The present invention relates to the field of softgel capsules having printed matter thereon and to a method and apparatus for manufacturing same.
In the prior art, paintballs and other softgel capsules with printed matter thereon may have been somewhat rarely manufactured and/or difficult and/or costly to manufacture. As such, in the prior art, it may have been rare and/or difficult and/or expensive for paintball or other capsule manufacturers to provide printed paintball and other capsules. Imparting the correct speed of rotation to, and/or difficulties associated with correctly and/or efficiently driving, the print roller may have been one of the problems previously associated with providing printed matter on softgel capsules.
Previously, there may have been a number of generally ineffective methods and/or apparatuses that persons (having ordinary skill in the art) may have tried to use to drive the print roller and/or to print onto softgel capsules. In the prior art, for example, persons having ordinary skill in the art may have attempted to drive the print roller by means of the softgel web's elastic tackiness while it was still on the casting drum. It may have been generally believed (though it is not essential to the present invention) that rudimentary devices of this sort may have caused casting drum/web slippage—and/or micro- and/or large-scale tears in the softgel web—such that the web may possibly have been unusable and/or of reduced efficacy for its intended purpose. Additionally, prior art devices may have been subject to unacceptable lag time between commencement of casting drum rotation and the resultant print roller rotation. Other problems that associated with prior art print roller systems may have included, among other things, other difficulties, excessive costs, and/or inefficiencies associated with their use, as well as differential speeds of casting drum and print roller rotation.
What is needed, therefore, is a way by which a paintball manufacturer might make more economic use and/or common provision of printed matter on paintball capsules.
In accordance with the present invention there is disclosed a printing roller apparatus, for use with a casting drum, which is suitable to print matter onto a gel on the casting drum. According to the invention, the printing roller apparatus comprises and/or is for use with one or more of the following parts: a gel (e.g., gelatin) carried on a casting drum having a center of rotation, a printing roller provided with a pressure adjusting knob and a rubber drive ring (and/or alternately a drive belt, chain and/or gears), an ink coating on an ink roller, ink inside an ink tray, a scraper/spreader roller, and a secondary scraper.
According to one aspect of the invention, as the casting drum and gel move past the printing roller, pressure may preferably, but need not necessarily, be applied on the rubber drive ring by means of adjusting the pressure adjusting knob—preferably, but not necessarily, so as to cause contact with the casting drum.
According to one aspect of the invention, this contact (and/or the force of static friction) between the casting drum and the rubber drive ring on the printing roller may preferably, but need not necessarily, cause the casting drum to drive the printing roller which, in turn, may preferably drive the rest of the assembly (see
According to one aspect of an alternate embodiment of the invention, the assembly may alternately be driven by means of a drive belt, chain and/or gears. This alternate drive method may, but need not necessarily, pick-up the rotation of the casting drum—preferably (but not necessarily), from its center of rotation, and preferably (but not necessarily), at a 1:1 ratio (see
According to one aspect of the alternate embodiment of the invention described above, an arrangement of this general sort may result in the same speed of rotation as direct drive method(s).
By this point, however, we may not yet have described how printing onto the ribbon may occur.
According to one aspect of the invention, in order to print, further pressure must preferably, but need not necessarily, be applied to the rubber drive ring (as it may preferably, but need not necessarily, be raised above the lettering on the printing roller). This adjustment may preferably, but need not necessarily, allow for fine tuning of the printing quality and/or the ink transfer to the gelatin.
According to one aspect of the invention, as the printing roller rotates, it may preferably, but need not necessarily, pick up ink by means of contact from the ink roller, and it may preferably, but need not necessarily, transfer the ink to the gelatin.
According to one aspect of the invention, as the ink roller rotates, it may preferably, but need not necessarily, pick up ink from the ink tray that it is (preferably, but not necessarily, at least partially) submerged in.
According to one aspect of the invention, when the ink roller rotates towards the printing roller, it may preferably, but need not necessarily, pass the scraper/spreader roller and the secondary scraper.
According to one aspect of the invention, the scraper/spreader roller may preferably, but need not necessarily, remove excess ink from the ink roller, and it may preferably, but need not necessarily, help to ensure and/or to facilitate a substantially even distribution of ink over the surface of the ink roller.
According to one aspect of the invention, the secondary scraper may preferably, but need not necessarily, help to prevent and/or to reduce the chance of excess ink overflow.
According to one aspect of the invention, once the ink roller passes the scraper/spreader roller, the uniform ink coating on the ink roller may preferably, but need not necessarily, be then transferred to the printing roller.
In accordance with another embodiment of the present invention there is disclosed another printing roller apparatus, for use with a casting drum, which is suitable to print matter onto a gel on the casting drum. According to the invention, the printing roller apparatus comprises and/or is for use with one or more of the following parts: a gel ribbon carried on a casting drum having a center of rotation, a printing roller provided with print indicia (e.g., lettering), and a rubber drive ring together with an adjusting knob—and/or (A) a drive belt/chain, together with (i) a set of pulleys, and/or (ii) a set of sprockets and chains, and/or (B) a drive gear, including (i) a large casting drum gear, and/or (ii) a printing roller gear. The printing roller apparatus may additionally comprise and/or be for use with one or more of the following parts: one or more suspension springs, a transfer roller, an ink roller, and an ink well.
According to one aspect of the invention, as the casting drum and gel move past the printing roller, pressure may preferably, but need not necessarily, be applied on the rubber drive ring (see
According to one aspect of the invention, this contact (and/or the force of static friction) between the casting drum and the rubber drive ring may preferably, but need not necessarily, cause the casting drum to drive the printing roller which, in turn, may preferably drive the rest of the assembly (see
According to one aspect of another alternate embodiment of the invention, the assembly may alternately be driven by means of a drive belt or chain (see
According to one aspect of yet another alternate embodiment of the invention, the assembly may alternately be driven by means of a drive gear. This alternate drive method may, but need not necessarily, pick-up the rotation of the casting drum—preferably (but not necessarily), from its center of rotation, by affixing a large gear to the drive shaft of the casting drum and having this gear connect with the printing roller gear (see
According to one aspect of either of the two alternate embodiments of the invention described immediately above, an arrangement of this general sort may result in the same speed of rotation as direct drive method(s).
According to one aspect of the invention, printing onto the ribbon may occur by means of further pressure which must preferably, but need not necessarily, be applied to the rubber drive ring—preferably (but not necessarily), so as to allow it to collapse and so as to allow the printing roller to make contact with the gelatin ribbon (as the rubber drive ring may preferably, but need not necessarily, be raised above the lettering on the printing roller).
According to one aspect of the invention, the suspension springs (see
According to one aspect of the invention, as the printing roller rotates, it may preferably, but need not necessarily, pick up ink by direct contact with the transfer roller (see
According to one aspect of the invention, the transfer roller may preferably, but need not necessarily, allow for a small amount of ink to be picked up from the ink roller. According to one aspect of the invention, this feature of the transfer roller may preferably, but need not necessarily, help to ensure that the printing roller will not (and/or it may help to decrease the risk that the printing roller will): (A) become saturated with ink, and/or (B) produce a faulty image or print.
According to one aspect of the invention, as the transfer roller rotates, it may preferably, but need not necessarily, collect ink from the ink roller also by means of direct contact (see
According to one aspect of the invention, as the ink roller rotates, it may preferably, but need not necessarily, collect ink from the ink well that it is (preferably, but not necessarily) provided in the bottom of the housing. According to one aspect of the invention, the ink roller may preferably, but need not necessarily, be partially submerged (see
According to the invention, there is also disclosed a printing roller apparatus. The apparatus is for use with ink and a gel carried on an operatively rotating casting drum. The apparatus includes a print roller and a drive member. The print roller has an exterior print surface that operatively and rollably engages the gel. The drive member directly engages the casting drum and operatively rotates the print roller, such that the print surface moves coincident with the gel carried on the operatively rotating casting drum. A substantially even distribution of the ink is transferred from the print surface to the gel, so as to clearly print at least one print indicium thereon.
According to the invention, there is also disclosed a printing method. The method is for use with ink and a gel carried on an operatively rotating casting drum. The method includes a print roller step and a drive step. In the print roller step, a print surface operatively and rollably engages the gel. In the drive step, a drive member directly engages the casting drum and operatively rotates the print roller, such that the print surface moves coincident with the gel carried on the operatively rotating casting drum. According to the method, a substantially even distribution of the ink is transferred from the print surface to the gel, so as to clearly print at least one print indicium thereon.
It is thus an object of this invention to obviate or mitigate at least one of the above mentioned disadvantages of the prior art.
Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter of which is briefly described hereinbelow.
The novel features which are believed to be characteristic of the printing roller apparatus and method according to the present invention, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which presently preferred embodiments of the invention will now be illustrated by way of example. It is expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention. In the accompanying drawings:
A list of parts which may preferably be included in, and/or used in conjunction with, the invention and/or the prior art are as follows:
Referring now to
Preferably, and as best seen in
Alternately, and as best seen in
Printing onto the ribbon occurs thereafter. Preferably, in order to print, further pressure must be applied to the rubber drive ring 42 (as it is preferably raised above the lettering/indicia 48 on the printing roller 40). This adjustment may preferably, but need not necessarily, allow for fine tuning of the printing quality and/or the ink transfer to the gelatin (not shown).
Preferably, as the printing roller 40 rotates, it picks up ink (not shown) by contact with the ink roller 60, and it transfers the ink to the gelatin (not shown). As the ink roller 60 rotates, it picks up ink (not shown) from the ink tray 62 that it is (partially) submerged in.
When the ink roller 60 rotates from the ink tray 62 towards the printing roller 40, it passes the scraper/spreader roller 50 and the secondary scraper 76. The scraper/spreader roller 50 preferably removes excess ink (not shown) from the ink roller 60, and it helps to ensure and/or to facilitate a substantially even distribution of ink (not shown) over the surface of the ink roller 60. The secondary scraper preferably helps to prevent and/or to reduce the chance of excess ink overflow (not shown).
Preferably, after the ink roller 60 passes the scraper/spreader roller 50, the uniform ink coating (not shown) on the ink roller 60 is transferred to the printing roller 40.
Referring now to
As the casting drum 20 and gel 26 move past the printing roller 40, pressure is preferably applied on the rubber drive ring 42 (see
In the alternate embodiment of the invention which is shown in
In the yet further alternate embodiment of the invention which is shown in
In a still yet further alternate embodiment of the invention which is shown in
In all of the three alternate embodiments of the invention described immediately above, an arrangement of this general sort preferably results in the same results and/or speed of rotation as direct drive method(s).
In the embodiment of the invention which is shown in
The suspension springs 94A,94B,94C (see
As the printing roller 40 rotates, it preferably picks up ink 28 by direct contact with the transfer roller 80 (see
As the transfer roller 80 rotates, it preferably collects ink 28 from the ink roller 60 by direct contact (see
As the ink roller 60 rotates, it preferably collects ink 28 from the ink well 62 that it is provided in the bottom of the housing 74. The ink roller 60 is preferably partially submerged (see
Persons having ordinary skill in the art will appreciate that the present invention obviates and/or mitigates one or more of the above-mentioned disadvantages of the prior art.
Other modifications and alterations may be used in the design and manufacture of other embodiments according to the present invention without departing from the spirit and scope of the invention, which is limited only by the accompanying claims of this application.
Number | Date | Country | |
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60939195 | May 2007 | US | |
60939583 | May 2007 | US |