Patent Grant
9050845
1. Field of the Invention
The present invention relates to a printing system that allows detail settings about bookbinding processes, such as a separation process, a saddle stitching process, and a cutting process, a control method therefor, and a storage medium storing a control program therefor.
2. Description of the Related Art
In a simple bookbinding process, a saddle stitch bookbinding method, which binds a book by stapling the center of a sheet bundle and folding it in half, is commonly used. This method is used for binding a magazine etc. The maximum number of sheets that can be bound by saddle stitching is defined by ability of a post-processing device. In order to bind a book that consists of sheets of which the number exceeds the ability of the post-processing device, it is necessary to separate the sheets into sections each of which does not exceed the maximum sheet number of the post-processing device, to bind each of the sections, and to further gather all the sections. This is called separation bookbinding.
Moreover, there is a method for adjusting an image forming position beforehand to prevent an image deviation for every page that occurs due to thickness of a sheet after a bookbinding process, and for trimming each section (separated sheet bundle) with a fixed cutting width to true up an edge of a printed matter (a bookbound matter) made with the bookbinding process (for example, see Japanese Laid-Open Patent Publication (Kokai) No. 2007-1119 (JP 2007-1119A)).
On the other hand, there are many two-folded printed matters (fliers) distributed without stitching sheets. The maximum number of sheets that can be folded at once without stitching is defined by ability of the post-processing device. Accordingly, there is a known method of automatically dividing sheets into bundles each of which contains sheets no more than the sheet number specified by an operator or the maximum number of sheets that can be folded by a post-processing device (for example, see Japanese Laid-Open Patent Publication (Kokai) No. 2010-168134 (JP 2010-168134A)). Moreover, a post-processing device that is capable of cutting sheets collectively even in no stitching state is appearing in recent years.
However, the method of JP 2007-1119A designed for the saddle stitch bookbinding cannot adjust an image forming position to prevent an image deviation for every page to a divided sheet bundle without stitching, and cannot form a printed matter by cutting such a sheet bundle after a bookbinding process. That is, since stitched sheet bundles (sections) are stacked as-is with a stacking process in a case of saddle stitch bookbinding, the edges of sheets are trued up by trimming every bundle with a fixed cutting width. On the other hand, since a two-folded flier that is distributed without the saddle stitching is formed so that an operator inserts an inside bundle into an outside bundle that are processed divisionally (an insertion process), there is a problem that the edge positions of the respective bundles are deviated when the bundles are trimmed with the fixed cutting width.
The present invention provides a printing system, a control method therefor, and a storage medium storing a control program therefor, which are capable of producing a bookbound matter (a printed matter) with good appearance when producing the bookbound matter by covering a first sheet bundle with a second sheet bundle.
Accordingly, a first aspect of the present invention provides a printing system comprising a determination unit configured to determine whether it is specified so that images are printed on sheets of first and second sheet bundles in page order in which a bookbound matter is produced by covering the second sheet bundle folded with the first sheet bundle folded; and a control unit configured to control so as to cut the first sheet bundle at a first position and to cut the second sheet bundle at a second position that is different from the first position, when the determination unit determines to be specified.
Accordingly, a second aspect of the present invention provides a control method for a printing system comprising determining whether it is specified so that images are printed on sheets of first and second sheet bundles in page order in which a bookbound matter is produced by covering the second sheet bundle folded with the first sheet bundle folded, and controlling so as to cut the first sheet bundle at a first position and to cut the second sheet bundle at a second position that is different from the first position, when determining to be specified.
Accordingly, a third aspect of the present invention provides a non-transitory computer-readable storage medium storing a control program causing a computer to execute a control method for a printing system, the program comprising a code for determining whether it is specified so that images are printed on sheets of first and second sheet bundles in page order in which a bookbound matter is produced by covering the second sheet bundle folded with the first sheet bundle folded; and a code for controlling so as to cut the first sheet bundle at a first position and to cut the second sheet bundle at a second position that is different from the first position, when determining to be specified.
The present invention enables to adjust the image forming positions to prevent the image deviations for the respective pages and to adjust the cutting position to a printed matter after the bookbinding process according to the separation process with respect to sheet bundles divided without saddle stitching. Thereby, even if an operator forms a printed matter by performing the insertion process to sheet bundles after the cutting process, the image positions on the pages and the deviation of cutting positions of the respective sheet bundles can be prevented, which enables to provide a printed matter of which the edges are trued up.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereafter, embodiments according to the present invention will be described in detail with reference to the drawings.
As shown in
The print server 71 monitors a state of a print job executed by the printing system 75, is capable of stopping an executing print job temporally and restarting the stopped print job, and is capable of changing, copying, moving, and deleting a setting of a print job. The host computers 72 and 73 can generate print jobs supplied to the printing system 75.
The illustrated image forming apparatus is a digital multifunctional peripheral device of a 4D color system, and consists of a scanner unit 201, a laser exposure unit 501, an image forming unit 503 that includes photosensitive drums 502, a fixing unit 504, a feeding/conveying unit 505, and a printer control unit (not shown) that controls the above-mentioned units.
The scanner unit 201 illuminates an original put on a platen glass and reads an original image optically, and converts the original image read into an electrical signal to generate image data. The laser exposure unit 501 makes laser beams modulated according to the image data impinge on a rotational polygonal mirror (polygon mirror) 501a that rotates at constant angular velocity, and irradiates the photosensitive drums 502 with scanning beams reflected by the polygon mirror 501a.
The image forming unit 503 rotates the photosensitive drums 502, electrifies them with electrostatic chargers, develops latent images formed on the photosensitive drums 502 by the laser exposure unit 501 with toner, and transfers toner images on a sheet. Furthermore, the image forming unit 503 collects minute toner that is remained on the photosensitive drums 502 without being transferred. Thus, the image forming section 503 forms an image with four development units (development stations) that execute an electrophotography process. The four development units are aligned in order of Cyan (C), magenta (M), yellow (Y), and black (K), and sequentially execute image forming operations of magenta, yellow, and black after elapsing specified time from the image formation start of cyan. This timing control enables to transfer a full color toner image on a sheet without color misregistration.
The fixing unit 504 is provided with a roller, a belt, and a heat source like a halogen heater, and fixes the toner image transferred on a sheet by the image forming unit 503 by melting the toner image with heat and pressure.
The feeding/conveying unit 505 has one or more sheet storage sheds 505a, such as sheet cassettes and paper decks. Then, the feeding/conveying unit 505 separates one sheet from a plurality of sheets stored in one of the sheet storage sheds 505a according to an instruction from the printer control unit, and conveys it to the image forming unit 503. Toner images of the respective colors are transferred to the sheet conveyed with the four development units, and finally a full color toner image is formed on the sheet. When forming images on both sides of a sheet, the sheet that passed the fixing unit 504 is guided to a double-sided conveyance path 506 that again conveys a sheet to the image forming unit 503.
The printer control unit (not shown) communicates with a main control unit (not shown), which controls the whole image forming apparatus, and executes a control according to an instruction from the main control unit. Furthermore, the printer control unit manages the states of the scanner unit 201, the laser exposure unit 501, the image forming unit 503, the fixing unit 504, and the feeding/conveying unit 505, and controls these units so that all the units operate smoothly in consonance with each other.
Next, operations of the respective units from a power OFF state of the image forming apparatus until reaching an operation startable state will be described briefly.
When the power of the image forming apparatus is turned ON, the printer control unit instructs the scanner unit 201, the laser exposure unit 501, the image forming unit 503, the fixing unit 504, and the feeding/conveying unit 505 to start preparing operations. Then, the printer control unit waits until the communication with the main control unit, which manages the whole image forming apparatus, starts. When the communication with the main control unit is established, the control units exchange specifications mutually. Then, when the preparing operations are finished and the image forming operation becomes available, the printer control unit notifies the main control unit of an operatable state.
The printer control unit notifies the main control unit of the states of the units. For example, the feeding/conveying unit 505 detects the sizes of the sheets stored in the sheet storage sheds 505a, the remaining amounts (loads) of the sheets, and the operating states (available or failed) of driving units, and notifies the main control unit of these detected results. Moreover, the image forming unit 503 notifies the main control unit of the remaining toner amounts of toner recovery containers.
Next, operations of the respective units from a time point when the image forming apparatus is able to start operations until a series of print operations, which are executed in response to a notification of an operation instruction from the main control unit, are finished will be described briefly.
The main control unit notifies the printer control unit of an operation start command. When receiving the operation start command, the printer control unit instructs the laser exposure unit 501, the image forming unit 503, the feeding/conveying unit 505, and the fixing unit 504 to start a print operation. The laser exposure unit 501 starts rotating a motor that drives the polygon mirror 501a. Then, the image forming unit 503 rotates the photosensitive drums 502, and electrifies the photosensitive drums 502. The fixing unit 504 turns the fixing heater ON to heat a fixing roller up to a fixing temperature at which toner is fixed to a sheet. Then, the feeding/conveying unit 505 brings a drive motor to a conveyance available state.
When the operations of the respective units are prepared, the printer control unit sends a ready notification to the main control unit. When receiving the ready notification, the main control unit instructs a print operation by unit of page. The main control unit instructs the print operation of 200 pages for a print job that prints 20 copies of printed matter of 10 pages, for example. When receiving the instruction of the print operation, the print control unit instructs the feeding/conveying unit 505 to feed a sheet.
The feeding/conveying unit 505 conveys a sheet when it can be supplied, and notifies the print control unit of an arrival of sheet when the sheet arrives at a specified position. If there is no sheet in the sheet storage sheds 505a, the print control unit is notified that a sheet cannot be fed. Moreover, the feeding/conveying unit 505 may have a multi-feeding detection sensor that detects a multi feeding state of sheets on a conveyance path, a thickness detection sensor that detects thickness of sheets, etc. If these sensors detect a multi feeding state or an anomaly, the feeding/conveying unit 505 interrupts the sheet feeding operation and the conveying operation, and notifies the print control unit of the anomaly. When receiving the anomaly notification, the print control unit notifies the main control unit of a reason why the operation was interrupted and a position of sheet that remains in the apparatus, etc.
When the print control unit is notified that the sheet was conveyed normally and was arrived at the specified position, the print control unit instructs the image forming unit 503 to start an image formation according to the notification. This timing control enables to transfer a toner image onto the sheet. On the other hand, the fixing unit 504 monitors the temperature of the fixing roller and controls so as to keep a suitable fixing temperature. When the sheets draw heat largely, the temperature of the fixing roller decreases. In this case, the fixing unit 504 notifies a print control unit of the fall of temperature of the fixing roller. When receiving this notification, the print control unit widens sheet conveyance intervals in order to control so that the temperature of the fixing roller does not drop below the specified temperature. When the temperature of the fixing roller still does not return, the print control unit once interrupts operations, and restarts the operation after the temperature of the fixing roller returns to the suitable temperature.
When all the sheets have been ejected, the print control unit instructs the respective units to stop the operation, and notifies the main control unit of the end of operation when being notified of the operation stops from the respective units. It should be noted that three or more sheet storage sheds may be connected and used depending on an apparatus configuration, although the illustrated example employs two sheet storage sheds.
As shown in
As shown in
When a staple mode is set to a print job that should be outputted, sheets are accumulated on a processing tray 621 before ejecting to the stack tray 603 for every print job. On the processing tray 621, the sheets are bound by a stapler 605. And then, a bundle of the sheets is ejected to the stack tray 603. In addition, there are a Z-folding machine 630 that folds up a sheet in a Z-shape and a puncher 611 that punches two (or three) holes in a sheet for filing on a path leading to the two above-mentioned trays, and they perform the respective processes according to the type of a print job. For example, when the Z-folding process is set to the print job, the Z-folding machine 630 folds sheets in the Z-shape. The folded sheets are ejected to the sheet ejection tray, such as the stack tray 603 or the sample tray 602. Moreover, when the punching process is set to the print job, the puncher 611 punches holes in the sheets. The punched sheets are ejected to the sheet ejection tray.
An inserter 631 sends a sheet set on an insertion tray 609 to the sheet ejection tray without passing through the image forming apparatus. Thereby, the sheet set on the inserter 631 can be inserted between a plurality of sheets sent into the post-processing device. Sheets are set on the insertion tray 609 in a faceup manner, and are sequentially fed by a pickup roller from the topmost sheet. The sheet from the inserter 631 is ejected in a facedown manner by conveying to the stack tray 603 or the sample tray 602 as-is. Moreover, when a sheet is sent to a saddle stitcher 606, the sheet is once sent to the side of the puncher 611, and then, is sent to the saddle stitcher by switching back so as to match the face sides. It should be noted that it is determined whether the insertion process is executed by the inserter 631 based on the sheet process setting set to the print job by the operator.
The saddle stitcher 606 binds two portions in the center of a sheet, and then, performs a process for making a booklet (bookbinding process) by folding the sheets in half while grasping the center of the sheets with rollers. The sheets that were bound by the saddle stitcher 606 are ejected to a booklet tray 604. It is determined whether the sheet processes, such as the bookbinding process by the saddle stitcher 606, are performed based on the sheet process setting set to the print job by the operator.
A trimmer (cutting machine) 640 conveys the booklet formed by the saddle stitcher 606 by a predetermined distance with rollers, and cuts a fore edge of the booklet with a cutter 610. The fore edge of a booklet is uniformly cut, and the booklet is stored in a booklet holding unit 641. It should be noted that it is determined whether the cutting process is executed by the trimmer 640 based on the sheet process setting set to the print job by the operator.
Next, the bookbinding process in the post-processing device will be described.
The sheet on which an image was formed is conveyed from the image forming apparatus, and reaches a path switching flapper 601. Then, the path switching flapper 601 selects a sheet conveyance destination path from among the conveyance path to the sample tray 602, the conveyance path to the stack tray 603, and the conveyance path to the booklet tray 604. When a sheet is ejected to the sample tray 602, the sheet is ejected as-is, because the post-processing device cannot process. When a sheet is ejected to the stack tray 603, the sheet goes through the processing tray 621. When a sheet is ejected to the processing tray 621, the stapler 605 performs a staple process, or shifts the sheet in the front-back direction of the device according to the setting.
The saddle stitcher 606 binds at the positions on a folding line, by which sheets will be folded in half later, of one set of the sheet bundle. In the case of a saddle folding, this saddle stitching is omitted and the sheet bundle is conveyed to a stopper 607. The sheet bundle loaded on the stopper 607 is conveyed by a bundle conveyance roller pair 608, is folded in half, and is ejected to the booklet tray 604.
The state of three sheets folded in half by the saddle stitcher 606 is shown in an enlarged circle 650. Since the center of the sheet bundle is stapled, the sheet bundle is stably conveyed as one bundle even when being conveyed by the bundle conveyance roller pair 608 and being cut with the cutter 610. On the other hand, since sheets are not united when the saddle stitching is not performed, the larger the number of sheets or basis weight of a sheet is, the more difficult to keep accuracy of cutting becomes.
As shown in
A CPU 205 is a central processing unit for controlling the whole image forming apparatus. A RAM 206 is a system work memory for an operation of the CPU 205, and is also an image memory for storing inputted image data temporarily. A boot ROM 207 stores a boot program for the system. A hard disk drive (HDD) 208 stores system software for performing various process, inputted image data, etc.
An operation unit I/F 209 is connected to an operation unit 210 having a display screen that can display image data etc., and outputs operation-screen data to the operation unit 210. Moreover, the operation unit I/F 209 transfers information inputted by the operator through the operation unit 210 to the CPU 205.
The network I/F 211 connects with the network 74 through a NIC (not shown), for example, and exchanges information with the external apparatuses, such as the print server 71 and the host computer 72. Although the above description shows the configuration to connect with one network through one network I/F, a configuration to connect with a plurality of networks using a plurality of network I/Fs is also included in this embodiment. A modem 212 connects with the public line 204 and exchanges information with external apparatuses.
The above units are arranged on a system bus 213.
An image bus I/F 214 is an interface that connects the system bus 213 with an image bus 215 that transmits image data at high speed, and is a bus bridge that converts a data structure. A raster image processor (RIP) 216, a device I/F 217, a scanner image processing unit 218, a printer image processing unit 219, an editing image processing unit 220, and a color management module (CMM) 230 are connected to the image bus 215.
The RIP 216 expands a page description language (PDL) code or below-mentioned vector data to an image. The device I/F 217 connects to the scanner unit 201 and the printer engine 202, and converts the image data between a synchronizing system and an asynchronous system.
The scanner image processing unit 218 can correct, process, and edit image data that is inputted from the scanner unit 201. According to the ability of the printer engine 202, the printer image processing unit 219 can correct the image data to be outputted by printing, and can convert resolution. The editing image processing unit 220 performs various image processes, such as a rotation, compression, and expansion of image data.
The CMM 230 is a dedicated hardware module that applies a color conversion process (it is also called “a color space conversion process”) to image data based on a profile or calibration data. A profile is information like a function for converting color image data expressed in an apparatus-dependent color space into color image data expressed in an apparatus-independent color space (for example, Lab). Calibration data is used for correcting color reproduction characteristic of the scanner unit 201 or the printer engine 202.
A protocol control module 301 communicates with the exterior by analyzing and transmitting a network protocol. It should be noted that a plurality of protocol control modules 301 may be provided according to a plurality of network I/Fs, or the control module 301 may processes inputs from a plurality of network I/Fs.
A data input identification module 302 identifies a print job inputted through the network I/F 211. A job management module 303 manages the inputted print job, performs a division process for a print job, and processes the information about device control according to the print setting added to a print job.
A PDL analysis module 304 analyzes PDL data, and converts it into an intermediate code (DisplayList: DL) that is a form easier to process. The DL converted by the PDL analysis module 304 is passed to a data drawing module 305.
The data drawing module 305 expands the DL to bitmap data. The expanded bitmap data is successively drawn on a page memory 306. The page memory 306 is a volatile memory that holds the expanded bitmap data temporarily. A panel input-output control module 320 controls input and output from the operation unit 210.
A data storage module 330 stores various data files, such as an inputted print job and a scan job inputted from the scanner unit 201, inputted into the image forming apparatus to the HDD 208 etc.
A scan control module 350 corrects, processes, and edits image data that is inputted from the scanner unit 201. A print control module 360 converts the contents of the page memory 306 into a video signal, and transmits an image to the printer engine 202. The printer engine 202 is a print station that forms a visible image on a recording sheet according to the received video signal.
An output job management unit 181 (the job control module 303) manages a print job inputted through the network I/F 211, and controls reading and writing of print jobs to a memory 195 (the page memory 306) and the processing order thereof.
An output job control unit 182 consists of a job analysis module 183, a binder analysis module 184, a document analysis module 185, and a page analysis module 186, and generates setting information (job ticket) about a print job and image information.
The job analysis module 183 generates print job setting information by analyzing details of the setting information concerning the whole print job, such as a document name to be printed, the number of copies, a specification of an ejection tray as an output destination, the order of binders in print job that consists of a plurality of binders. The binder analysis module 184 generates binder information by analyzing details of the setting information concerning the whole binder, such as a setting of a bookbinding method, the order of documents of a binder that consists of a plurality of documents.
The document analysis module 185 generates document setting information by analyzing details of the setting information concerning the whole document, such as the page order of a document, a specification of double-side printing, addition of a cover or a mount. The page analysis module 186 generates page-setting information by analyzing details of setting information concerning the whole page, such as an image resolution, an image orientation (landscape/portrait).
A sheet information management unit 191 manages the information about the sheet type in the printing process analyzed by the output job control unit 182. A sheet information control module 192 generates a sheet information management table showing attribute information about the sheet type in the printing process. Moreover, the sheet information control module 192 describes alias information, which was selected or inputted by the operator, in the sheet information management table.
It should be noted that the processes by the output job management unit 181 and the sheet information management unit 191 may be executed on the host computer 72, although the processes shall be executed on the printing system 75 in this embodiment. Moreover, the above-mentioned processes may be executed on the print server 71.
When image information is generated based on a scan image, an image process for scan image is applied. In the case of PDL data, an image processing/RIP unit 193 is called to generate page image information 194 by rendering. The page image information 194 is compressed by a compression/extension unit 187. Then, the page image information 194 is associated with a scenario and setting information, and is stored in the memory 195.
A device management unit 188 consists of a device assignment module 189 and a device control module 190. The page image information 194, which is read from the memory 195 together with the scenario and the setting information associated, is extended by the compression/extension unit 187. The scenario, the setting information, and the page image information 194 are inputted into the device management unit 188 as one set.
When assigning a device based on the scenario, the device assignment module 189 arbitrates collision between devices that will occur when a plurality of print jobs proceed processes simultaneously. The device control module 190 schedules a device used and timing.
It should be noted that a rendering process rasterizes each object information as a raster image on a memory (not shown), in order to reproduce vector information (a character, a line drawing, a diagram, etc., which are described in the PDL) and bit map information as a page simultaneously.
The interpreter 101 is provided with a PDL analysis module 102 (the PDL analysis unit 304) that analyzes language of PDL data. Moreover, the interpreter 101 has a page information analysis module 103 that analyzes page information included in PDL data, and a drawing-object analysis module 104 that analyzes a drawing object included in the PDL data. Furthermore, the interpreter 101 has a DL generation module 105 that generates DL based on a drawing object. Furthermore, the interpreter 101 has a DL management module 106 that can read/write DL data in a data storage unit 107 (the data storage module 330) when a drawing object and a font can be reused by caching.
The PDL analysis module 102 can analyze various kinds of PDL data inputted. In addition, data in the format for VDP, such as PPML, PDF/VT, etc. can also be processed. Furthermore, the image-compression format like JPEG (Joint Photographic Experts Group), TIFF (Tagged Image File Format), etc. can also be processed.
The rendering processing unit 108 consists of a CMM (not shown) that performs color matching to a DL, and a DL rendering unit (not shown) that renders a DL as bitmap data (a raster image).
The printer engine 109 (the printer engine 202) reads the bitmap data generated by the rendering processing unit 108, and performs the printing process.
Next, an external appearance configuration of the operation unit 210 of the image forming apparatus will be described with reference to
As shown in
As shown in
When a main power supply switch (not shown) that turns on and off the power of the entire system is in an ON state, the CPU 205 controls to allow receiving an operator's operation to the power switch 901.
A start key 903 is used to allow receiving an operator's instruction that makes the printing device start the job process of the type instructed by the operator, such as a copy operation and a send action of a job used as a processing target. A stop key 902 is used to allow receiving an operator's instruction that makes the printing device stop the job process received. A ten-key pad 906 is used to allow setting registrations of various settings by the operator. A clear key 907 is used to cancel various parameters, such as the registrations set up by the operator through the ten-key pad 906. A reset key 904 is used to invalidate the various settings set up to the processing target job by the operator, and to receive an instruction that initializes the setting values to a default condition. An operator mode key 905 is used to make a transition to a system setting screen designed for each operator.
Next, a printed matter (a bookbound matter) generated when the cutting process is applied to a sheet bundle that is folded in half without a saddle stitching will be described with reference to
In
A division process is applied to sheets of an inputted job according to the upper limit of sheet number that can be processed by the post-processing device or the sheet number specified by the operator. Each of the sheet bundles 1001 is formed by applying an imposition process and a printing process to the divided sheets, and by gathering the processed sheets and folding them in half. It should be noted that each sheet bundle consists of three sheets in this embodiment.
Furthermore, the printed matter 1003 is completed because an operator inserts an inside sheet bundle in an outside sheet bundle (i.e., covers an inside sheet bundle with an outside sheet bundle) after applying the cutting process to the sheet bundles according to different cutting amounts (dotted lines show cutting positions 1002 in the illustrated example) computed by a cutting amount adjustment process mentioned later. The cutting positions of the respective sheet bundles are determined so that the fore edge (cutting side) of the printed matter 1003 becomes uniform.
In
Each of the sheet bundles 1001 is formed by applying an imposition process and a printing process to sheets that are separated according to a separation process specification to an inputted job, and by gathering the processed sheets and folding them in half. It should be noted that each sheet bundle consists of three sheets in this embodiment.
Furthermore, when the cutting process is specified, all the sheet bundles are cut according to specified common cutting amount (dotted lines show cutting positions 1102 in the illustrated example), and then, are ejected. The printed matter 1103 is completed because the operator stacks (adjoins) and stitches the ejected bundles. Since each bundle is cut at the same position, the fore edge (cutting side) of the printed matter 1103 becomes uniform.
Next, a printing-bookbinding process to a print job in the case where the cutting process is performed without performing a saddle stitching process when bookbinding and printing are specified will be described.
The printing system 75 receives a job from the host computer 72 or the like through the network I/F 211 (step S1201).
First, the PDL analysis unit 304 initializes a page counter N that is used for managing a job processing status at a processing start (step S1202). Next, the PDL analysis unit 304 increment the page counter N by one in order to process per page (step S1203).
Next, the PDL analysis unit 304 analyzes the PDL data included in the job, and the data drawing unit 305 expands the analyzed data to bitmap data (step S1204). Then, the expanded bitmap data is saved in the page memory 306 (step S1205).
Next, the PDL analysis unit 304 determines whether the page of which processing was completed is the last page in the job (step S1206). When it is determined as the last page, the process proceeds to step S1207. On the other hand, when it is not determined as the last page, the process in the steps S1203 through S1206 is repeated until all the pages in the job have been processed.
An image layout process is executed in the step S1207. Specifically, a user changes the order of pages, specifies a page composition process, and makes a fine adjustment to printing position according to the print setting etc. that were specified on operation screens shown in
The description returns to
A finishing process is executed in the step S1210. Specifically, the post processes, such as the folding process and the cutting process, are executed to the sheet printed in the step S1209 according to a bookbinding setting etc. that were specified by a user on the operation screens shown in
Next, the sheet bundle to which the post-process was performed in the step S1210 is ejected in step S1211. Subsequently, the print control module 360 computes the remaining number of sheet bundles that need the process by decrementing the sheet bundle number n in step S1212. Then, the print control module 360 determines whether all the sheet bundles have been processed (step S1213). When it is determined that all the sheet bundles have been processed, this process finishes. On the other hand, when it is determined that not all the sheet bundles have been processed, the process in the steps S2308 through S1213 is repeated until the process is completed.
The print control module 360 determines whether there is a bookbinding specification (step S1301). When determining that there is no bookbinding specification, the print control module 360 sets the sheet bundle number n to 1 (step S1312). Subsequently, the print control module 360 reads the bitmap data from the page memory 306 in the order of pages included in the job (step S1313), and returns the process.
On the other hand, when determining that there is a bookbinding specification in the step S1301, the print control module 360 determines whether there is a stitching specification (step S1302). When determining that there is a stitching specification, the print control module 360 determines whether an operator specified the folding sheet number, and checks the specified folding sheet number if specified (step S1303), and proceeds with the process to step S1305.
On the other hand, when it is determined that there is no stitching specification in the step S1302, it is determined as a fold-in-half specification, and the process proceeds to step S1304.
In the step S1304, the print control module 360 checks the upper limit of the folding sheet number of the post-processing device and the specified folding sheet number specified by the operator, and proceeds with the process to step S1305.
In the step S1305, the print control module 360 computes the printing sheet number M needed to perform the printing process for the job based on the page number and the bookbinding specification that are included in the job. Then, the printing sheet number M is compared with the specified folding sheet number checked in the step S1303 or the step S1304.
An example of an operation expression for finding the printing sheet number M is shown as follows.
M=ceil(N/2·S)
N: Number of pages included in a job
S: Constant for specifying single-side printing or double-side printing
For single-side-printing: S=2
For double-side printing: S=4
ceil( ): Function to make integer by rounding up decimals
When the determination result in the step S1305 shows that the printing sheet number M is below the specified folding sheet number, the process proceeds to step S1307, and the print control module 360 sets the sheet bundle number n of the job to “1”.
On the other hand, when it is determined that the printing sheet number M is more than the specified folding sheet number in the step S1305, the process proceeds to step S1306, and the print control module 360 computes the sheet bundle number n of the job. Specifically, the sheet bundle number n is computed based on the page number N included in the job, the specification of single-side printing or double-side printing, and the specified folding sheet number checked in the step S1303 or S1304. The process in the step S1306 is an example of a sheet-bundle-number computation unit.
An example of an operation expression for finding the number n of sheet bundles that are made until the job process is completed is shown as follows.
n=ceil(M/L)
L: Specified folding sheet number
In the next step S1308, the print control module 360 checks a specification of the separation method.
In step S1309, the print control module 360 determines a page layout according to the number of pages included in the job, the number n of the sheet bundles into which the job is divided, and the setting separation method based on the determination result in the step S1308. The step S1309 is an example of a page-layout determination unit.
Next, the print control module 360 reads bitmap data (an expanded image) from the page memory 306 in order based on the layout determined in the step S1309 (step S1310). Subsequently, when there is a creep correction specification, the print control module 360 determines image shift amount of the bitmap data according to the creep correction specification concerned (step S1311), and returns the process. This creep correction specification will be mentioned below with a creep correction function.
The print control module 360 determines whether there is a stitching specification (step S1401). When determining that there is a stitching specification, the print control module 360 performs the saddle stitching process that staples the center of a sheet bundle (step S1402) and the folding process (step S1403). On the other hand, when there is not a stitching specification, the process proceeds to step S1405.
In step S1404, the print control module 360 determines whether the cutting processing is specified. When the cutting process is specified, the process proceeds to step S1409. When the cutting process is not specified, the process returns. The steps S1401, S1404, S1406, and S1407 are examples of a bookbinding specification determination unit.
The cutting process is executed according to the cutting amount specified by a user on the operation screen 2006 shown in
In the step S1405, the folding process is executed to a sheet bundle. Next, the print control module 360 determines whether the cutting process is specified (step S1406). When the cutting process is not specified, the process returns. On the other hand, when the cutting process is specified, the process proceeds to step S1407.
In the step S1407, the print control module 360 determines whether the separation bookbinding is specified. When the separation bookbinding is specified, the process proceeds to the step S1409. On the other hand, when the separation bookbinding is not specified (i.e., when the division bookbinding is specified), the process proceeds to step S1408. The process in the step S1407 is an example of a division bookbinding determination unit.
A cutting amount adjustment process is executed in the step S1408. Details of the cutting amount adjustment process will be described below. The step S1408 is an example of a cutting-adjustment-amount computation unit. After the cutting amount adjustment process is executed, the cutting process is executed (the step S1409) according to the cutting amount readjusted in the process concerned.
First, a creep-correction (image position compensation) function for correcting a printing position of an image is described.
Since a booklet is created by folding a plurality of sheets at once after the bookbinding printing process, the position of the image printed on the outermost sheet is deviated from the position of the image printed on the innermost sheet, if image positions are not corrected. This is because deviations occur due to the sheet thickness and an error in the accuracy of the folding function of the post-processing device. The image forming apparatus allows performing an adjustment process so that the printing position of each page matches with the printing position of the next page turned in order to improve accuracy of the finished booklet. This function is called a creep correction function. The creep correction function has a function that finely adjust a printing position of an image for every sheet, and a function that automatically adjust a printing position by the image forming apparatus based on specification of difference between the printing position of an image printed on the outermost sheet and that on the innermost sheet.
In
In the step S1502, the print control module 360 determines the type of the creep correction specification. The type of the creep correction specification can be specified on the operation screen 2004 shown in
In the step S1503, the print control module 360 determines whether the first sheet bundle is currently processed. When determining that the first sheet bundle is processed, the print control module 360 checks the printing sheet number M of the whole job (step S1504). Subsequently, the print control module 360 computes a creep correction amount H based on the number of sheets needed to print, and then, computes the cutting amount Dn for the first sheet bundle (step S1505).
An example of an operation expression for computing the cutting amount Dn for the first sheet bundle is shown as follows.
Dn=M·H
M: Number of sheets required in the printing process of a job
H: Creep correction amount
When determining that the sheet bundle other than the first sheet bundle is processed in the step S1503, the print control module 360 computes the cutting amount Dn by subtracting the cutting adjustment amount Cn for the n-th sheet bundle, which has been computed when the n-th sheet bundle has been processed, from the cutting amount for the (n−1)th sheet bundle (step S1506). The step S1506 is an example of a cutting amount computation unit.
An example of an operation expression for computing the cutting amount Dn for the n-th sheet bundle other than the first sheet bundle is shown as follows.
Dn=D(n+1)−Cn
In step S1507, the print control module 360 computes the cutting adjustment amount C(n−1) for the next sheet bundle (the (n−1)th sheet bundle). The step S1507 is an example of the cutting amount computation unit.
An example of an operation expression for computing the cutting amount of the (n−1)th sheet bundle is shown as follows.
C(n−1)=Mn·H
Mn: Number of sheets in the n-th sheet bundle
H: Creep correction amount
In the step S1508, the print control module 360 checks the printing sheet number M of the sheets required for the printing process of the whole job. Next, the print control module 360 computes the creep correction amount H for each sheet based on the printing sheet number M and the specified creep correction amount (step S1509).
An example of an operation expression for finding the creep correction amount H for each sheet is shown as follows.
H=Hs/M
Hs: Creep correction amount specified by an operator
Next, the print control module 360 determines whether the first sheet bundle is currently processed (step S1510). When it is determined that the first sheet bundle is processed, the process proceeds to step S1511. On the other hand, when it is determined that the sheet bundle other than the first sheet bundle is processed in the step S1510, the process proceeds to step S1512.
In step S1511, the print control module 360 computes the cutting amount Dn for the first sheet bundle from the creep correction amount H computed in the step S1509 based on the printing sheet number M required to print and the specified creep correction amount.
An example of an operation expression for computing the cutting amount Dn for the first sheet bundle is shown as follows.
Dn=M·H
M: Number of sheets required in the printing process of a job
H: Creep correction amount
In the step S1512, the print control module 360 computes the cutting amount Dn by subtracting the cutting adjustment amount Cn for the n-th sheet bundle, which has been computed when the n-th sheet bundle has been processed, from the cutting amount for the (n−1)th sheet bundle. The step S1512 is an example of the cutting amount computation unit.
An example of an operation expression for computing the cutting amount Dn for the n-th sheet bundle other than the first sheet bundle is shown as follows.
Dn=D(n+1)−Cn
In step S1513, the print control module 360 computes the cutting adjustment amount Cn for the next sheet bundle (the (n−1)th sheet bundle). The step S1513 is an example of the cutting amount computation unit.
An example of an operation expression for computing the cutting amount for the first sheet bundle is shown as follows.
C(n−1)=Mn·H
Mn: Number of printing sheets in the n-th sheet bundle
H: Creep correction amount
After the cutting amount correction process is executed as mentioned above, the process returns the finishing process in
A division process is applied to sheets of an inputted job according to the upper limit of sheet number that can be processed by the post-processing device or the sheet number specified by the operator. Each of the sheet bundles 1001 is formed by applying an imposition process and a printing process to the divided sheets, and by gathering the processed sheets and folding them in half.
Furthermore, the printed matter 1003 is completed because an operator inserts an sheet bundle in an outside sheet bundle after applying the cutting process to the sheet bundles according to the cutting amounts that are adjusted in the cutting amount adjustment process (dotted lines show cutting positions 1002 in the illustrated example).
According to this embodiment, the cutting amount for each sheet bundle can be adjusted based on the type of the separation method and the creep correction amount. This allows an operator to execute the cutting amount adjustment process for each sheet bundle without considering dividing positions of a job and a layout process for each page.
Next, a second embodiment of the present invention will be described. In the second embodiment, the process executed when it is determined that the creep correction is not specified in the step S1501 in
The print control module 360 determines the types of sheets that are needed in the printing process of the job (step S1601). When it is determined that all the sheets that are needed in the printing process of the job are specified as the same type, the process proceeds to step S1602. On the other hand, when it is determined that a plurality of types are specified, the process proceeds to step S1608. The process in the step S1601 is an example of a sheet type determination unit.
In the step S1602, the print control module 360 reads a sheet deviation correction value T corresponding to the type of the sheet based on the type and basis weight of the sheet that is used in the printing process (step S1602). The sheet deviation correction value T is saved beforehand in the HDD 208 etc. The process in the step S1602 is an example of a sheet-deviation-correction-value reading unit.
Next, the print control module 360 determines whether the first sheet bundle is currently processed (step S1603). When determining that the first sheet bundle is processed, the print control module 360 checks the printing sheet number M of the whole job (step S1604). Subsequently, the print control module 360 computes a sheet deviation correction value T based on the number of sheets needed to print, and then, computes the cutting amount Dn for the first sheet bundle (step S1605).
An example of an operation expression for computing the cutting amount Dn for the first sheet bundle is shown as follows.
Dn=M·T
M: Number of sheets required in the printing process of a job
T: Sheet deviation correction value corresponding to a sheet type
When determining that the sheet bundle other than the first sheet bundle is processed in the step S1603, the print control module 360 computes the cutting amount Dn by subtracting the cutting adjustment amount Cn for the n-th sheet bundle, which has been computed when the n-th sheet bundle has been processed, from the cutting amount for the (n−1)th sheet bundle (step S1605).
An example of an operation expression for computing the cutting amount Dn for the n-th sheet bundle other than the first sheet bundle is shown as follows.
Dn=D(n+1)−Cn
In step S1607, the print control module 360 computes the cutting adjustment amount Cn of the next sheet bundle (the (n−1)th sheet bundle).
An example of an operation expression for computing the cutting adjusting amount for the (n−1)th sheet bundle is shown as follows.
C(n−1)=Mn·T
Mn: Number of printing sheets in the n-th sheet bundle
T: Sheet deviation correction value
In the step S1608, the print control module 360 checks the types of sheets used in the whole job and the printing sheet number M. Next, the print control module 360 checks the sheet deviation correction values Ta through Tz for the respective sheets based on the sheet types and basis weights used in the printing process (step S1609). The sheet deviation correction values Ta through Tz for the respective sheets are saved beforehand in the HDD 208 etc. The step S1609 is an example of the sheet-deviation-correction-value reading unit.
Next, the print control module 360 determines whether the first sheet bundle is currently processed (step S1610). When it is determined that the first sheet bundle is processed, the process proceeds to step S1611. On the other hand, when it is determined that the sheet bundle other than the first sheet bundle is processed in the step S1610, the process proceeds to step S1612.
In the step S1611, the print control module 360 computes the cutting amount Dn for the first sheet bundle based on the types of all the sheets used in the printing process and the printing sheet number M.
An example of an operation expression for computing the cutting amount Dn for the first sheet bundle is shown as follows.
Dn=Ma·Ta+Mb·Tb+ . . . +Mz·Tz
Ma, Mb, . . . , Mz: The number of sheets of sheet types A through Z that constitute a job
Ta, Tb, . . . , Tz: Sheet deviation correction values for the respective sheet types computed based on the sheet types and basis weights of sheets
In the step S1612, the print control module 360 computes the cutting amount Dn by subtracting the cutting adjustment amount Cn for the n-th sheet bundle, which has been computed when the n-th sheet bundle has been processed, from the cutting amount for the (n−1)th sheet bundle.
An example of an operation expression for computing the cutting amount Dn for the n-th sheet bundle other than the first sheet bundle is shown as follows.
Dn=D(n+1)−Cn
In step S1613, the print control module 360 computes the cutting adjustment amount Cn of the next sheet bundle (the (n−1)th sheet bundle).
An example of an operation expression for computing the cutting adjusting amount for the (n−1)th sheet bundle is shown as follows.
C(n−1)=Ga·Ta+Gb·Tb+ . . . +Gz·Tz
Ga, Gb, . . . , Gz: The number of sheets of sheet types A through Z in the n-th sheet bundle
Ta, Tb, . . . , Tz: Sheet deviation correction values for the respective sheet types A through Z
After the cutting amount correction process is executed as mentioned above, the process returns the finishing process in
According to this embodiment, the cutting amount for each sheet bundle can be adjusted by computing the cutting adjustment amount based on the separation method, the sheet type and the basis weight of sheets used to print. This allows an operator to execute the cutting amount adjustment process for each sheet bundle without considering dividing positions of a job and a layout process for each page.
Next, a third embodiment of the present invention will be described. In the third embodiment, a process when the cutting amount exceeding the ability of the post-processing device is specified in the printing system described in the above-mentioned first and second embodiments will be described with reference to
Step S1701 in
In step S1702, the print control module 360 determines whether the cutting amount Dn computed in the step S1701 is larger than the upper limit of the cutting ability of the post-processing device (trimmer). The step S1702 is an example of a cutting-upper-limit determination unit. When it is determined that the cutting amount Dn does not exceed the upper limit, the process returns to the step S1507 or S1513 in
Furthermore, a screen (not shown) to urge an operator to select whether the process for the job is continued or not is displayed on the touch panel section 801 (step S1704), and a selection by the operator is waited (step S1705). When the operator selects a job cancellation, the print control module 360 interrupts the printing process, and executes a job cancellation process (step S1706). On the other hand, when the operator selects to continue the process while disregarding the warning, the print control module 360 sets the cutting amount Dn to “0” to prohibit the cutting process (step S1707). Then, the process returns to the former process, i.e., the step S1507 or S1513 in
Step S1801 in
In step S1802, the print control module 360 determines whether the cutting amount Dn computed in the step S1801 is larger than the margin that is computed when the printing process is applied to the image. The step S1802 is an example of a margin determination unit. When it is determined that the cutting amount Dn does not exceed the margin, the process returns to the step S1507 or S1513 in
In the step S1803, the touch panel section 801 displays a warning screen (not shown) that indicates a message that the image specified to print may be cut because the specified cutting amount exceeds the margin and a required cutting amount. The step S1803 is an example of a warning display unit.
Furthermore, a screen (not shown) to urge an operator to select whether the process for the job is continued or not is displayed on the touch panel section 801 (step S1804), and a selection by the operator is waited (step S1805). When the operator selects a job cancellation, the print control module 360 interrupts the printing process, and executes a job cancellation process (step S1806).
On the other hand, when the operator selects to continue the process while disregarding the warning, the print control module 360 sets the cutting amount Dn to “0” to prohibit the cutting process (step S1807). Furthermore, when the operator selects a process for readjusting the cutting amount so as not to cut an image area and not to exceed the margin, the print control module 360 readjusts a cutting adjustment amount so that a cutting amount does not exceed the margin (step S1808). Then, the process returns to the former process, i.e., the step S1507 or S1513 in
According to this embodiment, failure cost about booklet making can be reduced by controlling not to perform a cutting process, when the specified cutting amount exceeds the ability of the post-processing device or exceeds a margin. Moreover, since the operator can obtain a printed matter to which only the creep correction is applied without applying a cutting process, the operator can apply only a cutting process to a booklet using a cutting device with high performance if needed.
Next, a fourth embodiment of the present invention will be described. In the fourth embodiment, a process using a printing system in which an image forming apparatus and a post-processing device are connected to a near-line finisher through a network or a dedicated line will be described with reference to
The generation process of an operation instruction for operating a near-line finisher can be performed in the finishing process in the step S1210 in
As shown in
Next, the print control module 360 determines whether the division bookbinding is specified or whether the separation bookbinding is specified (step S1902). When it is determined that the division bookbinding was specified, the process proceeds to step S1903. On the other hand, when it is determined that the separation bookbinding is specified, the process proceeds to step S1904 without giving a binder number.
In the step S1903, the print control module 360 gives a binder number to each sheet bundle. The step S1903 is an example of a binder numbering unit.
In the step S1904, the print control module 360 determines whether the print of the operation instruction is specified in the step S1901. When it is determined that the print is specified, the process proceeds to step S1905. On the other hand, when it is selected to generate an operation instruction as an electronic file, the process proceeds to step S1907.
The print control module 360 generates a list that describes a job name of a job under processing, a job ID, and cutting amounts for respective sheet bundles in the step S1905, and then, proceeds with the process to step S1906 to perform the printing process.
In the step S1907, the print control module 360 generates a file, which includes information about the job name, the job ID, and the cutting amounts for respective sheet bundles, in the format (for example, JDF, PrintTicket) selected in the step S1901. Next, the operation instruction generated in the step S1907 is sent to a destination specified beforehand (for example, the near-line finisher, the host computer set up so as to operate the near-line finisher) in step S1908.
According to this embodiment, the operation instruction for the near-line finisher, which is not directly connected with the image forming apparatus, can be generated.
Although the control program shall run on the image forming apparatus (or the post-processing device) in the above-mentioned first through fourth embodiments, it is also possible to constitute so that the control program runs on the print server 71, the host computer 72 or 73.
Furthermore, the invention can be embodied as a system, an apparatus, a method, a program, a storage medium, etc. Specifically, the present invention can be applied to a system that consists of a plurality of devices, or to an apparatus that consists of a single device.
Aspects of the present invention can also be realized by a computer of a system or apparatus (or devices such as a CPU or MPU) that reads out and executes a program recorded on a memory device to perform the functions of the above-described embodiment(s), and by a method, the steps of which are performed by a computer of a system or apparatus by, for example, reading out and executing a program recorded on a memory device to perform the functions of the above-described embodiment(s). For this purpose, the program is provided to the computer for example via a network or from a recording medium of various types serving as the memory device (e.g., computer-readable medium).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-265174, filed on Dec. 4, 2012, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-265174 | Dec 2012 | JP | national |
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| 4891681 | Fiske et al. | Jan 1990 | A |
| 8424861 | Buchel | Apr 2013 | B2 |
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| 8616541 | Hayashi | Dec 2013 | B2 |
| Number | Date | Country |
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| 2007-001119 | Jan 2007 | JP |
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| WO 2010090770 | Aug 2010 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20140154030 A1 | Jun 2014 | US |
