The present embodiments relate generally to a flexible manufacturing system for printing to articles. Flexible manufacturing systems can be utilized to print onto articles during manufacturing of an article, or after an article has been manufactured, for example, by printing onto articles at a retail location.
In one aspect, a printing assembly includes a printing device, a retractable screen assembly fastened to the printing device. The retractable screen assembly further includes a housing member and a screen member that can extend from and retract into the housing member. The screen member can extend from the housing member while the printing device is in use.
In another aspect, a flexible manufacturing system includes a printing assembly with a printing device and a retractable screen assembly. The retractable screen assembly further includes a housing member fastened to the printing device and a screen member that can extend from and retract into the housing member. A support member is disposed adjacent to the printing assembly, where the printing assembly is configured to move relative to the support member. A portion of the screen member can be releasably fastened to the support member.
In another aspect, a flexible manufacturing system includes a printing assembly with a printing device and a retractable screen assembly. The retractable screen assembly further includes a housing member fastened to the printing device and a screen member that can extend from and retract into the housing member. A support member is disposed adjacent to the printing assembly, where the printing assembly is configured to move relative to the support member. A portion of the screen member can automatically fasten to the support member when the printing device is moved directly adjacent to the support member and while the screen member is retracted within the housing. The screen member extends from the housing as the printing device is moved away from the support member and while the portion remains fastened to the support member.
Other systems, methods, features and advantages of the embodiments will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the embodiments, and be protected by the following claims.
The embodiments can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
The term “graphic” as used throughout this detailed description and in the claims refers to any visual design elements including, but not limited to: photos, logos, text, illustrations, lines, shapes, images of various kinds as well as any combinations of these elements. Moreover, the term graphic is not intended to be limiting and could incorporate any number of contiguous or non-contiguous visual features. For example, in one embodiment, a graphic may comprise a logo that is applied to a small region of an article of footwear. In another embodiment, a graphic may comprise a large region of color that is applied over one or more regions of an article of footwear.
For clarity, the following detailed description discusses an exemplary embodiment, in which a flexible manufacturing system (comprising printing assembly 100 as well as possibly additional components) is used to apply graphics to an article of footwear. Generally, the flexible manufacturing system can be used with any other kinds footwear including, but not limited to: hiking boots, soccer shoes, football shoes, sneakers, rugby shoes, basketball shoes, baseball shoes, running shoes as well as other kinds of shoes. While the exemplary embodiments show a single article, it will be understood that a flexible manufacturing system could be used to apply graphics to two or more articles, including articles that make up a pair of footwear.
A flexible manufacturing system, including printing assembly 100 as well as possibly other components, need not be limited to use with articles of footwear and the principles taught throughout this detailed description may be applied to additional articles as well. Generally, these principles could be applied to any article kinds of articles. Examples of articles that can be used with the flexible manufacturing system include, but are not limited to: footwear, gloves, shirts, pants, socks, scarves, hats, jackets, as well as other articles. Other examples of articles that may be used include, but are not limited to: shin guards, knee pads, elbow pads, shoulder pads, as well as any other type of protective equipment. Additionally, in some embodiments, the article could be another any other type of article, including, but not limited to: balls, bags, purses, backpacks, as well as other article. Moreover, the article may be any article that can be worn or may be an article that is not generally worn.
In some embodiments, printing assembly 100 may include printing device 101. Printing device 101 may be any kind of printer utilizing any kind of printing technique known in the art. These printing techniques can include, but are not limited to: toner-based printing, liquid inkjet printing, solid ink printing, dye-sublimation printing, inkless printing (including thermal printing and UV printing), MEMS jet printing technologies as well as any other methods of printing. In some cases, printing device 101 may make use of a combination of two or more different printing techniques. The type of printing technique used may vary according to factors including, but not limited to: material of the target article, size and/or geometry of the target article, desired properties of the printed image (such as durability, color, ink density, etc.) as well as printing speed, printing costs and maintenance requirements.
In one embodiment, printing device 101 may utilize an inkjet printer in which ink droplets may be sprayed onto a substrate, such as the medial or lateral side panel of a formed upper. Using an inkjet printer allows for easy variation in color and ink density. This arrangement also allows for some separation between the printer head and the target object, which can facilitate printing directly to objects with some curvature and/or surface texture.
Printing device 101 may include casing 102 that encloses various components of printing device 101. Printing device 101 may include a top portion 111 and a bottom portion 113. In some embodiments, casing 102 may be shaped to include an opening 103 that is formed along bottom portion 113. Opening 103 may be an open region, or bay, of printing device 101 where an article, such as an article of footwear, may be received for printing. The size and/or shape of opening 103 may vary in different embodiments according to the type of articles being used, as well as according to other factors.
Printing device 101 may include print head 110, which is shown in phantom in
Some embodiments may include provisions for curing inks applied by print head 110. In some embodiments, for example, UV (ultra-violet) curing may be used to cure printed inks and/or other materials. A variety of printing techniques that utilize UV curing of inks or other printing materials are known in the art.
In embodiments utilizing UV curing techniques, printing device 101 may further include a UV light source 114. For purposes of illustration, UV light source 114 is shown here schematically. In this embodiment, UV light source 114 may further include UV bulb 116. Various types of UV light sources could be used including black light type UV lamps, short wave UV lamps, gas-discharge lamps, ultraviolet LEDs, ultraviolet lasers, as well as possibly other kinds of UV generating technologies.
It will be understood that the relative locations of UV light source 114 and print head 110 are only intended to be exemplary, and in general the relative locations of these components within casing 102 may be selected to achieve desired curing results. In some embodiments, for example, UV light source 114 may be positioned so that UV radiation does not impinge on ink within print head 110.
In some embodiments, printing device 101 may include one or more legs. For example, printing device 101 can include first leg 106 and second leg 108. In some embodiments, first leg 106 and second leg 108 support printing device 101 in a manner that allows printing device 101 to be translated across a table, surface or other structure. In some embodiments, first leg 106 and second leg 108 may engage tracks in a table such that printing device 101 may be translated along the tracks. Such a configuration is shown in
In some embodiments, printing assembly 100 may include a UV blocking component, such as a wall, screen or similar provision which may act to block the transmission of UV light in the region outside of printing device 101. In some embodiments, printing assembly 100 can include a UV screen. A UV screen may be used to block the transmission of UV light, especially in the vicinity of opening 103.
Some embodiments of printing device 101 may include control panel 104. In some embodiments, control panel 104 may include various buttons and/or displays that allow a user to interface with printing device 101 for purposes of printing, maintenance or any other purposes.
In some embodiments, retractable screen assembly 120 may comprise a housing member 130. Housing member 130 may comprise a tube-like member that extends from a first end portion 132 to a second end portion 134. In some embodiments, housing member 130 may extend along the length of printing device 101. However, in other embodiments, the length of housing member 130 could be more or less than the length of printing device 101.
Retractable screen assembly 120 may also include screen member 140. In some embodiments, screen member 140 may be a substantially two dimensional member, with the length and width substantially greater than its thickness. In other embodiments, however, the geometry of screen member 140 could vary. In some cases, the geometry of screen member 140 may vary according to the materials used for screen member 140.
Screen member 140 may be flexible. This allows screen member 140 to be retracted within housing member 130. In some embodiments, the flexibility of screen member 140 can be selected to ensure that screen member 140 can be rolled up within housing member 130.
Generally, screen member 140 may comprise a protective material. In some embodiments, screen member 140 may be a UV light protective material that blocks and/or absorbs UV radiation and thereby prevents the transmission of UV radiation through screen member 140. Various different materials, including various kinds of films, which include UV protective layers, can be used to manufacture screen member 140. Furthermore, screen member 140 may be transparent or may have any other opacity according to the type of materials used.
Screen member 140 may generally be configured to retract into housing member 130. In some embodiments, screen member 140 may be wound around a central rod or similar component that extends through the center of housing member 130. Furthermore, screen member 140 may be attached to housing member 130 in such a way that screen member 140 is generally spring biased towards retracting (or rolling up) within housing member 130. This biasing force may be overcome by pulling screen member 140 so that it extends from housing member 130.
To accommodate retractable screen assembly 120, printing device 101 may be configured with one or more fasteners. In some embodiments, printing device 101 includes first fastener 150 and second fastener 152. First fastener 150 and second fastener 152 may be used to attach first end portion 132 and second end portion 134 of housing member 130 to printing device 101. Generally, any kinds of fasteners could be used including, but not limited to: brackets, braces, as well as other kinds of fasteners. In some embodiments, fasteners for engaging retractable screen assembly 120 may be integrally formed with casing 102 of printing device 101.
In some embodiments, retractable screen assembly 120 may be positioned adjacent to opening 103 on front face 109 of printing device 101. In some embodiments, retractable screen assembly 120 may be positioned between top portion 111 of printing device 101 and opening 103. In other words, retractable screen assembly 120 may be positioned just above opening 103. This location may allow screen member 140 to provide UV protection along various viewing angles of opening 103 when screen member 140 is extended from housing 130, while preventing interference between retractable screen assembly 120 and articles entering opening 103. In other embodiments, however, it should be understood that retractable screen assembly 120 could be attached to any other portion of printing device 101.
In some embodiments, one or more edges of screen member 140 may be reinforced. In one embodiment, screen member 140 may be reinforced at edge portion 142. In some embodiments, edge portion 142 comprises a distinct material portion that is connected with the edge of screen member 140. In other embodiments, edge portion 142 is integrally formed with screen member 140, and could comprise a region of increased material thickness, for example.
Printing station 300 may include platform 304. In some embodiments, articles configured for printing may be placed directly onto platform 304, as shown in
In some embodiments, table 302 may include first track 310 and second track 312 that receive first leg 106 and second leg 108, respectively, of printing device 101. This arrangement allows printing device 101 to translate along table 302 between a rearwards position and a forwards position. In the rearwards position, which is shown in
Some embodiments may include provisions for blocking UV light along the perimeter of platform 304. In some embodiments, platform 304 may be configured with front wall 340, first side wall 342 and second side wall 344. Front wall 340, first side wall 342 and second side wall 344 may be configured as a rectangular enclosure that bounds platform 304. In some embodiments, front wall 340, first side wall 342 and second side wall 344 are arranged to that an upper opening 346 is formed along the top edges of the walls. Moreover, this enclosure may generally bound platform 304 from front portion 350 of platform 304 towards a rearward portion of platform 304. As seen in the Figures, in some embodiments portions of first side wall 342 and second side wall 344 may pass through opening 103 of printing device 101 to avoid any interference between first side wall 342, second side wall 344 and printing device 101.
In some cases, each of front wall 340, first side wall 342 and second side wall 344 may be made of a UV protective material, including any of the materials discussed above for screen member 140. In the current embodiment, front wall 340, first side wall 342 and second side wall 344 are shown as substantially transparent, however in other embodiments these walls could be substantially opaque.
In some embodiments, printing station 300 may include one or more support members that may interact with retractable screen assembly 120. In some embodiments, printing station 300 may include first support member 320 and second support member 322. First support member 320 and second support member 322 may extend vertically along the corners of platform 304.
In some embodiments, first support member 320 and second support member 322 may comprise posts that engage edge portion 142 of screen member 140. In other embodiments, however, a support member could take the form of any other structure, including, for example, a wall or other elongated structure.
In some embodiments, the heights of first support member 320 and second support member 322 may be approximately similar to the height of retractable screen assembly 120. For example, first support member 320 and second support member 322 have a height H1 above table 302, while retractable screen assembly 120 may be disposed a height H2 above table 302. In some embodiments, height H1 and height H2 may be substantially equal. In other embodiments, however, height H1 could be substantially greater than height H2. In still other embodiments, height H1 could be substantially less than height H1.
First support member 320 and second support member 322 may also provide structural support for front wall 340, first side wall 342 and second side wall 344. For example, first support member 320 may be used to join first side wall 342 and front wall 340 along a corner. Likewise, second support member 322 may be used to join second side wall 344 and front wall 340 along a corner. In some embodiments, first support member 320, second support member 322 and front wall 340 may collectively comprise an upper edge 370 that may interact with and support edge portion 142 of screen member 140.
In some embodiments, printing station 300 may be further associated with computing system 390. The term “computing system” refers to the computing resources of a single computer, a portion of the computing resources of a single computer, and/or two or more computers in communication with one another. Any of these resources can be operated by one or more users. In some embodiments, computing system 390 can include user input device 392 that allows a user to interact with computing system 390. Likewise, computing system 390 may include display 394. In some embodiments, computing system 390 can include additional provisions, such as a data storage device (not shown). A data storage device could include various means for storing data including, but not limited to: magnetic, optical, magneto-optical, and/or memory, including volatile memory and non-volatile memory. These provisions for computing system 390, as well as possibly other provisions not shown or described here, allow computing system 390 to communicate with and/or control various components of printing station 300. For example, computing system 390 may be used to: create and/or manipulate graphics for printing as well as controlling the operation of printing device 101.
For purposes of facilitating communication between various components of a flexible manufacturing system (including computing system 390 and printing device 101) can be connected using a network of some kind. Examples of networks include, but are not limited to: local area networks (LANs), networks utilizing the Bluetooth protocol, packet switched networks (such as the Internet), various kinds of wired networks as well as any other kinds of wireless networks. In other embodiments, rather than utilizing an external network, one or more components (i.e., printing device 101) could be connected directly to computing system 390, for example, as peripheral hardware devices.
Referring to
Different embodiments could utilize various techniques for automatically fastening edge portion 142 to first support member 320 and second support member 322. In some embodiments, magnetism may be used to fasten edge portion 142 to first support member 320 and second support member 322. In other embodiments, edge portion 142 may be mechanically fastened to first support member 320 and second support member 322. In other embodiments, still other methods of fastening edge portion 142 to first support member 320 and second support member 322 are possible.
The extension of screen member 140 from housing member 130 is also shown in
Once the printing process has been completed, and especially after the UV light source has been turned off, screen member 140 can be disengaged from first support member 320 and second support member 322. In some embodiments, this can be accomplished by simply lifting first edge portion 142 upwardly, as seen in
Alternate embodiments are also possible. For example,
In still other embodiments, as shown in
Printing station 1700 may include printing table 1702, which supports printing assembly 1710 as well as other components. Printing station 1700 can also include platform 1704. As in previous embodiments, platform 1704 could incorporate a first support member 1730 and a second support member 1732, which may interact with retractable screen assembly 1720. Further, platform 1704 may be associated with a front wall 1740, a first side wall 1742 and a second side wall 1744. Each of front wall 1740, first side wall 1742 and second side wall 1744 could be made of a UV protective material. Moreover, it will be understood that in other embodiments any of first support member 1730, second support member 1732, front wall 1740, first side wall 1742 and/or second side wall 1744 could be optional.
In contrast to previous embodiments, the present embodiment may be configured with provisions to keep the position of printing device 1701 fixed, while translating platform 1704 and associated components across table 1702 in order to position articles in place beneath printing device 1701. For purposes of clarity, platform 1704, first support member 1730, second support member 1732, front wall 1740, first side wall 1742 and second side wall 1744 may be collectively referred to as platform assembly 1750.
As seen in
Using this configuration, the process of engaging retractable screen assembly 1720 and moving an article disposed on platform 1704 into position for printing comprises moving platform assembly 1750 through a sequence of positions as shown in
While various embodiments have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the embodiments. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.