The present invention concerns a printing unit comprising:
a frame;
a first print set having a first blanket cylinder and a first plate cylinder;
an impression cylinder; and
a first spacing device designed to move the cylinders relative to each other between a printing configuration in which the plate cylinder is in contact with the associated blanket cylinder, and a non-printing configuration in which the plate cylinder is moved away from the first blanket cylinder and the first blanket cylinder is moved away from the impression cylinder.
The invention particularly concerns offset rotary presses.
The spacing device of such a printing unit allows the impression cylinders to be moved away when a paper break occurs. Indeed, during the use of the printing unit, the strip of paper unwound from the reel may tear. Even if the cylinders of the printing unit are stopped immediately after such a tear, inevitably a certain amount of torn paper will wind around the cylinders after the unforeseen breakage. By actuating the spacing device, it is the possible to move the cylinders away from each other to move them to the non-printing configuration and thus remove the paper blocked around the cylinders. Once the broken paper is removed, the spacing device is then reactivated in the opposite direction to move the cylinders into the printing configuration. The printing operation can then resume.
An object of the present invention is to improve the printing quality of this type of printing unit.
The present invention provides a printing unit of the aforementioned type, characterized in that the printing unit also comprises a second spacing device designed to regulate the distance between the cylindrical surfaces of the first blanket cylinder and the impression cylinder, the second spacing device comprising means for moving the impression cylinder radially relative to the first blanket cylinder and relative to the frame.
By providing a second spacing device at the printing unit, said second spacing device making it possible to adjust the distance between the cylindrical surfaces of the first blanket cylinder and the impression cylinder, it becomes possible to adapt the printing unit as a function of the thickness or grammage of the paper used for the printing. Indeed, the optimal distance between the cylindrical surfaces of the first blanket cylinder and the impression cylinder is higher for a thick paper than for a thin paper. With the second spacing device according to the invention, it is then possible to take these differences in the paper thickness into account and thus to keep a good printing quality independently of the type of paper used.
According to specific embodiments of the invention, the printing unit comprises one or several of the following features:
the printing unit comprises a second print set comprising a second plate cylinder and a second blanket cylinder, the impression cylinder is the second blanket cylinder, and in that, in the printing configuration, the second plate cylinder is in contact with the second blanket cylinder, and in the non-printing configuration, the second plate cylinder is moved away from the second blanket cylinder;
the first print set is an upper print set and the second print set is a lower print set, the first plate cylinder being an upper plate cylinder and the first blanket cylinder being an upper blanket cylinder, the second blanket cylinder being a lower blanket cylinder and the second plate cylinder being a lower plate cylinder;
the first spacing device is designed to move the first and second plate cylinders and the first blanket cylinder between the printing configuration and the non-printing configuration, and the second blanket cylinder remains immobile during that movement;
the first spacing device includes eccentric bearings;
the second spacing device is a tripping/off center moving device and comprises:
two eccentric bearings housed in the frame, each eccentric bearing receiving one end of the impression cylinder, and
adjusting means designed to adjust the angular position of each eccentric bearing in relation to the frame;
the second spacing device comprises transmission means designed to transmit an adjustment movement, applied by the adjusting means on one of the bearings situated on one side of the frame, to the other bearing situated on another side of the frame;
the first spacing device comprises a shaft extending between two posts of the frame, and the transmission means comprises a tube surrounding said shaft;
the second spacing device comprises return means designed to move the second plate cylinder synchronously with the second blanket cylinder when the distance is adjusted, such that the second plate cylinder maintains contact with the second blanket cylinder in the printing configuration;
the return means comprises at least part of the first spacing device;
the second spacing device comprises a first collar fastened to the eccentric bearing and the return means comprises a member for returning a movement of this first collar to said portion of the first spacing device;
the first spacing device comprises a second collar associated with the second plate cylinder, and the return means comprises this second collar, the first collar being connected to the second collar via the return member;
the return member defines a first center of rotation around which it turns exclusively when the first spacing device is actuated and a second center of rotation, separate from the first center of rotation, around which it turns exclusively when the second spacing device is adjusted;
the return element is connected to the second collar by a connecting rod, and the return member is connected to the first collar by an extension of the first collar;
the return member is connected to the first collar by a connecting rod, and the return member is connected to the second collar by an extension of the second collar;
the return member is a return triangle that is either made up of three apices connected by straight segments, or made up of two arms connected by a bend;
the second plate cylinder is associated with an eccentric bearing with four rings, a first ring of said bearing being part of the first spacing device, a second ring of said bearing being part of the second spacing device;
the adjusting means comprises:
a pivoting flange connected to the eccentric bearing;
a tapping connected to the pivoting flange;
a threaded rod engaged with the tapping; and
means for driving the rotation of the threaded rod; actuating this drive means causing the eccentric bearing to rotate; and
the second spacing device makes it possible to adjust the distance to a value exclusively between 0 and 0.3 mm.
The invention also concerns a method for using a printing unit of the aforementioned type, comprising a step for adjusting the distance between the first blanket cylinder and the impression cylinder as a function of the thickness of the paper by the second spacing device.
The invention will be better understood upon reading the description that follows, provided solely as an example, and done in reference to the appended drawings, in which:
It will be noted that
In reference to
The printing unit 2 has the particularity of having two spacing devices 100 and 200 that together form a spacing system 5 (cf.
It will be noted that the elements belonging to the first spacing device 100 are designated using reference numbers between 101 and 199, while the elements of the second spacing device 200 are designated by reference numbers between 201 and 299.
The spacing system 5 is preferably a tripping/off center moving system, as illustrated in the figures, with a first off center moving device 100 and a second off center moving device 200. The off center moving system 5 comprises two sets of four eccentric bearings 101, 103, 202, 105 and 101′, 103′, 202′ and 105′, two sets of four collars 104, 206, 107, 109 and 104′, 206′, 107′ and 109′, a dual eccentric shaft 102, 208, a means 112 for actuating the first off center moving device 100, and means 204 for adjusting the second off center moving device 200.
The first set of four eccentric bearings 101, 103, 202 and 105 is housed vertically inside the post 24 of the frame 4 (cf.
More specifically, the bearings 101, 101′ receive the drive shaft of the upper plate cylinder 12, the bearings 103, 103′ receive the drive shaft of the upper blanket cylinder 10, the bearings 202 and 202′ receive the drive shaft of the lower blanket cylinder 14 and the bearings 105 and 105′ receive the drive shaft of the lower plate cylinder 16.
The set of collars 104, 206, 107 and 109 is associated with the set of bearings 101, 103, 202 and 105, while the set of collars 104′, 206′, 107′ and 109′ is associated with the set of bearings 101′, 103′, 202′ and 105′. More specifically, the collar 109 (109′) is secured to the bearing 101 (101′). The collar 107 (107′) is secured to the bearing 103 (103′), the collar 206 (206′) is secured to the bearing 202 (202′) and the collar 104 (104′) is secured to the bearing 105 (105′) (cf.
Each eccentric bearing is a three-ring bearing, with an inner ring, a middle ring and an outer ring. The inner ring receives the shaft of the associated cylinder. Each collar is secured to the middle ring of the associated eccentric bearing.
The inner ring and the middle ring are connected by bearing bodies and thus together form a bearing for the rotation of the associated cylinder during printing. The middle ring and the outer ring together form a smooth bearing, the outer ring being fastened to the frame 24. Thus, the middle ring is able to rotate by sliding in relation to the outer ring and therefore in relation to the frame 24.
The axis of rotation in relation to the frame of the smooth bearing formed by the middle ring and the outer ring is different from the axis of rotation in relation to the frame of the bearing formed by the middle ring and the inner ring.
The dual eccenter shaft 102, 208 comprises a central shaft 102 that is surrounded by a tube 208 (cf.
The first off center moving device 100 comprises a jack 114 that is connected to a lever 116, the jack 114 and the lever 116 together forming the actuating means 112. The lever 116 is fastened on the shaft 102 of the dual off center moving shaft. The shaft 102 is provided with two levers 118, 118′. The distant end of the shaft 102 of each of these levers 118, 118′ forms a first fork that receives the end of a connecting rod 120, 120′, pivotably mounted on said first fork. The other end of the connecting rod 120, 120′ is connected to the collar 107, 107′ of the upper blanket cylinder 10. The connection between the end of the rod 120, 120′ and the collar 107, 107′ is ensured by a second fork 122, 122′ formed on the collar 107, 107′. On its side substantially opposite the second fork 122, 122′, the collar 107, 107′ has a third fork 124, 124′ that receives the ends of two connecting rods 126, 126′ and 128, 128′. The rods 126, 126′ and 128, 128′ ensure the connection to the collar 109, 109′ of the upper plate cylinder 12 and to the collar 104, 104′ of the lower plate cylinder 16, respectively. The collars 104, 107 and 109 are fastened to the bearings 105, 103 and 101, respectively.
The off center moving device 100 is completed, on the other side of the printing unit 2, i.e. on the control side 26′, by a second set of three collars 104′, 107′ and 109′ respectively fastened to eccentric bearings 105′, 103′ and 101′, this second set of collars being identical to the first function side 26 just described. The connection between these two sets of collars is ensured by the transverse shaft 102 that extends from the function side 26 to the control side 26′ (cf.
The operation of the off center moving device 100 will now be described in reference to
This operation moving the cylinders away is triggered by the activation of the jack 114. The connecting rod 130 of the jack 114 then moves to cause the lever 116 to pivot, and with it the shaft 102. The levers 118, 118′ retrace this pivoting and drive the connecting rods 120, 120′ with them. The connecting rods 120, 120′ thus make the collars 107, 107′ move. This pivoting movement is transmitted by the connecting rods 126, 126′ and 128, 128′ to the collars 104, 104′ and 109, 109′. The transmission of the movement to the collars 104, 104′ is done via return triangles 210, 210′. During that transmission, the return triangles 210, 210′ rotate exclusively around a first center of rotation C1. The six collars 104, 104′, 107, 107′ and 109, 109′ being fastened to the eccentric bearings 105, 105′, 103, 103′ and 101, 101′, a rotation of the eccentric bearings is thus obtained, and more particularly of the middle rings of those bearings around their axis of rotation, which causes a separating movement of the lower plate cylinder 16, the upper blanket cylinder 10, and the upper plate cylinder 12.
With the cylinders thus moved away, it is then easy to remove the paper wound around the cylinders due to the paper break. The collars 206, 206′ and their associated lower blanket cylinder remain immobile during activation of the first off center moving device 100. Indeed, the off center moving device 100 only moves the lower plate cylinder 16, the upper blanket cylinder 10 and the upper plate cylinder 12.
Once the broken paper has been removed from the cylinders, it is possible to reactive the jack 114, which will perform an inverse translation movement to bring the cylinders into their printing configuration.
The preferred embodiment of the second off center moving device 200 according to the invention will now be described in reference to
The second off center moving device 200 primarily comprises the adjusting means 204 shown in
The adjusting means 204 is shown in reference to
The middle ring 226 is fastened on one side to the flange 216 and on the other side to the collar 206. The inner ring 224 is slightly off-center in relation to the middle ring 226, by about 1 mm. The middle ring 226 and the outer ring 228 together form a smooth bearing, i.e. the middle ring 226 is able to perform a rotation by sliding in relation to the outer ring 228, said outer ring 228 being fastened to the post 24 of the frame 4.
The structure of the eccentric bearings 202′, situated on the control side 26′ of the printing unit 2, is identical to the structure of the eccentric bearing 202 described above. The collar 206′ of the control side 26′ is fastened to the eccentric bearing 202′ in the same way as the collar 206 to the eccentric bearing 202. Of course, the adjusting means 204 are not reproduced on the control side 26′.
In reference to
The return triangle 210 is made up of three apices A, B, C connected by straight segments S1, S2, S3. The fork 234 receives the end of one connecting rod 236, said connecting rod 236 being connected by its other end to a lever 238.
In reference to
The operation of the second off center moving device 200 will now be described.
Imagine that an operator wishes to initiate printing with paper having a given thickness using the printing unit 2 according to the invention. Before starting the printing, the operator will adjust the distance between the lower blanket cylinder 14 and the upper blanket cylinder 10 as a function of the thickness of the paper to be printed owing to the second off center moving device 200 according to the invention.
To that end, the operator will rotate the rotary button 222 by a desired angle (cf.
The connection kinematics of the return triangles 210, 210′ (cf.
The adjustment using the off center moving device 200 must not result in a relative movement between the lower blanket cylinder 14 and the lower plate cylinder 16. Otherwise, the correct transmission of the image from the lower plate cylinder 16 to the lower blanket cylinder 14 during the printing to take place after the adjustment may be compromised. Owing to the return triangles 210, 210′, the pivoting movement of the collars 206, 206′ of the lower blanket cylinder 14 is reproduced by the collars 104, 104′ of the lower plate cylinder 16, such that the lower plate cylinder 16 follows the movement of the lower blanket cylinder 14 to cancel any relative movement between the two cylinders.
The lower plate cylinder 16 with its collar 104, the lower blanket cylinder 14 with its collar 206, and the upper blanket cylinder 10 with its collar 107 are visible. The upper plate cylinder is not shown.
In this context, “cylindrical surface” refers to the surface of revolution of the cylinder extending from one post of the frame 4 to the other.
The state shown in
The alternative according to
The arm B2 is directly connected to the collar 104 of the lower plate cylinder 16, while the arm B1 is connected to the collar 206 of the lower blanket cylinder 14 via a connecting rod 212. Thus, in relation to the preferred solution described above, the connecting rod 106 is eliminated and the connecting rod 128 is elongated.
In the alternative according to
In the alternative according to
Comparing the preferred solution with that of
The off center moving system 5 for printing units 2 that has just been described, combining a first off center moving device 100 of the cylinders with a second device 200 for adjusting the distance between the blanket cylinders, in particular has the following advantages:
it makes it possible to adjust the distance between the blanket cylinders according to the thickness of the paper used, while preserving the contacts between the blanket cylinders and the plate cylinders before starting the printing unit;
the known function of the prior art of moving the cylinders apart when a paper break occurs is preserved;
the adjustment of the distance between the blanket cylinders is particularly easy;
it was possible to keep a maximum number of existing parts from the first off center moving device 100;
it was possible to efficiently use the empty spaces of the printing unit;
a realistic range of stresses is kept for each part; and
it was possible to preserve the adjustment of the cross-piece.
Number | Date | Country | Kind |
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08 53476 | May 2008 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2009/050950 | 5/22/2009 | WO | 00 | 2/23/2011 |