The present invention relates to inking systems for web printing presses, and more particularly, to several improved systems for operating the rotary ink pumps which are used in such presses.
For example, a typical press may include 24 ink pumps which operate to print twenty-four zones. Each pump supplies the ink to one zone of printing, and as a consequence, the ink pumps are fairly closely spaced apart from each other. Because the requirements for printing mean that any one zone may have the same, similar, or quite different ink requirements than any other zone, the ink pump system must accommodate these different requirements. The ink pumps used in these presses are rotary pumps, for example, of the type described in U.S. Pat. No. 5,482,448, issued Jan. 9, 1996. A different ink pump is also shown in U.S. Pat. No. 5,472,324, issued Dec. 5, 1995. Either kind of pump, or other kinds of pumps, may be used with the drive systems described. The contents of both of these patents are hereby incorporated fully herein by reference.
The novel features of the present invention include the manner in which these ink pumps are driven. This manner and the structure of the various drive mechanisms are contained in, and set out more fully in, the following detailed description. Several different mechanisms are described in detail, but they all have in common the fact that there is generally a stop-start or intermittent rotary motion of the pumps. The input varies, bat includes rotary or oscillatory motion. The different mechanisms all include an amplitude adjustment which then results in a variable angular displacement of the shafts of the ink pumps.
In one case, which involves two pumps, the variable stroke motion is achieved by a single, bidirectional stepper motor and a pair of overrunning clutches for each ink pump. In this first embodiment, there are a pair of pumps which are driven by a novel drive mechanism. The pumps are arrayed in pairs but the two pumps are driven in an opposite hand of rotation by a stepper motor and two drive shafts.
The stepper motor operates the two shafts, one in a first direction and the second in an opposite direction, with variable angular displacement. This is accomplished by positioning the overrunning clutches in an opposite sense, with one of the clutches being placed in one driving mechanism while the opposite one is driven by a clutch operating in a different direction. In both cases, these are two overrunning clutches for each shaft, a dynamic clutch and a holding clutch. The holding clutch always maintains pressure on the pump drive, because the ink must be held under pressure as soon as the piston completes its stroke.
This construction has the advantage of using only one motor for two pumps, and besides energy savings and related advantages, this enables the motors to be closely spaced apart so the pumps can likewise be spaced closely apart. Thus, in a 24-pump application, there need be only twelve motors.
In all applications, there is also a dynamic overrunning clutch and a holding clutch which is used during the reset period of the shaft. The pistons pump ink in one direction only so each pump shaft is driven in only one direction. In all of the constructions, the angular displacement over time of the pump drive shaft is varied to change the rate at which the ink is delivered.
It is therefore an object of the present invention to provide a series of mechanisms which, although differing somewhat in the manner in which they operate, have the same or approximately the same way of driving the shaft(s) of the ink pump.
Another object of the present invention is to provide a bidirectional stepper motor which steps or operates in two different directions, and hence a single motor can be used to drive two ink pumps, thereby reducing by half the number of motors used.
A further object of the present invention is to use a novel means for driving paired ink pumps, one of which rotates in one direction and the other which rotates in the opposite direction.
A still further object of the invention is to provide a drive for plural ink pumps, each one of which contains two clutches in the drive shaft mechanisms, with one being a dynamic clutch which allows the drive shaft to move in a certain rotary position, and a holding clutch preventing the drive shaft from rotating backwards under the accumulated pressure.
A further object is to provide a series of novel constructions for operating ink pumps having a pair of pump elements concentrically arranged within a ported sleeve, with both of the elements operating to provide a full cycle of ink being pumped.
Another object is to provide several novel systems and arrangements for driving rotary ink pumps.
A still further object of the invention is to provide a stepper motor which will drive two sprockets, one in each direction, and which can have the same or completely different driving “information” for each direction of rotary displacement.
A further object of the invention is to provide an ink pump system wherein a single pump drives a pair of pump snails by means of a toothed belt or the like.
A still further object of the invention is to provide a plurality of different pump drive mechanisms, wherein an intermittent rotary motion is provided in one direction for the pump shaft.
A further object is to provide a mechanism for converting the rotary motion on the belt or other drive means to an intermittent rotary motion by changing the amplitude of the intermittent motion which rotates the drive shaft.
Another object is to provide a mechanism wherein the primary drive comes from a motor driving a reciprocating drive rod, with the reciprocating drive rod providing the motion for a series of ink pumps.
Another object is to provide a mechanism wherein there are three shafts required so as to achieve unidirectional rotary motion in the first and third drive shafts, and wherein the second shaft can be made to undergo a slightly aphasia motion for the output shaft.
Another object is to provide a pump drive system which includes three shafts, with the difference in angular position of the first and third shafts used to provide an intermittent movement of the second shaft such that, when the two shafts are in phase, the center shaft will not move but when they are out of phase, the center shaft undergoes a swinging intermittent motion which is imparted to the pump drive shafts.
A still further object of the invention is to provide a drive system which is operated by belts or pulleys and in which a bifurcated drive shaft is used, with the shaft being off settable equally at the top and bottom with the consequent neutralizing of the offset. In this construction, the pump drive also has a pair of one-way clutches.
Another object is to provide a drive yoke with the centerline of a threaded shaft being equally offset from the circular locus of the groove, thereby neutralizing the offset.
The present invention achieves its objects, and other inherent objects by providing a number of constructions, each of which uses a pair of concentrically arranged pump elements, driven by various constructions featuring intermittent pumping strokes and each having dynamic and holding clutches to allow the pumping motion and preventing the pumps from releasing their bold on the pump shafts.
The exact manner in which these objects and other objects and advantages are achieved in practice will become more apparent when considered in conjunction with the following detailed description of the invention and shown in the accompanying drawings in which like reference numbers indicate corresponding parts throughout.
As will be noted from the following description, the invention may be practiced in a number of different ways, including those described in detail, and also with variations and changes being made to the described embodiments.
Referring now to the drawings in greater detail, and in particular to
The pistons 36, 38 are driven by pins 40, 42 which are received in spherical bearings 44, 46 within the yokes 32, 34. The pistons 36, 38 ride within an apertured cylindrical liner generally designated 48 lying inside the block 49. This largely defines the spaces 50 for the pistons 36, 38. The end of this central passage 50 is defined by a plug 52. There are provided individual inlet and outlet passages 54, 56, one for each of the pistons 36, 38.
Referring now in particular to
As will be noted, in particular reference to
The pistons are of a type shown in U.S. Pat. No. 5,482,448 and accordingly, their operation need not be described in detail. However, it will be noted that the pistons draw ink from below and operate to pump it out of the passages above. By arranging the two pistons and sleeves 48 in the proper phased relationship, one piston is pumping ink while the other piston is withdrawing the ink from the feed passage 54.
After the first piston 38 has rotated to the bottom position, the other piston 36 is registering with the port at the top, and continues pumping ink into the passage 49. Thus, any yoke movement causes one piston or the other to pump ink, and accordingly the ink pumps are operative at all times that the yoke moves. The overrunning clutches serve the purpose of allowing the motion to be transmitted in one direction only, with the holding clutch 68 holding the shaft 60 after the dynamic clutch 66 has positioned the shaft 60. Consequently, there is no time at which the shaft is allowed to rotate backwards, as would be the case without the clutches and with fairly strong pressures downstream of the pump.
Referring now to
In this embodiment there is a frame unit generally designated 100, which includes an upper member 102, lower member 104 and yoke 106 which drives the pistons in the pump. This embodiment uses a jack shaft 108 journaled in bearings 110, 112 and serving to locating a drive pulley 114, which is affixed to the jack shaft 108. The drive pulley 114 includes a drive belt 116 causing rotation of the pulley 114. In addition, when the pulley 114 rotates, the rotary member 118, which is held in place by a set screw on a stub shaft 120, also rotates.
The stub shaft 120 includes a driving pin 124 and a driving bearing 126. Consequently, when the drive pulley 114 rotates, the rotary member 118, the bearing 126 and the driving pin 124 all describe a circle (
The uppermost portion of the link arm 128, does not undergo any significant movement, as long as the fulcrum 132 or link pin is coincident with the pivot shaft 136 (
Adjustments can therefore be made according to the amount of ink desired to be pumped. Moving the fulcrum or link pin 132 is accomplished by moving the link pin carrier 149 downwardly from the position shown in
The illustrations of
Referring now to
Referring now in particular to
The pivot shaft housing 232 has its lower portion 236 affixed to the drive shaft 238 via a pair of overrunning clutches 240, 242. Ball bearings 244 locate the drive shaft 238.
The fulcrum 246 rides on the inner surfaces 248, 250 of the opening 234. The position of the fulcrum 246 or link pin depends on the position of the nut 252 which is carried by the holder 254 and in turn is threadedly attached to the adjusting screw 256 which is operated by a knurled handle 258.
The functioning of this unit, in other words, the movement of the crankshaft 238 depends on the position of the fulcrum or link pin 246. With the link pin 246 in its farthest removed position from the pivot shaft 230, the link arm behaves as shown in
By manipulating the knurled handle, the fulcrum may be moved vertically to any degree desired, up to and including moving it coincident with the pivot shaft 230. As shown in
The threaded portion 320 moves the gear assembly 321 axially, under control of the handle or knob 324, and also causes the shafts 306, 318 to move in or out of phase with respect to their angular positions, as shown in solid lines of the two crank pins.
Screwing the threads on the member 320 relative to the gear 321 will cause the shaft 318 to become out of phase with respect to the shaft 306.
Referring now to
The power for driving the main shaft 424 comes from the pulley 426 which in turn is driven by the belt 428. The countershaft has an eccentrically mounted assembly, generally designated 430, mounted on it, including a threaded sleeve 432 riding eccentrically on an axially movable core 434. Moving the core 434 moves the yoke 418, because the core 434 is asymmetrical. It moves as shown in
A particular advantage in the ink pump arrangement of
Likewise, there is an advantage to having the two directional motions which the motor is capable of supplying, with a different amount of ink for each pump. For example, one pump may supply a large amount of ink, and a relatively small amount of ink from the other pump, or just as easily, it may provide large amounts from each one. The disadvantage is in cost, as such dual-directional motors are relatively quite expensive.
The apparatus of
The advantage of the construction of
The advantage of the design of
It will thus be seen that the present invention provides a series of novel methods and apparatus, which achieves its objects and advantages, including those pointed out and others which are inherent in the invention.