for facilitating plate loading into an imaging device through an automatic plate loader (APL), capable of loading plates directly from plates in a plate pallet, as well as from plates that are fetched from plate cassettes.
Briefly, according to one aspect of the present invention an apparatus for loading printing plates is introduced. The printing plates can be loaded into an imaging device either directly from plate pallet placed in an automatic pallet loader (APL), or from a cassette brought into the APL from a single cassette unit (SCU) or a multi-cassette unit (MCU).
These and other objects, features, and advantages of the present invention will become apparent to those skilled in the art upon a reading of the following detailed description when taken in conjunction with the drawings wherein there is shown and described an illustrative embodiment of the invention.
The present invention describes apparatus and methods for receiving a pallet of printing plates in an original manufactured form and loading the plates directly into a computer-to-plate (CTP) imaging device. The plate pallet is brought into an automatic pallet loading (APL) device attached to the CTP device. The APL receives the bulk of plates originally packed on a pallet by using regular fork lift machinery.
Alternatively, plates can be loaded into the imaging device from a single cassette unit (SCU) or a multi-cassette unit (MCU). The MCU carries a plurality of cassettes and each cassette carries plates in predefined size. A cassette with plates is selected from the SCU or the MCU and is moved into the APL, for further loading plates into the imaging device.
The invention disclosed herein shows several plate loading sources, such as directly from pallet stack 106 or from a selected cassette moved into cassette position 104, integrated into a single system, thus solving a practical need at the printing sites.
Most of the plates used for imaging will be fetched from pallet stack 106, where the most popular plate size is stacked. In addition the MCU 110 will comprise of various cassettes 112, each cassette 112 will carry plates in different sizes. In case where a different size plate than the size of the plates stacked in stack 106 is needed, and one of cassettes 112 carries relevant size plates, the relevant cassette 112 will be selected. The selected cassette will be moved from MCU 110 into APL 100 via the cassette bi-directional path 114 and will be positioned in the selected cassette position 104 of APL 100.
Similarly, plates can be loaded into the imaging device from a single cassette unit or a (SCU).
The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the scope of the invention.
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