This application claims priority to Japanese Patent Application No. 2018-247009 filed on Dec. 28, 2018, and 2019-044789 filed on Mar. 12, 2019, the entire contents of which are incorporated herein by reference.
The present invention relates to a printing unit and a thermal printer.
A thermal printer, for example, includes a printing unit. The printing unit is configured to cut paper between a movable blade and a fixed blade by moving the movable blade from a standby position to a cutting position. When the movable blade is moved to the cutting position to cut paper, a paper jam sometimes occurs between the movable blade and the fixed blade, and the movable blade may stop at a position at which the movable blade rides on the fixed blade.
There has been known a configuration in which, for example, an operation lever is operated to open a gap between the movable blade and the fixed blade in order to eliminate such a paper jam. The load of the paper jam is removed by forming a gap between the movable blade and the fixed blade. Through removal of the load of the paper jam, the movable blade can be returned to a home position (hereinafter referred to as “standby position”) with an elastic restoring force of a spring.
However, in the related-art configuration in which a gap is formed between the fixed blade and the movable blade, when a paper jam larger than the gap occurs, it is difficult to completely remove the load of the paper jam. Therefore, even when a gap is formed between the fixed blade and the movable blade by one operation of the operation lever, there is a risk in that the movable blade may not be returned. In this case, it is required to eliminate the paper jam by repeatedly operating the operation lever. Therefore, a capability in eliminating the paper jam is low.
Further, when the paper jam cannot be eliminated, a state in which the movable blade remains stopping at a position of riding on the fixed blade is maintained. Thus, a cover of a printer having the fixed blade mounted thereon cannot be opened, with the result that neither the fixed blade nor the movable blade can be exposed to an outside. Thus, when a paper jam larger than a gap occurs, it is difficult to eliminate the paper jam, and hence there remains room for improvement in view of the elimination of the paper jam.
In view of the circumstances described above, a printing unit and a thermal printer, which are capable of easily eliminating a paper jam, have been desired in the technical field relating to the printing unit and the thermal printer.
According to one embodiment of the present invention, there is provided a printing unit, including a head unit including a thermal head configured to perform printing on a recording sheet; a platen unit, which includes a platen roller configured to convey the recording sheet, and is separately combined with the head unit; a fixed blade provided to any one of the head unit and the platen unit; a movable blade, which is provided to another one of the head unit and the platen unit, and is relatively movable with respect to the fixed blade; a drive mechanism, which includes a drive rack coupled to the movable blade, and is configured to move the movable blade between a standby position being separated from the fixed blade and a cutting position at which the movable blade rides on the fixed blade; an operation lever being movable between a lock position at which the platen unit is locked to the head unit and a releasing position at which the platen unit is unlocked from the head unit; and a return mechanism configured to move the movable blade from the cutting position toward the standby position side through intermediation of the drive rack in association with the operation lever under a state in which the movable blade is stopped at the cutting position, wherein the return mechanism includes a lever returning mechanism configured to, under the state in which movable blade is stopped at the cutting position, transmit motive power generated along with an operation of the operation lever from the lock position toward the releasing position to the drive mechanism to move the movable blade toward the standby position and to return the operated operation lever from the releasing position side to the lock position.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the lever returning mechanism includes a clutch member, which is configured to rotate along with movement of the operation lever, and has a first engagement portion; a ratchet wheel, which is formed so as to surround the clutch member, and has a second engagement portion to be engaged with the first engagement portion when the clutch member is rotated in one direction, the ratchet wheel being capable of performing transmission of the motive power from and to the drive mechanism; a biasing member configured to bias the operation lever from the releasing position side toward the lock position, wherein, when the operation lever is operated from the lock position toward the releasing position side under the state in which the movable blade is stopped at the cutting position, the clutch member and the ratchet wheel are both rotated through engagement between the first engagement portion and the second engagement portion so as to transmit the motive power from the ratchet wheel to the drive mechanism, and wherein, when the operation lever is moved from the releasing position side toward the lock position by the biasing member under the state in which the movable blade is stopped at the cutting position, the first engagement portion and the second engagement portion are placed in a non-engaged state to allow the clutch member to idle with respect to the ratchet wheel.
In the above-mentioned thermal printer according to the one embodiment of the present invention, wherein the return mechanism includes a return rack formed on the drive rack; and a return pinion to be meshed with rack teeth of the return rack, and wherein the ratchet wheel has external teeth to be meshed with the return pinion.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the return mechanism includes a sun gear, which is rotatably supported about a rotation axis of the operation lever, and is coupled to the clutch member in a state of being arranged coaxially with the rotation axis of the operation lever; a planetary gear, which is to be meshed with the sun gear, and is revolved along with movement of the operation lever; and an internal gear to be meshed with the planetary gear when the planetary gear is revolved, and wherein, when the operation lever is located at the lock position, the meshing of the planetary gear with the internal gear is released to permit the planetary gear to idle.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the return mechanism includes a correction member configured to correct a posture of the planetary gear with respect to the internal gear so that the planetary gear is meshed with the internal gear in a predetermined meshing relationship when the planetary gear is revolved.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the correction member is configured to correct the posture of the planetary gear to achieve such a meshing relationship that a tooth tip of a corresponding one of planetary tooth portions of the planetary gear and a tooth tip of a first tooth of internal tooth portions of the internal gear, with which the planetary gear is to be first meshed, are prevented from coming into contact with each other.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the correction member comprises an elastic member, which is disposed so as to be closer to the lock position of the operation lever than the internal gear, and with which the planetary tooth portions are to be brought into sliding contact, and wherein the elastic member is elastically deformed when the planetary tooth portions are brought into sliding contact with the elastic member, and shifts a phase of the planetary gear along with elastic restoring deformation.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the rack teeth are formed on a side opposite to a blade edge of the movable blade so that the rack teeth are meshed with the return pinion when the movable blade is located at the cutting position and the meshing with the return pinion is released when the movable blade is located at the standby state.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein, when the movable blade is stopped at the cutting position, an operation stroke amount of the operation lever from the lock position toward the releasing position is set so that the movable blade is returned from the cutting position to the standby position through multiple times of operations of the operation lever.
In the above-mentioned printing unit according to the one embodiment of the present invention, wherein the operation stroke amount is set so that the movable blade is returned from the cutting position to the standby position through repetition of the operation of the operation lever twice.
According to one embodiment of the present invention, there is provided a thermal printer, including the above-mentioned printing unit; a printer main body, which includes a recording-sheet receiving portion configured to receive the recording sheet, and to which one of the head unit and the platen unit, the one being provided with the movable blade, is mounted; and a printer cover, to which another one of the head unit and the platen unit, the another one being provided with the fixed blade, is mounted, and is pivotably coupled to the printer main body.
Now, embodiments of the present invention are described with reference to the accompanying drawings. As illustrated in
In this embodiment, at the closed position of the printer cover 3 illustrated in
The casing 2 is made of a resin material, a metal material, or an appropriate combination thereof and is formed into a cube shape opened to the forward side FW. However, a shape of the casing 2 is not limited to the shape described above, and may be suitably changed. The casing 2 includes a frame body serving as a basic skeleton, and an exterior cover for covering the frame body. A recording-sheet receiving portion 10 configured to receive the roll sheet R is formed in the casing 2, and the recording-sheet receiving portion 10 is opened to the forward side FW by opening the printer cover 3.
The recording-sheet receiving portion 10 has a box shape that is formed of a part of the above-mentioned frame body and is opened to the forward side FW. The recording-sheet receiving portion 10 is configured to receive the roll sheet R on an inner side thereof under a state in which a width direction of the roll sheet R is matched with the right-and-left direction L3.
A first pivot shaft 11 extending along the right-and-left direction L3 is arranged in a lower portion of an opening edge of the casing 2. The printer cover 3 is coupled to the first pivot shaft 11 so as to be pivotable with respect to the casing 2. The printer cover 3 pivots within an angle range of about 90° between the closed position (position illustrated in
The thermal printer 1 has a configuration in which a slight gap is formed between a distal end portion of the printer cover 3 and the casing 2 when the printer cover 3 is located at the closed position. The recording sheet P is pulled out from an inner portion of the casing 2 to the forward side FW through use of the gap. Thus, the slight gap serves as a delivery port 12 of the recording sheet P.
When the printer cover 3 is located at the closed position, the casing 2 and the printer cover 3 are locked with each other along with combination of the platen unit 4 and the head unit 5. Further, of corner portions positioned on an upper front side of the casing 2, the corner portion positioned on one side in the right-and-left direction L3 is provided with an operation lever 13 configured to release the combination (locking) between the platen unit 4 and the head unit 5 to perform an opening operation of the printer cover 3.
As illustrated in
The head unit 5 mainly includes a head frame 23, the thermal head, the movable blade 22, a drive mechanism 24, an operation lever 25, a return mechanism 26, and an unlocking mechanism 27. The head frame 23 is formed of, for example, a frame made of metal. The thermal head includes a plurality of heating elements arrayed in a line shape along the right-and-left direction L3.
The platen unit 4 is mounted on an upper portion of an inner surface of the printer cover 3 at a position at which the platen unit 4 overlaps with a reinforcing member 31 in the front-and-back direction L1, and is separately combined with the head unit 5 along with an opening/closing operation of the printer cover 3. Specifically, the platen unit 4 includes a platen roller 33, a fixed blade 34, and a platen frame 35.
The platen roller 33 is a roller configured to convey the recording sheet P to an outside of the printer cover 3. The fixed blade 34 is provided in the printer cover 3 and is arranged on the forward side FW with respect to the platen roller 33. The platen frame 35 is a frame configured to support the platen roller 33 and the fixed blade 34. Thus, the fixed blade 34 is provided on the printer cover 3. Therefore, it is not required to provide, on the printer cover 3, the drive mechanism 24 configured to drive the movable blade 22. With this, the printer cover 3 can be reduced in weight, and the operability for opening and closing the printer cover 3 can be satisfactorily ensured.
When the printer cover 3 is located at the closed position, the thermal head is opposed to the platen roller 33 to allow passage of the recording sheet P between the thermal head and the platen roller 33. Further, a coil spring configured to bias the thermal head downwardly (to the platen roller 33 side) is interposed between the thermal head and the platen roller 33. With this, the thermal head can be reliably pressed against the recording sheet P sent out by the platen roller 33, and satisfactory printing can be performed by the printing unit 8.
As illustrated in
The movable blade 22 is mounted on drive racks 46 of the drive mechanism 24 through intermediation of a movable blade holder 29. The movable blade 22 is formed so as to be movable in the up-and-down direction L2 with respect to the head frame 23 due to the operation of the drive mechanism 24. With this, the movable blade 22 is supported so as to be movable with respect to the fixed blade 34 in the up-and-down direction L2.
As illustrated in
The motor M1 for driving is a motor capable of performing forward and reverse rotation. The first drive teeth 41 are coupled to a drive shaft of the motor M1 for driving. The first drive teeth 41 are coupled to the drive pinion 45 through intermediation of the second to fourth drive teeth 42 to 44. The drive pinion 45 is coaxially mounted on a pinion support shaft 48. The pinion support shaft 48 rotates integrally with the drive pinion 45. The drive pinions 45 are provided as a pair respectively on both sides in the right-and-left direction L3. The pair of drive pinions 45 are meshed with the drive racks 46 provided respectively on both sides in the right-and-left direction L3. The pair of drive pinions 45 are coupled to each other with the pinion support shaft 48.
Each of the drive racks 46 has a plurality of drive rack teeth 47 formed from an end portion (upper end portion) on the standby position P2 side to an end portion (lower end portion) on the cutting position P1 side. That is, the drive rack 46 has the drive rack teeth 47 formed in an entire region thereof. The drive racks 46 are mounted in both end portions of the movable blade holder 29 along the right-and-left direction L3 and extend along the up-and-down direction L2. That is, the movable blade 22 is mounted on the drive racks 46 through intermediation of the movable blade holder 29. Now, for ease of understanding of the configuration, the drive pinion 45 and the drive rack 46 on a side of the motor M1 for driving are described in detail, and description of the drive pinion 45 and the drive rack 46, which are located on a side opposite to the motor M1 for driving in the right-and-left direction L3, is herein omitted.
When the motor M1 for driving rotates forwardly, the rotation of the motor M1 for driving is transmitted to the drive pinion 45 through the first to fourth drive teeth 41 to 44. With this, the drive pinion 45 rotates in a direction of an arrow A illustrated in
Meanwhile, when the motor M1 for driving rotates reversely, the rotation of the motor M1 for driving is transmitted to the drive pinion 45 through the first to fourth drive teeth 41 to 44. With this, the drive pinion 45 rotates in a direction of an arrow C illustrated in
As illustrated in
The lock position P3 is a position at which the platen unit 4 is kept in a locked state with respect to the head unit 5. The abutment position P4 is a position at which a lever projecting portion 57 of the operation lever 25, which is described later, comes into abutment against a cam projecting portion 97 of a release cam 91 described later. The releasing position P5 is a position at which the locked state of the platen unit 4 to the head unit 5 is released.
As illustrated in
Further, the operation lever 25 is rotatably supported coaxially with a clutch member 73 and a sun gear 66, which are described later, through intermediation of the lever support shaft 52. Specifically, the clutch member 73 and the sun gear 66 are rotatably supported coaxially with a rotation axis of the operation lever 25. The clutch 73 and the sun gear 66 are members forming a part of the return mechanism 26.
A distal end portion 25c of the operation lever 25 is fitted on an inner side of a coupling member 16 (see
As illustrated in
The return mechanism 26 moves the movable blade 22 toward the standby position P2 side in association with the operation lever 25 under a state in which the movable blade 22 is stopped at the cutting position P1 due to occurrence of a paper jam. The acceleration mechanism 61 includes the sun gear 66, a planetary gear 67, and an internal gear 68. The sun gear 66 is rotatably supported by the lever support shaft 52 so as to be operated together with the clutch member 73 of a ratchet mechanism 72 described later. The sun gear 66 is formed integrally with an inner surface 77a of a clutch base 77, and is arranged coaxially with the clutch member 73. Specifically, the sun gear 66 and the ratchet mechanism 72 are rotatably supported coaxially with a rotation center of the operation lever 25. The planetary gear 67 is arranged so as to be meshed with the sun gear 66.
The planetary gear 67 is rotatably supported by the operation lever 25 through intermediation of the planetary shaft 55 (see
The internal gear 68 is provided so as to be able to mesh with the planetary gear 67. The internal gear 68 is formed in an arc shape on an inner periphery of a cover curved portion 53a. The cover curved portion 53a is formed integrally with the exterior cover 53, which covers a corresponding side portion of the printing unit 8 (see
The internal gear 68 is formed so as to avoid meshing with the planetary gear 67 under a state in which the operation lever 25 is located at the lock position P3. Specifically, under a state in which the operation lever 25 is located at the lock position P3, the planetary gear 67 is arranged on an inner peripheral portion 53b of the cover curved portion 53a. As a result, under a state in which the operation lever 25 is located at the lock position P3, idling of the planetary gear 67 is permitted.
With the acceleration mechanism 61 having the configuration described above, as a result of the operation of the operation lever 25 from the lock position P3 toward the abutment position P4 or the releasing position P5, the planetary gear 67 follows the movement of the operation lever 25 to revolve toward the internal gear 68. Through the revolution of the planetary gear 67, the planetary gear 67 is meshed with the internal gear 68. With a further operation of the operation lever 25, the planetary gear 67 rotates while meshing with the internal gear 68. With the rotation of the planetary gear 67, the sun gear 66 follows the movement of the operation lever 25 to be rotated.
The lever returning mechanism 62 includes the ratchet mechanism 72 and a biasing member 75. The ratchet mechanism 72 includes the clutch member 73 and a ratchet wheel 74.
When the operation lever 25 is operated from the lock position P3 toward the abutment position P4 or the releasing position P5 under a state in which the movable blade 22 is stopped at the cutting position P1, the lever returning mechanism 62 transmits the operation force (pressing force) F1 of the operation lever 25 to the drive mechanism 24. Specifically, the operation force F1 is transmitted to the drive rack 46 via the return rack 64. With the transmission of the operation force F1 to the drive mechanism 24, the movable blade 22 is moved toward the standby position P2. Further, the lever returning mechanism 62 returns the operation lever 25, which has been operated to the abutment position P4 or the releasing position P5, to the lock position P3 with use of the biasing member 75.
As illustrated in
Each of the clutch tooth portions 78 includes an arm portion 78a and a meshing claw 78b. The arm portion 78a has an arm base portion 78c, which is formed on the outer peripheral portion 77b of the clutch base 77 so as to be integral with the clutch base 77. The arm portion 78a is arranged so that the arm base portion 78c is apart from the outer peripheral portion 77b by a given distance.
Specifically, the arm portion 78a extends in a counterclockwise direction in a curved manner from the arm base portion 78c along the outer peripheral portion 77b of the clutch base 77 to the meshing claw 78b when viewed from an outer side in the right-and-left direction L3. Specifically, the arm portion 78a is supported at the arm base portion 78c in a cantilever manner on the outer peripheral portion 77b of the clutch base 77, and is formed so as to be elastically deformable toward the outer peripheral portion 77b about the arm base portion 78c as a fulcrum. The meshing claw 78b is formed at a distal end of the arm portion 78a. The meshing claw 78b is formed to project in the counterclockwise direction so that a distal end on a radially outer side can be meshed with internal teeth 74a (described later) of the ratchet wheel 74.
As illustrated in
The sun gear 66 follows the movement of the operation lever 25 to be rotated. Thus, the clutch member 73 follows the movement of the operation lever 25 to be rotated together with the sun gear 66. The ratchet wheel 74 is arranged so as to be able to mesh with the clutch member 73.
The ratchet wheel 74 includes a wheel base 81 (see
The ratchet portion 82 is formed in an annular shape so as to cover a radially outer side (specifically, the pair of clutch tooth portions 78) of the clutch member 73, and is arranged coaxially with the clutch member 73. The ratchet portion 82 has the plurality of internal teeth 74a (second engagement portions according to the present invention) and a plurality of external teeth 74b. The internal teeth 74a are formed on an inner peripheral surface of the ratchet portion 82 in an annular pattern, and the external teeth 74b are formed on an outer peripheral surface of the ratchet portion 82 in an annular pattern.
The number of internal teeth 74a and the number of external teeth 74b are suitably selected in consideration of an operation amount (operation stroke amount) of the operation lever 25. The external teeth 74b are formed on the outer peripheral surface of the ratchet portion 82, and are meshed with the return pinion 63. The internal teeth 74a are formed so as to be meshed with the meshing claw 78b through the rotation of the clutch member 73 in the counterclockwise direction when viewed from the outer side in the right-and-left direction L3. Specifically, the clutch member 73 and the ratchet wheel 74 form a meshing clutch in which the pair of meshing claws 78b and the internal teeth 74 are meshed with each other to couple the clutch member 73 and the ratchet wheel 74 to each other.
Thus, when the operation lever 25 is operated from the lock position P3 toward the side of the abutment position P4 or the release position P5, the sun gear 66 is rotated in the counterclockwise direction when viewed from the outer side in the right-and-left direction L3. As a result, the clutch member 73 is rotated in the counterclockwise direction together with the sun gear 66. The meshing claws 78b of the clutch member 73 are engaged with the internal teeth 74a of the ratchet wheel 74, and the ratchet wheel 74 is rotated in the counterclockwise direction together with the clutch member 73.
The ratchet wheel 74 is individually rotated by the acceleration mechanism 61 with respect to the operation lever 25. Thus, a large rotation amount of the ratchet wheel 74 can be ensured for the operation stroke amount of the operation lever 25. Specifically, a rotation amount of the ratchet wheel 74, which is required to return the movable blade 22 to the standby position P2, can be ensured under a state in which the operation stroke amount of the operation lever 25 is suppressed. In this manner, when the movable blade 22 is returned to the standby position P2, high operability of the operation lever 25 can be ensured.
Further, through the clockwise rotation of the clutch member 73 when viewed from the outer side in the right-and-left direction L3, the meshing claws 78b climb over the internal teeth 74a with the elastic deformation of the arm portions 78a. Thus, through the clockwise rotation of the clutch member 73, the meshing of the internal teeth 74a with the meshing claws 78b is released. The meshing between the internal teeth 74a and the meshing claws 78b is released to allow the clutch member 73 to idle in the clockwise direction.
The operation lever 25 is configured to return from the abutment position P4 or the releasing position P5 toward the lock position P3 by a biasing force of the biasing member 75. When the operation lever 25 is returned toward the lock position P3, the sun gear 66 is rotated in the clockwise direction when viewed from the outer side in the right-and-left direction L3 through intermediation of the planetary gear 67. Thus, the clutch member 73 follows the movement of the operation lever 25 to be rotated in the clockwise direction together with the sun gear 66. At this time, the meshing between the internal teeth 74a and the meshing claws 78b is released to allow the clutch member 73 to idle in the clockwise direction.
Hereinafter, when the clutch member 73 is viewed from the outer side in the right-and-left direction L3, the rotation of the clutch member 73 in the counterclockwise direction is simply referred to as “counterclockwise rotation”, and the rotation of the clutch member 73 in the clockwise direction is simply referred to as “clockwise rotation”.
As illustrated in
Further, as a result of removal of the operation force F1 from the operation lever 25 under a state in which the operation lever 25 is operated from the lock position P3 to the abutment position P4 or the releasing position P5 against the biasing force of the biasing member 75, the operation lever 25 is returned to the lock position P3 with an elastic restoring force (biasing force) of the biasing member 75.
As illustrated in
The return pinion 63 is formed so as to be meshed with a plurality of rack teeth 59 of the return rack 64. The return rack 64 is formed integrally with the drive rack 46 in a state of being arranged on an outer side of the drive rack 46 of the drive mechanism 24. The return rack 64 has the rack teeth 59 formed only on a side opposite to the blade edge 22b (see
The ratchet wheel 74 is coupled to the operation lever 25 so as to be able to operate in association with the operation lever 25 through intermediation of the clutch member 73. Thus, with the operation of the operation lever 25, the movable blade 22 can be reliably returned to the standby position P2 through intermediation of the clutch member 73, the ratchet wheel 74, the return pinion 63, and the return rack 64.
Further, with the formation of the return rack 64 on the drive rack 46, the drive rack 46 and the return rack 64 can be formed integrally with each other. Thus, the return rack 64 can be formed without increasing the number of components. As a result, configurations of the printing unit 8 and the thermal printer 1 can be simplified, and at the same time, cost can be suppressed.
The rack tooth 59 among the plurality of rack teeth 59, which is located on the blade edge 22b (see
The reason why the rack tooth 59A of the return rack 64 is formed so as to be retreatable to the radially outer side of the return pinion 63 is now briefly described. For example, when the return rack 64 is moved in the direction of the arrow B illustrated in
As illustrated in
Meanwhile, in a case in which the movable blade 22 has not been returned to the standby position P2 due to occurrence of a paper jam, after the operation lever 25 is operated to, for example, the abutment position P4, the operation force F1 is removed from the operation lever 25. Then, the operation lever 25 is likely to return toward the lock position P3 with the elastic restoring force of the biasing member 75. However, the ratchet wheel 74 is restricted from rotating and is placed in a stationary state. Thus, the clutch member 73 idles without being meshed with the internal teeth 74a of the ratchet wheel 74. In this manner, the clutch member 73 can idle while the ratchet wheel 74 is kept in the stationary state. As a result, the operation lever 25 can be returned to the lock position P3 under a state in which the movable blade 22 is kept at a position in the middle of a way to the standby position P2. Thus, the operation lever 25 can be operated again from the lock position P3 toward the abutment position P4 side. Thus, the operation lever 25 can be repeatedly operated a number of times, and the movable blade 22 can be reliably returned to the standby position P2.
As described above, with a simple configuration in which the lever returning mechanism 62 includes the clutch member 73, the ratchet wheel 74, and the biasing member 75, the paper jam, which has occurred between the fixed blade 34 and the movable blade 22 can easily be eliminated. Further, with the simple configuration, the operation stroke amount at the time of operation of the operation lever 25 from the lock position P3 to the releasing position P5 can be suppressed. The operation stroke amount corresponds to a travel distance of the operation lever 25 when the operation lever 25 is operated from the lock position P3 to the releasing position P5.
As illustrated in
The release cam 91 is arranged on the inner side of the operation lever 25. The release cam 91 has a base portion 91a rotatably supported by a cam shaft 94. The cam shaft 94 is formed so as to project outward from the casing 2. The release cam 91 is sandwiched between the cam stopper 92 and a bearing 96 to be kept in a stationary position (state illustrated in
The release cam 91 has the cam projecting portion 97 formed so as to project downward. The lever projecting portion 57 illustrated in
As illustrated in
By setting the projecting portion distance L1 between the lever projecting portion 57 and the cam projecting portion 97 relatively small, when the printer cover 3 is unlocked with use of the operation lever 25 under a state in which the movable blade 22 is located at the standby position P2, the operation stroke amount of the operation lever 25 can be suppressed.
Further, the rack teeth 59 are formed only on the side opposite to the blade edge 22b of the movable blade 22. Thus, after the printer cover 3 is unlocked, the meshing between the rack teeth 59 of the return rack 64 and the return pinion 63 is released. Therefore, when the printer cover 3 is unlocked with use of the operation lever 25 under a state in which the movable blade 22 is located at the standby position P2, the return pinion 63 can idle. Thus, the movable blade 22 can be kept at the standby position P2.
As described above, with the printing unit 8 according to this embodiment, when the movable blade 22 is stopped at the cutting position P1 due to a paper jam having occurred between the fixed blade 34 and the movable blade 22, the operation lever 25 is operated from the lock position P3 toward the abutment position P4 and the releasing position P5. In this manner, the return mechanism 26 can be operated in association with the operation lever 25. Specifically, when the operation lever 25 is operated from the lock position P3 toward the abutment position P4 and the releasing position P5, the motive power (operation force F1) generated along with the operation of the operation lever 25 can be transmitted to the drive mechanism 24 by the return mechanism 26. Thus, the movable blade 22 can be moved toward the standby position P2. Further, the return mechanism 26 includes the lever return mechanism 62. Hence, the operation lever 25, which has been operated, can be returned from the side of the abutment position P4 and the releasing position P5 to the lock position P3. Therefore, the operation lever 25 can be operated again from the lock position P3 toward the abutment position P4 and the releasing position P5, and the movable blade 22 can be further moved toward the standby position P2 by the return mechanism 26.
Accordingly, the operation lever 25 can be repeatedly operated a number of times from the lock position P3 toward the side of the abutment position P4 and the releasing position P5. In addition, every time the operation lever 25 is operated, the movable blade 22 can be moved toward the standby position P2. Therefore, the movable blade 22 can be reliably moved to the standby position P2 through a number of operations of the operation lever 25. Thus, a state in which the movable blade 22 rides on the fixed blade 34 can be cancelled. Thus, at a timing at which the riding of the movable blade 22 on the fixed blade 34 is cancelled, the operation lever 25 can be moved to the releasing position P5, and the platen unit 4 can be unlocked. As a result, the paper jam, which has occurred between the fixed blade 34 and the movable blade 22, can be eliminated.
In particular, the operation lever 25 can be repeatedly operated a number of times from the lock position P3 toward the side of the abutment position P4 and the releasing position P5. At the same time, the movable blade 22 can be moved toward the standby position P2 side every time the operation lever 25 is operated. Thus, the operation stroke amount of each operation of the operation lever 25 can be suppressed. In a normal case in which the movable blade 22 is located at the standby position P2 without occurrence of a paper jam, the platen unit 4 can be unlocked without operating the operation lever 25 by a large amount. Thus, downsizing and improvement of ease of layout of the thermal printer 1 in which the printing unit 8 is to be mounted can be achieved. Further, the operation lever 25 configured to unlock the platen unit 4 is operated in association with the return mechanism 26, and thus can also serve as a lever for eliminating a paper jam. With the configuration described above, increase in number of the components can be suppressed, and simplification of the configuration can be achieved.
Further, the fixed blade 34 is provided to the printer cover 3, and the movable blade 22 is provided to the casing 2. Thus, the drive mechanism 24 configured to drive the movable blade 22 is not required to be provided to the printer cover 3. With the configuration described above, reduction in weight of the printer cover 3 can be achieved, and high operability for opening and closing the printer cover 3 can be ensured.
Now, an operation of operating the operation lever 25 of the thermal printer 1 to unlock the printer over 3 so as to open the printer cover 3 is described with reference to
First, description is given of an operation of operating the operation lever 25 to unlock the platen unit 4 from the head unit 5 so as to open the printer cover 3 in a normal state (specifically, a state in which a paper jam does not occur) in which the movable blade 22 is located at the standby position P2.
As illustrated in
When the operation force F1 is exerted on the operation lever 25 in the state illustrated in
With the meshing described above, when the operation lever 25 is further operated, the planetary gear 67 can be rotated while being meshed with the internal gear 68. Then, through the rotation of the planetary gear 67, the sun gear 66 is rotated in the counterclockwise direction along with the movement of the operation lever 25. In this manner, the clutch member 73 can be rotated together with the sun gear 66 in a direction of an arrow E along with the rotation of the sun gear 66.
At this time, the clutch member 73 is meshed with the internal teeth 74a of the ratchet wheel 74. Thus, the ratchet wheel 74 can be rotated together with the clutch member 73 in the direction of the arrow E. Hence, the return pinion 63 meshing with the external teeth 74b of the ratchet wheel 74 can be rotated in a direction of an arrow F.
As described above, the return pinion 63 is located at the position apart from the rack teeth 59 of the return rack 64. Thus, the return pinion 63 can idle in a free state. As a result, the motive power is not transmitted from the operation lever 25 side to the return rack 64 side. Further, the ratchet wheel 74 is individually rotated by the acceleration mechanism 61 with respect to the operation lever 25. Thus, a large rotation amount of the ratchet wheel 74 for the operation stroke amount of the operation lever 25 can be ensured.
When the operation lever 25 is operated from the lock position P3 to the abutment position P4, the lever projecting portion 57 is brought into abutment against the cam projecting portion 97. Then, when the operation lever 25 is further operated to the releasing position P5 beyond the abutment position P4, the cam projecting portion 97 can be pushed up with use of the lever projecting portion 57. As a result, the release cam 91 can be moved from the stationary position illustrated in
The projecting portion distance L1 (see
Subsequently, as illustrated in
At this time, as described above, the return pinion 63 is arranged at the position apart from the rack teeth 59 of the return rack 64. Thus, a load from the return pinion 63 does not act on the external teeth 74b of the ratchet wheel 74. Thus, the ratchet wheel 74 can be rotated in the direction of the arrow I together with the clutch member 73. Through the rotation of the ratchet wheel 74, the return pinion 63 idles in a free state in a direction of an arrow J.
Based on the operation described above, the operation lever 25 can be returned to the lock position P3 with use of the elastic restoring force (biasing force F2) of the biasing member 75.
Next, with reference to
As a stage prior to the occurrence of the paper jam 95, a motion of moving the movable blade 22 to the cutting position P1 to cut the recording sheet P is first briefly described. As illustrated in
Through the rotation of the return pinion 63, the ratchet wheel 74 can be rotated in a direction of an arrow M. Thus, the internal teeth 74a of the ratchet wheel 74 are meshed with the clutch member 73. Therefore, the sun gear 66 (see
Based on the operation described above, the movable blade 22 can be moved to the cutting position P1. Thus, the recording sheet P can be cut between the fixed blade 34 and the movable blade 22. At this time, when the paper jam 95 occurs between the movable blade 22 and the fixed blade 34, the movable blade 22 stops at a position at which the movable blade 22 rides on the fixed blade 34.
As illustrated in
In the step described above, the ratchet wheel 74 is individually rotated by the acceleration mechanism 61 with respect to the operation lever 25. Thus, a large rotation amount of the ratchet wheel 74 can be ensured for the operation stroke amount of the operation lever 25. Specifically, a rotation amount of the ratchet wheel 74, which is required to return the movable blade 22 to the standby position P2, can be ensured under a state in which the operation stroke amount of the operation lever 25 is suppressed.
Then, when the operation lever 25 is operated to the abutment position P4, the lever projecting portion 57 is brought into abutment against the cam projecting portion 97. Under this state, however, the paper jam 95 occurring between the movable blade 22 and the fixed blade 34 is not eliminated yet. Thus, the movable blade 22 is in a state of riding on the fixed blade 34. Therefore, the platen unit 4 is prevented by the movable blade 22 from being opened. Therefore, the movement of the lever projecting portion 57 abutting against the cam projecting portion 97 is prevented by the cam projecting portion 97. Thus, a further operation of the operation lever 25 is prevented, and a first operation of the operation lever 25 is completed.
When the operation force F1, which has been exerted on the operation lever 25, is removed under the above-mentioned state, the operation lever 25 can be operated toward the lock position P3 in a direction of an arrow R with use of the elastic restoring force (biasing force F2) of the biasing member 75. When the operation lever 25 is moved toward the lock position P3, the planetary gear 67 is rotated while being meshed with the internal gear 68. Thus, the clutch member 73 can be rotated in a direction of an arrow S through intermediation of the sun gear 66.
At this time, the return pinion 63 is meshed with the external teeth 74b of the ratchet wheel 74, and the rack teeth 59 of the return rack 64 are meshed with the return pinion 63. However, the movable blade 22 is stopped in the middle of a way to the standby position P2 due to the paper jam 95. Thus, the return pinion 63 and the ratchet wheel 74 are kept in the stationary state.
Therefore, the clutch member 73 is likely to be rotated in the direction of the arrow S with respect to the ratchet wheel 74 in the stationary state. Thus, the meshing claws 78b climb over the internal teeth 74a while the arm portions 78a are elastically deformed, and the meshing between the internal teeth 74a and the meshing claws 78b is released. Thus, the clutch member 73 idles to rotate in the direction of the arrow S. Therefore, the operation lever 25 can be returned to the lock position P3 with use of the elastic restoring force (biasing force F2) of the biasing member 75.
Therefore, a second operation can be performed so that the operation lever 25 is moved from the lock position P3 toward the side of the abutment position P4 and the releasing position P5 as illustrated in
As a result, the movable blade 22 can be further moved from the state illustrated in
Then, when the operation lever 25 is operated from the lock position P3 to the abutment position P4, the lever projecting portion 57 is brought into abutment against the cam projecting portion 97 as described above. At this time, the movable blade 22 has been moved to the standby position P2 as described above. Thus, the operation lever 25 can be operated to the releasing position P5 beyond the abutment position P4 illustrated in
As a result, the platen unit 4 can be unlocked to eliminate the paper jam 95 occurring between the movable blade 22 and the fixed blade 34.
As described above, by repeating the operation of the operation lever 25 twice, the movable blade 22 can be reliably returned to the standby position P2. In this manner, the paper jam 95 occurring between the fixed blade 34 and the movable blade 22 can easily be eliminated. Further, by repeating the operation of the operation lever 25 twice, the operation stroke amount of the operation lever 25 at the time of operation of the operation lever 25 from the lock position P3 can be suppressed.
Certain embodiments of the present invention have been described. However, those embodiments are presented as examples and are not intended to limit the scope of the invention. Those embodiments may be implemented in other various modes, and various kinds of omissions, replacements, and modifications can be made without departing from the gist of the invention. The embodiment and modification examples thereof encompass, for example, those easily conceived by those skilled in the art, substantially identical ones, and those falling within an equivalent range.
For example, in the above-mentioned embodiment, description is given of the example in which the fixed blade 34 is provided on the printer cover 3 (specifically, the platen unit 4), and the movable blade 22 is provided on the casing 2 (specifically, the head unit 5), but the present invention is not limited to this case. For example, the fixed blade 34 may be provided on the casing 2 side, and the movable blade 22 may be provided on the printer cover 3 side.
Further, in the above-mentioned embodiment, description is given of the example in which the fixed blade 34 is kept in a fixed state, and the movable blade 22 is returned to the standby position P2 by the unlocking lever 25, to thereby eliminate the paper jam 95, but the present invention is not limited to this case. For example, the fixed blade 34 may be configured as follows. When the movable blade 22 is returned to the standby position P2 with use of the operation lever 25, the fixed blade 34 may be separated from the movable blade 22. In this case, for example, even an operation of separating the fixed blade 34 from the movable blade 22 may be performed with use of the operation lever 25.
Further, in the above-mentioned embodiment, description is given of the example in which the operation lever 25 is operated in association with the pivoting operation of the operation lever 13, but the present invention is not limited to this case. For example, the distal end portion 25c of the operation lever 25 may be exposed to the outside of the casing 2 so that a user can directly operate the operation lever 25 from the outside of the casing 2.
Further, in the above-mentioned embodiment, description is given of the example in which the return rack 64 is formed integrally with the drive rack 46, but the present invention is not limited to this case. For example, the return rack 64 may be provided separately from the drive rack 46. In this case, the return rack 64 is only required to be mounted to the movable blade 22.
Further, in the above-mentioned embodiment, description is given of the example in which the return rack 64 is arranged on the outer side of the drive rack 46, but the present invention is not limited to this case. For example, the return rack 64 may be arranged on an inner side of the drive rack 46.
Further, in the above-mentioned embodiment, description is given of the example in which the acceleration mechanism includes the sun gear 66, the planetary gear 67, and the internal gear 68. However, for example, the acceleration mechanism 61 may have another configuration.
Further, in the above-mentioned embodiment, description is given of the example in which the clutch member 73 of the ratchet mechanism 72 has the pair of clutch tooth portions 78 (specifically, the meshing claws 78b). However, the number of claws of the meshing claws 78b may be suitably selected, and a shape of each of the meshing claws 78b may also be suitably selected. Further, for example, the number of the internal teeth 74a of the ratchet wheel 74 and a shape of each of the internal teeth 74a may be suitably selected. Specifically, the number of the meshing claws 78b and a shape of each of the meshing claws 78b, and the number of the internal teeth 74a and a shape of each of the internal teeth 74a are only required to be set so that the ratchet mechanism 72 can transmit the rotating operation only in a suitable direction.
Further, in the above-mentioned embodiment, description is given of the example in which the clutch member 73 is arranged on the inner side of the ratchet wheel 74. However, the clutch member 73 may also be arranged on an outer side of the ratchet wheel 74. Further, there has been described the example in which the internal teeth 74a are formed on the inner peripheral surface of the ratchet wheel 74 and the clutch member 73 has the meshing claws 78b, but the configuration of the clutch member 73 and the ratchet wheel 74 are not limited to this case. For example, the ratchet wheel 74 may have claw portions, and tooth portions may be formed on the clutch member 73.
Further, in the above-mentioned embodiment, description is given of the example in which the ratchet mechanism 72 includes the clutch member 73 and the ratchet wheel 74. However, the configuration of the ratchet mechanism 72 is not limited to this case. For example, the ratchet mechanism may have another configuration.
Further, in the above-mentioned embodiment, description is given of the example in which the operation of the operation lever 25 is repeated twice as a preferred number of repetitions of the operations. However, the number of repetitions of the operation as the operation of the operation lever 25 is not limited to this case. For example, the operation of the operation lever 25 may be repeated three times or more.
Further, in the above-mentioned embodiment, a correction member may be further provided. The correction member is configured to correct a posture of the planetary gear 67 with respect to the internal gear 68 to set a phase of the planetary gear 67 in a suitable state at the time of meshing with the internal gear 68 so that the internal gear 68 and the planetary gear 67 are always meshed with each other in a predetermined meshing relationship. This case is described in detail below.
As illustrated in
More specifically, the coil spring 100 is disposed so as to be closer to the lock position P3 side of the operation lever 25 than the internal gear 68. The planetary tooth portions 67a of the planetary gear 67 can be brought into sliding contact with the coil spring 100. The coil spring 100 is arranged approximately in parallel to the lever support shaft 52, and is fixed inside a mounting hole 101 formed in the cover curved portion 53a of the exterior cover 53. The mounting hole 101 is located so as to be closer to the lock position P3 side of the operation lever 25 than a first tooth of internal tooth portions 68a of the internal gear 68, with which the planetary gear 67 is first meshed. The mounting hole 101 is formed on the inner peripheral portion 53b of the cover curved portion 53a so as to be recessed in a semi-circular shape. In the illustrated example, the mounting hole 101 is formed so as to be adjacent to the first tooth of the internal tooth portions 68a, and is formed so as to extend approximately in parallel to the lever support shaft 52.
The coil spring 100 is mounted inside the mounting hole 101 in such a manner as to be inserted therein from an inner side, and is firmly fixed with use of, for example, an adhesive. In the illustrated example, the coil spring 100 has such a length as to project toward the inner side with respect to the cover curved portion 53a. However, the length of the coil spring 100 is not limited to this case, and may be suitably changed.
As described above, the coil spring 100 is disposed in approximately parallel to the lever support shaft 52 with use of the mounting hole 101. Therefore, the coil spring 100 is elastically deformable in a radial direction of the planetary gear 67. Further, when the planetary gear 67 is revolved along with the operation of the operation lever 25, the planetary tooth portions 67a can be brought into sliding contact with the coil spring 100 in such a manner as to slide on an outer peripheral surface of the coil spring 100 while elastically deforming the coil spring 100 in the radial direction. In addition, the coil spring 100 can shift a phase of the planetary gear 67 by applying an elastic restoring force through intermediation of the planetary tooth portions 67a along with the elastic restoring deformation so as to press the planetary gear 67 in the radial direction or a circumferential direction by, for example, a mounting error for the planetary gear 67.
Thus, the coil spring 100 can correct the posture of the planetary gear 67 so that the planetary tooth portions 67a of the planetary gear 67 and the first tooth of the internal tooth portions 68a have such a meshing relationship that tooth tips thereof do not come into contact with each other.
An action of the return mechanism 26 including the coil spring 100 having the configuration described above is now described with reference to
As described above, when the operation lever 25 is located at the lock position P3, the meshing between the planetary gear 67 and the internal gear 68 is avoided as illustrated in
Accordingly, for example, depending on the rotating posture of the planetary gear 67, the planetary gear 67 may possibly be revolved so that, for example, the tooth tip of a corresponding one of the internal tooth portions 68a and the tooth tip of the planetary tooth portion 67a come into contact with each other and the internal tooth portions 68a and the planetary tooth portions 67a abut against each other.
According to this embodiment, however, the coil spring 100 is provided so as to be closer to the lock position P3 side of the operation lever 25 than the first tooth of the internal tooth portions 68a of the internal gear 68. Thus, when the operation lever 25 is operated from the lock portion P3 toward the side of the abutment position P4 and the releasing position P5 to revolve the planetary gear 67, the posture of the planetary gear 67 with respect to the internal gear 68 can be corrected by the coil spring 100.
More specifically, as illustrated in
In particular, as illustrated in
As a result, the phase of the planetary gear 67 can be forced to be shifted, and the planetary gear 67 can always be meshed with the internal gear 68 in a predetermined meshing relationship, as illustrated in
More specifically, the planetary gear 67 can be meshed with the internal gear 68 so as to achieve such a meshing relationship that the tooth tip of the first tooth of the internal tooth portions 68a and a corresponding one of the tooth tips of the planetary tooth portions 67a do not come into contact with each other. Therefore, the planetary gear 67 and the internal gear 68 can be appropriately meshed with each other so that tooth faces of the internal tooth portions 68a and tooth faces of the planetary tooth portions 67a come into contact with each other. Thus, there can be prevented inconvenience that, for example, the tooth tips of the internal tooth portions 68a and the tooth tips of the planetary tooth portions 67a may abut against each other.
Therefore, the phase of the planetary gear 67 at the time of meshing with the internal gear 68 can be more reliably maintained in an appropriate state, and the planetary gear 67 can be appropriately meshed with the internal gear 68 at every time of operation. Thus, as described above, not only occurrence of a problem that the tooth tips of the internal gear 68 and the tooth tips of the planetary gear 67 abut against each other (interference between the internal gear 68 and the planetary gear 67) is prevented, but also a fault and a rotation failure of the planetary gear 67 due to abutment, and a fault and an operation failure in the vicinity of the planetary gear 67 can be prevented. As a result, operation performance of the operation lever 25 can be improved to enable a more stable lever operation. In addition, a simple configuration with use of only the coil spring 100 is required, which can lead to simplification of the configuration and cost reduction.
When the planetary tooth portions 67a is brought into sliding contact with the outer peripheral surface of the coil spring 100, the planetary tooth portions 67a and the outer peripheral surface of the coil spring 100 are held in sliding contact with each other in a linear contact state depending on a shape of the coil spring 100. Therefore, a friction resistance between the planetary tooth portions 67a and the coil spring 100 can be suppressed. Thus, the actions and effects described above can be further effectively achieved.
In the above-mentioned embodiment, the coil spring 100 has been described as an example of the elastic member, which is the correction member. However, the elastic member is not limited to the coil spring. Any member having elasticity and a characteristic excellent in lubricity can be used as the elastic member, and actions and effects equivalent to those obtained with use of the coil spring 100 can be achieved. For example, an elastic member using a rubber or urethan (urethan rubber or urethan resin), a wire spring, or a torsion spring can also be used as the elastic member.
Further, as illustrated in
The arm support portion 111 has a fitting projection 113 to be fitted into a mounting hole 115 formed in the exterior cover 53. With the fitting of the fitting projection 113 into the mounting hole 115, the arm support portion 111 is mounted integrally to the exterior cover 53 in a retained state. The arm piece 112 has a proximal end portion coupled to the arm support portion 111. At a distal end portion of the arm piece 112, a claw portion 112a projecting toward the planetary gear 67 side is formed. The claw portion 112a is arranged so as to be adjacent to the first tooth of the internal tooth portions 68a.
Even in a case in which the elastic member 110 having the configuration described above is used, when the planetary gear 67 is revolved along with the operation of the operation lever 25, the planetary tooth portions 67a can be brought into sliding contact with the claw portion 112a in such a manner as to slide on the claw portion 112a while elastically deforming the arm piece 112. Therefore, the actions and effects equivalent to those obtained in a case in which the coil spring 100 described above is used can be achieved.
Number | Date | Country | Kind |
---|---|---|---|
2018-247009 | Dec 2018 | JP | national |
2019-044789 | Mar 2019 | JP | national |