The present invention relates to lock mechanisms used to secure printing plates to web press cylinders.
Web presses for newspapers and other large or small volume publications use cylinders to transfer images from printing plates to paper. Typically, a printing press plate cylinder is manufactured with two or four longitudinal cylinder slots. These slots typically extend along the outer surface of the cylinder in parallel with the cylinder centerline and rotation axis. Printing plate lock mechanisms fit into the cylinder slots to hold the ends of flexible printing plates and securely hold the flexible plates on the cylinder. On a typical cylinder, each lock includes mechanisms to hold the leading edge of one printing plate and the trailing edge of another printing plate. Depending on the printing requirements, a cylinder slot may mount a single flexible printing plate, referred to as a double truck, or two single-wide plates. Thus, a combination of four double truck flexible plates or up to eight single-wide flexible plates can be mounted on one plate cylinder. Printers place a high value on aligning the plates properly, because failing to do so can cause the printed product to appear distorted, particularly in four-color printing operations. Thus, it is very important for the locks to hold the printing plates securely, and in proper registration.
With rising newsprint prices, newspapers and other publications have started to reduce the printed paper web width to control cost. Newspapers are currently reducing web widths from a historical 55-inch web width to a 46-inch web width, and further reductions to 44-inch and possibly even 40-inch web widths or smaller are likely. To accommodate such reductions in web width, the width of flexible printing plates must be reduced accordingly. A number of lock mechanisms have been developed and attempt to accommodate web width reductions. For example, U.S. Pat. No. 6,401,617, which is incorporated herein by reference, discloses a printing plate lock mechanism that allows for reducing web widths, but does not appear able to handle a 55-inch to a 46-inch web-width reduction without replacing numerous parts of the lock mechanism. Furthermore, when the width of a flexible printing plate is reduced, current designs require more parts to correctly and precisely position the flexible plates to maintain color register on the printed web.
Another significant and common problem with existing lock mechanisms is the long time required for and complexity of installing, repairing, replacing, and removing the lock mechanisms. Typical current lock mechanisms have many small components that must be installed or maintained at the printing press before and during operation. Because the cylinder slots are relatively narrow and not accessible from their ends, the many parts of these typical locks must be hand-assembled, piece-by-piece, into the slots. This is particularly difficult when the installer can only access the cylinder slots from below, and must install the parts overhead. The large number of small components in current designs also increases the likelihood that components will be dropped during installation or become dislodged during operation, thus getting lost or wedged in the printing press, which can lead to significant press damage. This problem can be further exacerbated by the cylinder slot design, which in many cases has a generally inverted V-shape that is narrow at the cylinder surface and expands as it progresses towards the cylinder axis. Such narrow-slot slots are commonly used, and provide the cylinder with a greater total printing surface by reducing the unused area over the lock mechanism.
The printing process is harsh on lock mechanism components, and the end product produced by the printing process is time-sensitive. The complexity of current assemblies and the inability to quickly replace failed components in the lock mechanism leads to inefficiency and additional costs. Adding to the problem of current lock designs is the fact that print plate cylinder locks are replaced with some frequency, in addition to being replaced when they become worn out.
In view of these and other problems, there remains a need to provide an improved print cylinder lock mechanism.
In a first exemplary aspect, the invention may provide a printing plate lock system for use with a print cylinder slot having inwardly-angled slot walls that terminate at a slot opening. The system has at least one lead clamp assembly with a plurality of lead clamp parts that are assembled together to form the lead clamp assembly. The lead clamp assembly has at least one lead clamp positioned adjacent at least one inwardly-angled wall of the print cylinder slot. The system also has at least one trail clamp assembly with a plurality of trail clamp parts that are assembled together to form the trail clamp assembly. The trail clamp assembly has at least one trail clamp. The system further includes at least one register assembly having a plurality of register parts that are assembled together to form the register assembly. The register assembly has at least one register. At least one of the lead clamp assembly, the trail clamp assembly and the register assembly is a modular assembly having moving parts that are assembled together in a manner that allows limited relative movement between the moving parts. The modular assembly can be installed into the print cylinder slot through the slot opening without disassembling the moving parts.
In another exemplary aspect, the invention may provide a printing plate clamp assembly for use with a print cylinder slot having inwardly-angled slot walls that terminate at a slot opening. The assembly includes a base adapted to be rigidly mounted in the print cylinder slot, a plate lock movably mounted to the base, a biasing device adapted to apply a force to move the plate lock relative to the base along a first direction, and a retainer adapted to limit the distance the plate lock can travel in the first direction. At least a portion of the printing plate clamp assembly is wider than the slot opening, and the printing plate clamp assembly is adapted to be passed through the slot opening and mounted in the print cylinder slot without disassembling the printing plate clamp assembly.
In another exemplary aspect, the invention may provide a printing plate clamp assembly having a base adapted to be rigidly mounted in a print cylinder slot. The base has a central cavity with one or more inwardly-angled base walls and a clamp slot located at the end of the one or more inwardly-angled base walls. A plate lock is provided generally within the cavity and movable relative to the base, and a biasing device is provided to apply a force to move the plate lock relative to the base along a first direction towards the clamp slot. The plate lock is retained within the cavity with respect to movement in the first direction, and the printing plate clamp assembly is adapted to be mounted in a print cylinder slot without disassembling the printing plate clamp assembly.
In yet another exemplary aspect, the invention may provide a printing plate lock system having at least one first plate clamp assembly adapted to be mounted in a print cylinder slot, and at least one second plate clamp assembly adapted to be mounted in the print cylinder slot. At least a portion of the second plate clamp assembly overlies at least a portion of the second plate clamp assembly, and the first plate clamp assembly and the second plate clamp assembly are simultaneously mounted in the print cylinder slot by at least one common fastener. One of the first plate clamp assembly and the second plate clamp assembly is a lead clamp adapted to lock a printing plate leading edge, and the other clamp assembly is a trail clamp adapted to lock a printing plate trailing edge.
In still another exemplary aspect, the invention may provide a printing plate register assembly for use with a print cylinder slot having inwardly-angled slot walls that terminate at a slot opening. The register assembly has a base adapted to be rigidly mounted in the print cylinder slot, and a register movably mounted to the base. The register has first and second register surfaces that underlie and face respective ones of the inwardly-angled slot walls. The register assembly also includes a biasing device adapted to apply a force to move the register relative to the base along a first direction, and a retainer adapted to limit the distance the register can travel in the first direction. The register assembly is adapted to be passed through the slot opening and mounted in the print cylinder slot without disassembling the register assembly.
The present invention provides a number of improvements to printing press plate cylinder lock mechanisms that may be used separately or in conjunction. In one aspect, the present disclosure encompasses an invention providing a modular printing plate lock mechanism designed to reduce the number of parts needed to be installed in the press cylinder and accommodate a variety of web widths. The modular mechanism may be easily scaled to accommodate various web widths without requiring any significant retooling or replacement parts. In other aspects, the present disclosure encompasses inventions providing new and useful printing plate lead clamps, trail clamps and registers and features relating thereto, and such devices and features may be used as modular devices or otherwise. Further variations and combinations of the features described herein may be made by those of ordinary skill in the art, and such further combinations may comprise further inventions encompassed by the present disclosure.
Referring now to
As shown in
The filler bar 1 is used as a mounting surface to mount the assemblies into a cylinder slot. To this end, the filler bar 1 may be secured to the bottom of a press cylinder slot, such as shown in
While the illustrated filler bar 1 is mounted by screws 2, it may alternatively be secured within the cylinder slot by any appropriate means. For example, the filler bar 1 may be snapped into place, adhesively secured, secured magnetically, or secured or by any other means as necessary and/or desired. In still other embodiments, the filler bar 1 may be omitted. For example, this may be suitable where the filler bar is formed integrally with the cylinder slot, or where the plate lead clamp assembly 3, trail plate clamp assembly 4, and plate register assembly 6 are shaped or sized to be mounted directly to the bottom of the cylinder slot.
The lead clamp assemblies 3 are provided to lock the leading edge of a plate or plates in place in the cylinder slot. This is illustrated in
One or more coil springs 11 may be used in the lead clamp assemblies 3, as shown, but it will be understood that these may be replaced by any other type or number of resilient biasing devices, such as one or more elastomeric blocks, leaf springs or pairs of magnets that are oriented to repel one another. In other embodiments, the biasing device or devices may comprise an actuated biasing device, such as cams, ramps or other movable members that are adapted to move the lead clamp 9 away from the lead clamp base 8 by use of a tool or other mechanism. For example, the springs 11 may be replaced by pneumatic bladders located between the lead clamp 9 and the lead clamp base 8, and that are operated by a central air supply that inflates the bladders to press the lead clamp 9 away from the base 8. Of course, combinations of resilient and actuated biasing devices may be used in other embodiments. For example, the biasing device may comprise a cam that is operated by a spring to bias the lead clamp 9 away from the base 8. The selection of the most desirable biasing device for any given application can vary depending upon various factors, such as the desire to provide a simple construction, which might favor using a resilient biasing device, or the desire to provide a remotely-operable lock or a stronger locking force, which might favor using an actuated biasing device. These and other factors and considerations will be apparent to those of ordinary skill in the art in view of the present disclosure.
As shown primarily in
The exemplary lead clamp base 8 and lead clamp 9 may be held together by a retainer that prevents the lead clamp 9 from moving too far away from the lead clamp base 8, and allows the lead clamp assembly 3 to be handled outside the cylinder slot 35 without falling into multiple pieces. In the exemplary embodiment, the retainer comprises one or more shoulder bolts 12 that pass through clearance holes in the lead clamp base 8 and are screwed into the lead clamp 9. The shoulder bolts 12 are sized to allow the lead clamp 9 to move along the dowel pins 10, but still hold the lead clamp assembly 3 together by preventing the lead clamp 9 from moving past the dowel pins 10 and/or springs 11. This can be accomplished, for example, by making the threaded portion of the shoulder bolt 12 long enough to securely hold the lead clamp 9, but terminating the threads at a shoulder portion that extends to the bolt head. The shoulder portion is selected to be long enough to allow the lead clamp 9 to move the desired distance from the lead clamp base 8, and the bolt head is retained by the lead clamp base 8 to prevent any further movement. The lead clamp assembly 3 preferably is assembled before it is inserted into the cylinder slot 35 by positioning the springs 11 in their proper locations and installing the shoulder bolts 12 to capture the springs 11 in place and allow some movement between the lead clamp base 8 and the lead clamp 9. In alternative embodiments, the shoulder bolts 12 can be replaced by any other kind of retainer that limits the travel distance of the lead clamp 9. For example, the shoulder bolts 12 may be replaced by hook-like structures that extend from the lead clamp 9 to wrap around the bottom of the lead clamp base 8, but only contact the lead clamp base 8 once the lead clamp 9 has traveled a predetermined distance from the base 8. In still another embodiment, the shoulder bolts 12 or other retainer or retainers can also be configured to act as a travel guide to replace the dowel pins 10 or other travel guide structures. In another embodiment, the shoulder bolts 12 may be replaced by conventional screws around which a tubular spacer is placed to serve the role of the shoulder portion of the shoulder bolt 12. These modifications can, of course, be used in each instance described herein in which shoulder bolts or other retaining devices are described. Furthermore, in other embodiments, the retainer may be omitted entirely.
As best shown in
It has been discovered that the process of assembling the various lead clamp assembly parts within the cylinder slot can be avoided. For example, by configuring the lead clamp assembly 3 as a modular assembly that it can be fit through the slot opening sideways (or at an angle other than horizontal) then rotated into position on the filler bar 1, the lead clamp assembly 3 can be assembled outside the slot (that is, its constituent parts can be assembled to one another), and it need only be fastened to the filler bar 1 once it is placed in the filler bar. Of course, other parts may be added to the lead clamp assembly 3 once it is in the cylinder slot, but at least some of the moving parts are pre-assembled, which saves time and eases the difficulty of installing the lead clamp assembly.
An example of such an assembly is provided in the embodiment of
Once the lead clamp assembly 3 is installed into the cylinder, the springs 11 expand to press the lead clamp 9 against the inwardly-angled walls 31′, 31″. Preferably, the springs 11 remain at least slightly compressed even when the lead clamp 9 is pressed against the walls to thereby provide sufficient clamping force. The lead clamp base 8, lead clamp 9, and springs 11 are dimensioned such that the lead clamp 9 can be pushed towards the lead clamp base 8 to insert the leading edge 29 of the flexible printing plate 28′ in the nip between the lead clamp 9 and the angled surface 31′ of the plate cylinder, as shown in
In the foregoing embodiment, the lead clamp assembly 3 height and width dimensions can be larger than the slot opening width, but the void area 33 allows the lead clamp assembly 3 to be rotated as it is inserted to “roll” it through the slot opening 32 and into the slot 35. In other embodiments, the height dimension may be smaller than the width of the slot opening 32, which makes it unnecessary to roll the lead clamp assembly 3 to fit it through the slot, and eliminates the need for the void area 33. While the foregoing embodiments allow the lead clamp assembly 3 to be assembled before it is mounted in the slot 35, this is not strictly necessary in all embodiments. As such, in other embodiments, the lead clamp assembly 3 can be installed in place in the slot 35.
Referring back to
The trail clamp assembly 4 may operate somewhat differently from the lead clamp assembly in that it does not use the inwardly-angled walls 31′, 31″ of the cylinder slot 35 as a clamping surface. Instead, the trail clamp assembly 4 receives the trailing edge 30 of the plate 28″ in the trail clamp slot 34, which faces upwards like the cylinder slot 35. When the trailing edge 30 is inserted into the trail clamp slot 34, it fits in a nip between the trail clamp 14 and the trail clamp base 13. The coil springs 15 press the trail clamp 14 against the inner surfaces of the trail clamp base 13. These inner surfaces taper inwards towards the top of the trail clamp slot 34, as shown in
Referring to FIGS. 4 and 12A-D, the trail clamp assembly 4 may also be provided as a modular assembly having moving parts that can be assembled, at least in part, prior to being inserted into the cylinder slot. For example, Like the lead clamp assembly 3, this may be accomplished by simply making one dimension of the trail clamp assembly profile narrower than the slot opening, so that the trail clamp assembly 4 can be slid straight into the slot 35. Alternatively, the trail clamp assembly 4 width and/or height may be wider than the slot, but shaped so that it can be rotated into place. For example, the trail clamp assembly 4 may be installed by hooking the opening above the trail clamp 14 over the leading or trailing edge of the cylinder slot as shown in
Once in the cylinder slot 35, the trail clamp assembly 4 requires no further assembly, and needs only to be rigidly fixed in place. This mounting may be accomplished, for example, by using one or more fasteners that are specific to the trail clamp assembly 4, or it may be captured in place by the lead clamp assemblies 3 as shown in
Any combination of lead clamp assemblies 3 and trail clamp assemblies 4 may be used to provide the necessary clamping force for the leading and trailing edges of the printing plates. In the shown embodiment of
It will be understood that various modifications to the foregoing interlocked arrangement of the lead and trail clamp assemblies may be made. For example, ramps may be provided only on one of the lead clamp assembly 3 or the trail clamp assembly 4, or they may be omitted entirely. It also may not be required to lift the trail clamp assembly 4 relative to the filler bar 1. In still another embodiment, a single lead clamp assembly may be mounted by and/or between two trail clamp assemblies, or the register assemblies 6 may be used as part of the foregoing mounting arrangement. In addition, it will be understood that in other embodiments, the lead clamp assemblies 3 and trail clamp assembly 4 may be mounted to the filler bar 1 by separate screws or other fasteners.
As shown in
Referring once again to
The exemplary register assembly 6 is assembled by sliding the springs into holes in the register 16, compressing the register 16 into the slot 20 against the restoring force of the springs 18, and inserting the retaining pin 19 through holes 21 in the register base 17 and a hole 22 through the register 16. The hole 22 through the register 16 is slightly larger than the retaining pin 19, which allows the register 16 to move slightly relative to the register base 17. The retaining pin 19 may comprise a roll pin, a screw, or any other suitable device. Of course, other assembly methods or constructions may be used. For example, the register assembly 6 may be retained from the bottom by one or more shoulder bolts, as previously described with reference to the exemplary lead clamp assembly. Conversely, if desired, the shoulder bolts and other retainers described elsewhere herein may be replaced by holes and pins similar to those described immediately above.
The register assembly 6 may be provided as a modular assembly that can be assembled outside the cylinder slot, and installed in the cylinder slot without having at least some of its moving parts disassembled. A particular problem with installing the register assembly 6 arises because the register 16 must be located very close to the angled inner walls 31′, 31″ of the slot to prevent the printing plate from passing between the register 16 and the slot wall. Furthermore, all or most of the register width must be positioned in this manner to prevent the plate from moving laterally within the slot. Thus, in prior lock devices such as those shown in U.S. Pat. No. 6,401,617, the register would be inserted and raised on shims until it is close enough to the slot walls to prevent plates from passing between the two. This is a time consuming and relatively difficult process. In other devices, such as those shown in U.S. Pat. No. 6,578,484, which is incorporated herein by reference, the register was held in by a separate cradle and tightened into place by a jack screw. Such devices also were somewhat labor-intensive to install. The register assembly 6 of a preferred embodiment overcomes these disadvantages by being installable without using shims or jack screws. It will be understood, however, that these and other kinds of adjustment device may still be used with embodiments of the present invention, if desired.
The exemplary register assembly 6 has a generally “L”-shaped side profile, as shown in
Once in place, the register assembly 6 is secured by a mounting screw 7 or other suitable fastener. As with the other parts described above, it may be desirable to make the register assembly 6 adjustable to different positions to accommodate different web widths and web fanout by sliding it along the cylinder slot in the required direction. This may be accomplished, for example, by providing multiple mounting holes for the register assembly 6 along the length of the filler bar 1.
In an exemplary assembly process, the modular printing plate lock mechanism is installed into a printing press cylinder slot by first mounting the filler bar 1 to the cylinder slot bottom using mounting screws 2. Next, starting at the press center line, a lead clamp assembly 3 is inserted into the slot, then a trail clamp assembly 4 is inserted, and then another lead clamp assembly 3 is inserted on the other side of the trail clamp assembly 4. The two lead clamp assemblies 3 are pushed toward the trail clamp assembly 4, causing the trail clamp assembly 4 to raise up on the ramps 26 on the lead base clamps 8 to the correct the operational height. The two lead clamp assemblies 3 and the captured trail clamp assembly 4 then are fixed in place by the shoulder bolts 5. Next, a register assembly 6 is inserted into the cylinder slot, the register 16 is pressed down to compress the coil springs 18, and the register assembly 16 is rotated ninety degrees. Once the register assembly 6 is in position, a mounting screw 7 is installed through the register base 17 to fix the register assembly 6 to a threaded hole 24 in the filler bar 1. The process maybe repeated until the print cylinder is fully-equipped. Of course, various modifications to this process and the parts used in the process can be made.
The foregoing process provides relatively simple and efficient assembly of printing plate lock devices because the lead clamps, trail clamps and registers can be pre-assembled then inserted into the cylinder slot. Thus, the only assembly that must be done within the cylinder slot is securing the pre-assembled parts to the filler bar using a limited number of simple mounting screws. The process may be modified, however, to include some assembly of parts within the cylinder slot itself. For example, the lead and trail clamp assemblies may be assembled outside the cylinder slot, then installed as described above, while the register assemblies are assembled from multiple parts (such as shims and the like) within the cylinder slot. As another example, one or both of the lead clamp assembly and the trail clamp assembly may be assembled from multiple parts within the cylinder slot.
A second exemplary embodiment of the invention is shown in
The trail clamp assembly 4 is similar to the previous embodiment but is nested within the lead clamp assembly 3 rather than being suspended between two lead clamp assemblies 3. The trail clamp assembly 4 includes a trail clamp base 13, a trail clamp 14, and springs 15 or other biasing devices. As shown in
The register assembly 6 of the embodiment of
Referring to
The foregoing embodiments of plate lock devices may be constructed in any number of ways. In one embodiment, they are generally made from extruded and machined stainless steel. Extrusion allows the unfinished parts to be made with relative efficiency, and critical surfaces and details can to be finished or machined to required tolerances. In other embodiments, however, some or all of the parts may be made from other materials, formed as cast parts, or provided as composite materials. For example, any of the foregoing devices can be made generally from a plastic or composite material having metal inserts forming the critical surfaces. An example of this would be to manufacture the lead clamp assembly 3 generally from extruded plastic, but use stainless steel or titanium parts to form the surfaces of the lead clamp 9 that abut the printing plate during use. These and other variations will be understood in view of the present disclosure.
The foregoing embodiments are exemplary only, and other embodiments will be apparent to those of ordinary skill in the art in light of the teachings provided herein. Furthermore, the present invention provides a number of advances in the art of printing press cylinder locks, each of which is believed to provide a new and useful invention. The various inventions described herein can be used together, separately, or in any number of other combinations.
The present application claims the benefit of U.S. Provisional Application No. 60/893,076, filed on Mar. 5, 2007, which is incorporated herein by reference.
Number | Date | Country | |
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60893076 | Mar 2007 | US |