An embodiment of the invention provides a method comprising: printing on both sides of a sheet with a printer; generating an image from one side of the sheet; image processing the image, the processing comprising comparing the position of a section of the image originating from one side of the sheet with the position of a section of the image originating from the other side of the sheet; and altering parameters of the printer in response to said image processing.
The image may be obtained by using front lighting only, front and back lighting, or back lighting only. The type of lighting used can, in some cases, be determined by the configuration of the printer.
An embodiment of the invention provides a method of calibrating a printer comprising: capturing an image from one side of a print medium, the print medium supporting print on both sides; determining from said captured image the relative position of a feature printed one side of the print medium with a feature printed on the other side of the print medium; comparing the determined relative position with an expected or predetermined relative position; and calibrating the printer in response to said comparison.
For some embodiments of the invention calibration is not part of the method and the method involves merely providing a measure of the relative positions of the images printed on either side of the print medium. For example, the method may provide a user with a parameter so that the user can adjust/calibrate the printer based on the parameter. In some embodiments the captured image is displayed and a user may then adjust the printer after checking the alignment of the printed features captured in the displayed image. In yet other embodiments the calibration is performed automatically without intervention by a user.
An embodiment of the invention provides a method of processing image data obtained by imaging an image bearing substrate, the image data comprising front image data from an image on a front side of the image bearing substrate and show-through image data from an image on the back side of the image bearing substrate, wherein the processing comprises determining the relative positions of the front side image, or a portion thereof, and the show-through image, or a portion thereof.
The processing may comprise generating an alignment factor in response to said determination for use with alignment of print on the front and back of a print medium in a subsequent printing operation.
An embodiment of the invention provides a computer-implemented method comprising: capturing with an imager an image from one side of a printed sheet having print on both sides of the sheet, the image containing content from a first side of the printed sheet and also from the opposite, second, side of the printed sheet; and comparing the position of a section of the image originating from the first side of the printed sheet with the position of a section of the image originating from the second side of the printed sheet. Such a method may comprise a method of printing and comprise adjusting, in a subsequent printing operation, the position of print on a sheet in response to said comparison. For example, said adjusting may comprise adjusting the relative position of printed content on one side of the sheet compared with the position of printed content on the other side of the sheet. In some embodiments the imager is inside the printer that produces the printed sheet or otherwise captures images from the printed sheet whilst the printed sheet is within the printer.
Embodiments of the invention will now be described by way of example with reference to the accompanying drawings:
a is a schematic diagram of the image illustrated in
The translucent nature of a print medium such as paper can cause problems in many applications. For example, it is common that when a sheet of newspaper is photocopied the photocopy will have both an image of the side of the sheet that was intended to be copied and a fainter, low-contrast, image (a so-called “ghost image”) of the reverse side of the sheet. This effect is commonly referred to as “show-through”.
Embodiments of the present invention make use of show-through as a means to monitor the relative positions of print printed on the front side and the opposite, reverse, side of a sheet of print medium (as may occur, for example, in duplex or double-sided printing). Embodiments of the invention enable the determination of the relative positions of front and back images to check or adjust the alignment of a printer that produced the print on the medium. Some embodiments check that images printed on one side of the print medium do not overlap, or substantially overlap, with printed images showing through from the reverse side of the medium and adjust the printer appropriately.
Embodiments of the invention are not limited to the use of paper as the print medium and the invention is applicable to other print media and substrates in which show-through can be used (for example plastic substrates, thin foils, substrates with watermarks etc.)
In the particular embodiment illustrated in
a) illustrates an image 100 captured by the two dimensional imager 10 (in this case an optical camera) which shows a horizontal line 50 and a vertical line 52 which originated from the print on “front” side of the print medium 20 (i.e. the side facing the camera). Also in the image are show-through horizontal line 60 and show-through vertical line 62 which originated from the opposite (reverse) side of the print medium. These show-through lines 60, 62 are of lower contrast in the captured image than the lines originating from the front side of the print medium 20. The show-through lines 60, 62 have been marked with dotted lines in
Referring again to
When a specific light source 30 is used to illuminate the print medium 20 the light source 30 may be configured to produce a non-uniform light spectrum to improve the contrast of the image. Some substrates (for example some plastics) are more transparent for infrared light than visible light and this property can be used to increase the contrast of the reverse side image obtained by choice of the spectrum of the illumination. Various colours/wavelength spectra can also be used for the illumination of the print medium according to the colour of the printed image elements on the print substrate. For example an LED with a powerful blue component increases contrast (compared to, say, a white LED with a lower blue component) of a yellow line, or other image element, printed on the substrate.
The imager 10, in some embodiments, is synchronised with the movement of the print medium 20 so that an image of a predetermined section of the print medium 20 is captured. For example, the imager 10 may be controlled to take an image of the medium 20 when particular, predetermined, printed content on the medium 20 comes into view of the imager 10. The operation of the imager 10 may be synchronised by, for example, using a signal 24 obtained from a transport mechanism for the medium (eg from the impression drum 22) or from some other part of the printer. In a similar manner the lighting 30 may also be synchronised with the movement of the print medium 20 so that the lighting produces a flash whilst the imager 10 is obtaining an image. The lighting 30 may be synchronised with the imager 10 or via a signal directly from the printer.
At step S100 the process starts by, for example, a signal or instruction to take an image 100. The signal may be a synchronisation signal as described above. An instruction to take an image 100 may also be given without use of a synchronisation signal, for example, a user may activate the camera to take one or more images at an appropriate time.
At step S110 the imager 10 captures an image 100 of the print medium 20. The captured image may then undergo image processing.
At step S120 the captured image is analysed and a feature of the captured image that originates from the front of the print medium (“front side feature”) is identified. Similarly, at step S130 a feature of the captured image that originates from the reverse of the print medium (“reverse side feature”) is identified. The order of steps S120 and S130 is not important and the reverse side feature could be identified before or concurrently with the identification of the front side feature.
Referring to
At step S140 a comparison is made of the positions of an identified front side feature and the position of an identified reverse side feature. In some embodiments the distance between these features may be calculated/measured for example using the coordinates of the features. In some embodiments the position of a printed feature is measured with reference to some other feature of the captured image such as, for example an edge of the print medium may form part of the captured image.
At step S150 one or more parameters that give the positions of the features or the relative positions may be displayed. In the example shown in
Referring again to
In one embodiment of the invention, data extracted from the captured image (which contains captured image components of the front and back printed images) is used to adjust the positions of the front and/or back printed images in subsequent printing operations. For example, in future prints an image on the print medium may be shifted up or down and/or to one side. Such shifting can be applied to the front printed image or the back printed image or both. In some particular embodiments one or both of the printed images are shifted so that the printed image lines (or other markings/image portions supporting ink) of the front printed image do not overlap, (or overlap is reduced) with the show-through lines (or other image portions supporting ink) from the reverse printed image.
In some cases it may be possible to apply different transformations apart from translations to the front and/or back images to achieve a desired result (eg a result in terms of the relative positions of the front and back printed images in the plane of the print medium). For example a rotation could be applied to an image, say, for example, an image may be printed in landscape format rather than portrait format or vice versa. In another example an image or elements thereof may be resized. Of course, the nature of the printed product and the desired printed output may restrict what particular transformations may or may not be acceptable.
At step S170 an alarm and/or message may be generated if the error in the relative positions of the image features is at or above a predetermined level. Such an alarm may be a visible alarm, an audible alarm or both a visible alarm and an audible alarm. If a message is displayed this may be displayed on a printer screen, that is on a screen that is an integral part of the printer. In some embodiments the message may be displayed on a screen that is in communication with the printer (wired or wireless) via, for example, a communications network which may be a local network (such as an intranet) or the Internet. It will be appreciated that the message may take the form as a printout instead of, or as well as, a screen display. The message may contain either text and/or graphical elements. In some embodiments the message may take the form of an email or text message or may take the form of an error log that is stored on a microprocessor or computer or computer readable memory/storage device.
The use of an alarm/message at step S170 can, in some embodiments, be used instead of the display at S160 and/or the printer adjustment at step S160. In other embodiments step S170 can be used in conjunction with step S150 and/or step S160. Some of the combinations of steps S150, S160 and S170 are illustrated in
Following response step S155 the process may either stop or return to the start S100 and a further image (or images) is captured following some trigger, predetermined event or after a predetermined time.
At step S210 one or more images 100 are taken of the print medium 20. The print medium 20 may have lines printed on both the front side of the medium and on the opposite, reverse, side of the medium 20 and an image taken of the medium 20 may be similar to that illustrated in
At step S220 the captured image is processed to identify lines originating from the front side of the medium 20. If, at step S230, the lines are identified then the processing can continue to identify lines on the reverse side of the medium 20. Of course, the image processing can identify lines originating from the reverse side of the medium 20 before identifying lines originating from the front side of the medium 20—the order of this image processing is not important.
If at step S230 or step S250 it is determined that lines cannot be identified (either from the front side or the reverse side of the medium) then it is further determined, at step S290, whether correction is possible. Correction possibilities are generally dependent on printing machine parameters, for example, if the changes required to the positions of the printed element on the print medium are too large then the printing machine electronics and/or mechanics cannot perform the correction. If correction is possible then the processing returns to step S210 and one or more further images are taken. If correction is not possible then it is determined, at step S295, that a hardware problem exists.
At step S260, once lines have been identified on the image that originate from the front side and the reverse (opposite) side of the medium 20 then the relative position of the front lines relative to the reverse lines are determined. In one embodiment Cartesian coordinates are used and the difference between the x and/or y coordinates (ΔX and ΔY) of a front side line and a reverse side line are calculated. Other coordinate systems could also be used (eg polar coordinates). For horizontal lines only the difference in the Y coordinates (ΔY) are generally used whereas for vertical lines only the difference in the X coordinates (ΔX) are generally used. For diagonal lines, or for curved lines, a combination of x and y coordinates can be used.
At step S270 it is determined whether correction is necessary given the determined relative positions of the front and reverse lines. If correction is not necessary then the process has finished (step S280).
If, at step 270, it is determined that a correction is necessary and also, at step S290, it is determined that correction is not possible then it is identified that a hardware problem exits (step 295). The existence of a problem can be notified to a user by, for example, an alarm or message as previously described.
If, at step S290, it is determined that correction is possible then this can be notified to a user and/or the printer can be adjusted appropriately. The processing can then continue to the start of the processing so that monitoring of the alignment of the images printed on the front and reverse sides of the medium 20 can continue.
Adjustment to printing parameters can include delays of image application to the moving print medium, mechanical shift of image application mechanism relative to the print medium, mechanical shift of the medium holding/supporting system relative to the image application mechanism and so on.
Algorithms with the same or similar flow diagram illustrated in
In an embodiment of the invention the data that forms the print job that is executed by the printer may be adjusted as well as or instead of adjusting other printing parameters. In one example the data may be modified so as to shift the position of one or more elements printed on a particular side of the print medium, or to shift the position of one or more elements printed on both sides of the print medium. As described hereinbefore, other transformations apart from shifts/translations may be applied to the print data.
In one embodiment of the invention adjustment is made to the printer and/or print data so that the print on one side of the medium 20 does not overlap or substantially overlap with print from the reverse side of the medium 20. That is, adjustment is made so that the show-through from an image on the reverse side of the medium 20 does not impact on the visibility/clarity of the image on the front side of the medium 20. In one example the printed image on two sides of a sheet should not consist of overlapped vertical and horizontal lines. In some embodiments, for example where overlap cannot be prevented, the overlap is reduced, minimised or substantially minimised. The printer can therefore be controlled so as to position images printed on both front side and the reverse side of the print medium 20 whilst maintaining, increasing or maximising/substantially maximising the contrast of image lines (or other elements of the image) with the background of the printed image. The background of the image is the part of a side of a print medium that is not supporting print on that side. In this sense the show-through image from the reverse side of the medium 20 would form part of the background to the front side image and vice versa.
In some embodiments a threshold is set for the separation of the lines (or other elements) printed on the front and reverse sides of the print medium. If analysis of the captured image of the print medium 20 shows that the separation exceeds this predetermined threshold then the placement of further printed images can be adjusted. Following such adjustment a new image is printed and a further image of the print medium can be captured and the separation compared again with the predetermined separation.
In embodiments of the invention adjustment can be performed without taking the printed image outside of the printer. For example, images of the print medium are taken whilst the print medium is within the printer. In one embodiment, this can be achieved by placing a camera or other imager inside the printer. In one embodiment the camera/imager is outside the printer and one or more fibre optics 12 or other light guides are coupled to the camera/imager so that an image of the medium can be captured of the medium whilst the medium is being handled by the printer. Embodiments of the invention, therefore, allow adjustment of the printer/print data without stopping the print job. In some embodiments the adjustment process can be automated and the printer can be adjusted without intervention by the user.
Embodiments of the invention provide the possibility of making adjustments to the printer without stopping a printing operation since images can be captured of a print medium whilst the print medium is in the printer. This is in contrast to systems that halt the printing process to perform image analysis of the printer's output (i.e. off-line analysis) before adjusting the printer and resuming the printing operation.
Using one imager to image both sides of the printed medium simultaneously is more efficient and less expensive and takes up less space than having two imagers (i.e. using an imager for each side of the substrate) and obviates the need to register two separate captured images. Using a single imager also improves the ability to have the imager placed within the printer.
In one arrangement two imagers 10 can be used in which a first image is taken of a section of the print medium 20 by a first imager and a second image is taken by a second imager of substantially the same section of the print medium 20 at a different point in the path of the print medium 20 through the printer. The position of the front-side markings 16 captured in, say, the first image by the first imager, can then be compared with the position of the reverse-side markings 17 captured in the second image by the second imager. The first imager may possibly be configured to have improved or optimised imaging of the front-side markings 16 whereas the second imager may possibly be configured to have improved or optimised imaging of the reverse-side markings 17. For example the first imager may use a shorter focal length than the second imager so that in the first image the front-side markings 16 have improved focus whereas in the second image the reverse-side markings 17 have improved focus.
As a variation on this technique one or more fibre optics (or, more generally, at least two optical paths) may couple a single imager 10 to the surface of the print medium 20 at two different positions above the path of the print medium 20 so that two different images of the same section of print may be taken at two different points in the path of the print medium 20 through the printer by the same imager 10. This variation also allows for the focal point of the two optical paths to be arranged to be different so as to bring into sharper focus either the front-side markings 16 or the reverse side markings 17 as required.
In one arrangement a single imager 10 can be used to capture two separate images at the same position on the path of the print medium through the printer. In this case the printer produces two substantially identical printed images (or image portions such, for example, reference marks) at different positions on the print medium 20 and the imager takes an image of each of these identical printed images when that printed image comes into the field of view of the imager 10.
For the various embodiments/arrangements described above with reference to
It should be appreciated that embodiments of the invention described and/or claimed in a particular category should also be taken to be disclosed in other categories. For example it should be appreciated that any particular alignment/calibration system can be utilised in a printer/printing system. Similarly, embodiments of the invention disclosed as methods can be realised as printers and/or alignment/calibration systems configured to perform such methods and vice versa. Embodiments of the invention disclosed as methods or apparatus should also be taken to be disclosed as computer media carrying computer programs for performing said methods or for configuring apparatus as apparatus according to an embodiment of the invention.
Number | Date | Country | Kind |
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0807833.9 | Apr 2008 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US09/41921 | 4/28/2009 | WO | 00 | 10/13/2010 |