Patent Application
20230263083
Ground working implements are often used in fields to work the soil, such as for ground conditioning and planting. The tools attached to the implements engage the ground, such as to turn, open, and/or close the soil. Soil conditions can alter the ability for ground working tools to dig into the ground, particularly when the soil is compacted, dense, or otherwise difficult to engage. Therefore, along with the design of the tools, a supplemental downward force can be applied to the implements to assist to tools in reaching a desired depth in the ground. For example, seeders are used to plant crops, where a furrow opener is used to open a furrow, a seed is planted, and the furrow is subsequently closed. In this example, the seeds are planted at a target depth that improves germination and growth. Therefore, a downward force can be applied to the implement to achieve the target depth based on soil conditions.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key factors or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
In one implementation, there is a soil density detection system. The soil density detection system comprises at least one soil-density sensing device disposed on an agricultural implement traveling in a forward direction of travel, the at least one soil-density sensing device comprising a non-contact sensor that detects soil density in at least a portion of a target area (e.g., without contacting the soil) in front of the agricultural implement, and generates data, such as in the form of a signal or image indicative of the detected soil density. The soil density detection system further comprises a control device operatively coupled with the at least one soil-density sensing device, the control device comprising: a data processor (e.g., a CPU processor); data memory storage (e.g., RAM, ROM memory), operatively coupled with the processor; and soil density detection logic stored in the memory storage of the control device, where the soil density detection logic is executable by the processor to determine the soil density in at least a portion of the target area. The control device is configured to generate the data indicative of the soil density, based at least upon the detected soil density throughout the target area.
In one implementation, the control device is also configured to provide an actuator adjustment command to a coupled actuator system based at least upon the data indicative of the soil density detected in the target area. In this implementation, the actuator adjustment command is indicative of an amount of actuator force (e.g., additional, less, same) is applied to the agricultural implement.
In one implementation, the soil-density sensing device can be configured to detect soil density in at least a portion of the target area defined by a range of detection angles measured relative to a line normal to the ground. The detection angle can range from about 15° to about 25° relative to the normal line. In this implementation, the soil density detection system further comprises a control device that is operatively coupled with the at least one soil-density sensing device, wherein the control device further operably coupled with a global positioning system (GPS) for identifying data indicative of a location of the sensed soil density. In this implementation, the control device can be configured to generate a soil density profile based at least upon the data indicative of the soil density detected in the target area, and identified by the GPS data.
To the accomplishment of the foregoing and related ends, the following description and annexed drawings set forth certain illustrative aspects and implementations. These are indicative of but a few of the various ways in which one or more aspects may be employed. Other aspects, advantages and novel features of the disclosure will become apparent from the following detailed description when considered in conjunction with the annexed drawings.
What is disclosed herein may take physical form in certain parts and arrangement of parts, and will be described in detail in this specification and illustrated in the accompanying drawings which form a part hereof and wherein:
The claimed subject matter is now described with reference to the drawings, wherein like reference numerals are generally used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the claimed subject matter. It may be evident, however, that the claimed subject matter may be practiced without these specific details. In other instances, structures and devices are shown in block diagram form in order to facilitate describing the claimed subject matter.
The word “exemplary” is used herein to mean serving as an example, instance or illustration. Any aspect or design described herein as “exemplary” is not necessarily to be construed as advantageous over other aspects or designs. Rather, use of the word exemplary is intended to present concepts in a concrete fashion. As used in this application, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or.” That is, unless specified otherwise, or clear from context, “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, if X employs A; X employs B; or X employs both A and B, then “X employs A or B” is satisfied under any of the foregoing instances. Further, at least one of A and B and/or the like generally means A or B or both A and B. In addition, the articles “a” and “an” as used in this application and the appended claims may generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims. Of course, those skilled in the art will recognize many modifications may be made to this configuration without departing from the scope or spirit of the claimed subject matter.
Also, although the disclosure has been shown and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art based upon a reading and understanding of this specification and the annexed drawings. The disclosure includes all such modifications and alterations and is limited only by the scope of the following claims. In particular regard to the various functions performed by the above described components (e.g., elements, resources, etc.), the terms used to describe such components are intended to correspond, unless otherwise indicated, to any component which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary implementations of the disclosure.
In addition, while a particular feature of the disclosure may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”
Furthermore, in detailing the disclosure, terms of direction, such as “forward,” “rear,” “front,” “back,” “lateral,” “horizontal,” and “vertical” may be used. Such terms are defined, at least in part, with respect to the direction in which the work vehicle or implement travels during use. The term “forward” and the abbreviated term “fore” (and any derivatives and variations) refer to a direction corresponding to the direction of travel of the work vehicle, while the term “aft” (and derivatives and variations) refer to an opposing direction. The term “fore-aft axis” may also reference an axis extending in fore and aft directions. By comparison, the term “lateral axis” may refer to an axis that is perpendicular to the fore-aft axis and extends in a horizontal plane; that is, a plane containing both the fore-aft and lateral axes. The term “vertical,” as appearing herein, refers to an axis or a direction orthogonal to the horizontal plane containing the fore-aft and lateral axes.
Referring now to the drawings,
In this implementation, the one or more soil-density sensing devices 101 are mounted on a tool bar 104 that can be hitched to a tractor, either directly or indirectly, to pull the row unit 102 across a field in a direction of travel substantially parallel to a longitudinal axis 122. In other implementations, the one or more soil-density sensing devices 101 can be mounted on the tractor pulling the row unit 102 and, in particular implementations, may be disposed on a front portion of the row unit 102 provided that the soil-density sensing devices 101 are arranged so as to detect variations in soil density before the row unit 102 crosses the area (e.g., in front of the row unit) as will be described in more detail below.
In this implementation, a work vehicle 108 is coupled to the row unit 102 by a tow bar 106. The tow bar 106 extends from, and is connected to, a frame 110 of the work vehicle 108 at a front end 112 of the work vehicle 108. The work vehicle 108 may be configured to deliver a commodity (e.g., seed, fertilizer, and/or another particulate or granular commodity) stored in one or more containers 128 on the work vehicle 108 to the row unit 102. In some implementations, the work vehicle 108 and row unit 102 coupling may be towed by another vehicle, such as a tractor (not shown). In this implementation, the row unit 102 may be connected to the towing vehicle (e.g., tractor) via tool or tow bar 104 such that the row unit 102 is disposed between the work vehicle 108 and the towing vehicle with respect to the longitudinal axis 122. In other implementations, the work vehicle 108 may be a self-propelled vehicle. In these implementations, the row units 102 may be disposed behind the work vehicle 108 and/or the row units 102 may be directly connected to the work vehicle 108 (i.e., directly connected to the frame 110 of the work vehicle 108) without departing from the scope of the present disclosure.
In some implementations, multiple row units 102 may be connected together and arranged in series along a lateral axis 124 (e.g., extends into and out of the page). Thus, although only one row unit 102 is shown in
Referring now to
The row unit 102 can be operably (e.g., during operation) engaged with the stationary frame 204 of the seeder implement 200. The row unit 102 can comprise a moveable frame 206, which is configured to move (e.g., up and down) during operation, that can be operably coupled to the stationary frame 204 by a linkage 208. In some implementations, the linkage 208 can comprise a four-bar linkage 208 that can be used to keep the movable frame 206 substantially parallel to the stationary frame 204 as it moves up and down.
The row unit 102 may comprise one or more actuators 212 configured to adjust the downward force of the row unit 102 against the soil. To increase the downward force in excess of the row unit weight, or to be able to adjust the force, hydraulic and/or pneumatic actuators (and/or one or more springs) can be added to the row unit 102 to urge the row unit 102 downwardly with a controllable force. The one or more actuators 212 may also be used to lift the row unit 102 off the ground for transport or to maintain seed depth by adjusting downforce to account for variations in soil density.
Referring now to
Variations in soil density may impact the ground working tool’s ability to trench to the desired depth. In this example, a downward force application device, for example an actuator 212, may apply downward force to the tools to drive them to the desired depth with the amount of force exerted at least based upon differences in soil density detected by the soil-density sensing devices 101 as will be explained in detail below.
Referring now to
In this implementation, the non-contact sensor is configured to detect soil density throughout an area of interest (e.g., target area) defined by a range of detection angles, or viewing angles, measured relative to a line normal 304 to the ground 302 and tow bar 104. That is, for example, the angle of detection (e.g., the angle at which the detection signal is emitted by the sensor) can be determinative of the distance in front of the sensor encompassing the target area. In this way, for example, based on the ground speed of the vehicle, the downforce applicator may be provided time enough to act upon the detected soil density (e.g., apply more less or same force).
As an example, soil density data collected over an angular range of 0°-15° relative to the normal line 304, represented by 306, may be too close to the soil-density sensing device 101 and/or row unit 102 to provide sufficient time (e.g., notice) to make adjustments in real time based on the soil density data, such as by adjusting an actuator of a row unit to change the downward force exerted by the row unit on the soil. As an example, in some implementations, soil density data collected over an angular range of 15°-25° relative to the normal line 304, represented by 308, can provide accurate and reliable data combined with sufficient time (e.g., based on ground speed of the vehicle) to be proactive, such as adjusting row unit downforce (e.g. reducing downforce) based on the data, to mitigate a high downforce strike with a stone detected in the soil and/or to account for the more force required to penetrate higher density soil. As a further example, soil density data collected over an angular range greater than 25° (e.g., 25°-60°) relative to the normal line 304, represented by 310, may be too distant from the soil-density sensing device 101 and/or row unit 102 to provide accurate and reliable data to be proactive with the data, such as by adjusting the downward force of the row unit as will be explained in more detail below.
The soil density detection system 300 can be implemented with any type of non-contact sensor capable of penetrating the soil to detect variations in soil density throughout an area of interest (e.g., a target area). As an example, the non-contact sensor that generates the signal or image can comprise a ground-penetrating device that is configured to detect variations in soil density of a soil type (e.g., silt soil) as well as variations in soil density between different types of soil such as, for example, sandy soil and clay soil. In some implementations, the one or more non-contact sensors can be configured to detect the presence of objects in the soil that can affect soil density. As an example, the non-contact sensors can be configured to detect the presence of an air pocket in the soil and/or stone in the soil.
In some implementations, the one or more non-contact sensors can comprise one or more of a radio frequency (RF) sensor, ultrasound sensor, light detection and ranging (LIDAR) sensor, magnetic resonance sensor, ground penetrating radar (GPR), X-ray, or similar sensors that use ground penetrating signal to detect soil conditions. As an example, the non-contact sensor can comprise an RF sensor set to an operating frequency that can penetrate the soil to detect variations in soil density over an area in which the row unit is targeted to operate.
As an illustrative example, it can be beneficial for soil density data to be collected throughout an area covered by a desired angular range that the row unit has yet to traverse. But, the soil density sensing system 300 of this disclosure does not limit the positioning of the one or more non-contact sensors to a particular location, machine, and/or implement. Instead, the one or more soil-density sensing devices 101, comprising non-contact sensors, can be mounted, by way of non-limiting example, on one or more of the row unit 102, the rear tow bar 106, forward tow bar 104 (e.g., a 7x7 toolbar link for pulling an implement), work vehicle 108, and/or towing vehicle (e.g., tractor).
The system can comprise one or more soil-density sensing devices 101 (e.g., non-contact sensors) arranged to evaluate soil density prescribed detection angle. The one or more non-contacting sensors can be positioned to essentially ‘look ahead’ of the planter row unit, such as by being provided on the front portion of the row unit, as the row unit traverses a field for reasons that will be described in more detail below.
The control device 400 comprises a processor 402 (e.g., CPU, data processor), a memory device 404 (e.g., data memory storage, such as ROM, RAM memory, flash, solid state, etc.), that is operatively coupled with the processor 402, and executable instructions (e.g., programming or logic) stored in the memory device 404 such as, for example, soil density detection logic 406a, actuator adjustment logic 406b, closing wheel adjustment logic 406c, and row cleaner adjustment logic 406d collectively at 406. The control device 400 comprises an input/output 408 for receiving input from the one or more feedback devices, or sensors, and other systems as described in more detail below.
The control device 400 can include or be coupled with a bus 410 or other communication mechanism for communicating information and a processor 402 coupled with the bus 410 for processing information. In some implementation, the control device 400 can include a main memory 404, which may comprise random access memory (RAM) 412 or other dynamic storage devices for storing information and instructions such as soil density detection logic 406a and actuator adjustment logic 406b to be executed by the processor 402, and read only memory (ROM) 414 or other static storage device for storing static information and instructions for the processor 402. For example, the main memory 404 may be a non-volatile memory device and operable to store information and instructions executable by the processor 402.
The control device 400 can be operably coupled with one or more soil-density sensing devices 422 that are configured to detect soil density throughout an area of interest (e.g., target area). The one or more soil-density sensing devices 422 can be strategically disposed on the agricultural implement to detect soil density and to generate data indicative of soil density that can be translated to a signal and/or image (e.g., soil density profile or map) representative of the detected soil density. The soil-density sensing devices 422 can comprise non-contact sensors. In some implementations, one or more soil-density sensing devices 422 can be disposed in one or more sensor banks disposed on the implement or vehicle.
In some implementations, the control device 400 can be operably coupled with a global positioning system (GPS), or the like, 424 that is configured to provide a GPS signal indicative of location. In some implementations, the control device 400 can be operably coupled with one or more speed sensors 426 configured to detect the ground speed of the of the row unit as it traverses a field. The control device 400 may also be operably coupled with an actuator system 430 comprising one or more actuators.
In some implementations, the control device 400 can be operably coupled with an actuator system 430 comprising one or more actuators (e.g., 212 in
In this implementation, the control device 400, such as by using the soil density detection logic 406a and actuator adjustment logic 406b collectively at 406, can identify an amount of downward force to apply to the row unit in order reach a desired soil depth based on the soil density data detected by the soil-density sensing devices 422. That is, for example, the amount of downforce to apply to the implement to reach a certain depth in soil of a known density may be based on a pre-determined relationship that is stored in the memory device 404 of the control device 400. The control device 400 can use the logic 406a, 406b to set the amount of downforce to apply to the row unit using one or more actuators to maintain a soil depth for the ground working tools based on the soil density data provided by the soil-density sensing device 422. When the soil density changes, such as when moving from low density soil (e.g., sand) to high density soil (e.g., that has been compacted from machinery), the soil-density sensing device data can provide an indication to the control device 400 to adjust the downward force applied to the row unit by sending an actuator adjustment command to the actuator system. In this implementation, the ground speed sensor 426 can provide data to the control device 400 that is indicative of the speed of the vehicle, which allows the processor to determine when the appropriate amount of force should be applied to account for the detected soil density.
In some implementations, the control device 400 can be operably coupled with a row cleaner system 442 comprising one or more row cleaners, or clearing wheels (e.g., 216 in
In some implementations, the control device 400 can be operably coupled with a closing wheel system 446 comprising one or more sets of closing wheels (e.g., 220 in
In some implementations, the control device 400 can be operably coupled with a user interface 434, for example, comprising a user input and a user display (e.g., interactive display). In these implementations, the control device 400 can provide a soil density profile or map 432 based at least upon the data indicative of the soil density detected throughout the area of interest (e.g., presented in terms of geographical coordinates from the GPS system 424). The user interface 434 can display information to a user that helps the user identify status of the implement such as, for example, depth of the ground working tools (e.g., 210 in
In some implementations, the control device 400 can be communicatively coupled with an alert device 438. In these implementations, the control device 400 may also generate an alert signal 436 to activate the alert device 438 such as, for example, an audible alarm and/or flashing light to alert the operator of an approaching hazard. As an example, the control device 400 may generate an alert signal 436 if a stone has been detected in the travel path of a size and composition that, if contacted by the ground working tools of the row unit, may damage the tools. The alert device 438 then alerts the operator to the approaching stone hazard so that the operator and/or machine (e.g., automated corrective response) can reduce the row unit downforce by decreasing the actuator force and/or maneuvering around the detected stone.
The control device 400 comprises a communication interface 416 that can be configured to report collected soil density data, and any soil density profiles and/or maps generated from said collected soil density data, to a local network/CAN bus 418. A remote network 420 can be communicatively coupled with the local network/CAN bus 418 to share soil density and for remote storage of the soil density profiles and maps. Soil density data collected over time can be used for mapping purposes to document changing soil density conditions over time for reasons that include environmental factors (e.g., wind and water transport soil over time) and human influence (e.g., human use). As an example, a soil map could be prepared for clay soil, sandy soil and silt soil over time, with the results of compared and tied together for use as an input to the tillage pass.
Referring now to
At 610, the method comprises detecting soil density in an area of interest using one or more soil-density sensing devices. The soil-density sensing devices can comprise non-contact sensors that are configured to detect soil density in an area of interest (e.g., target area) and generate data that can be used to generate a signal or image (e.g., soil density profile) representative of the detected soil density.
At 620, it is determined whether the detected soil density data received from one or more soil-density sensing devices indicates a change in soil density. For example, soil density can change as the row unit traverses a field based on the type of soil encountered by the row unit and may be the result of soil compaction, or differing soil conditions. If there is no change in soil density, the control device may make no adjustment to the actuator force and the actuator force remains at its current setting. If there is a change in soil density, the control device can determine (e.g., based on received data and a stored program) how the actuator force can be adjusted to account for the change in density. For example, if an increase in soil density is detected, the soil is may more difficult to penetrate with ground working tools and, as a result, more force may be needed to achieve a same, targeted soil depth. Conversely, if soil density decreases, the soil may be less difficult to penetrate with ground working tools and, as a result, less force may be needed to reach the target depth.
For example, detecting an increase in soil density can result in identifying an amount to increase actuator force based at least upon the soil density data indicative of the soil density detected in the area of interest (e.g., target area). Further, detecting a decrease in soil density may result in identifying an amount to decrease actuator force based at least upon the data indicative of the soil density detected throughout the area of interest (e.g., target area).
Once the amount of increase or decrease (e.g., or no change) is determined, other factors may be considered when determining the appropriate downward force to be applied by the row unit to account for the soil condition (e.g., soil having the density that matches the adjustment to the actuator force) at the appropriate time (e.g., when the row unit is accessing the soil). At 640, the ground speed of the row unit traversing a field is determined. At 650, the position of the row unit in relation to the soil having the respective density is determined.
At 660, it is determined whether the conditions are met to adjust the actuator force. For example, if the row unit is disposed over the area of soil having a density that matches the intended adjustment to the actuator force, then the condition is met.
At 670, the actuator force can be adjusted. For example, an actuator adjustment command can be provided to an actuator system comprising one or more actuators configured to adjust the downward force of the row unit against the soil. The actuator adjustment command can be based at least upon the data indicative of the soil density detected throughout the area of interest (e.g., target area), along with ground speed, position detection, and other factors.
The system and method of the present disclosure offers several advantages. First, by using one or more soil-density sensing devices comprising non-contact sensors, the sensors may not be affected by wear, which can mitigate mechanical failure. Moreover, the non-contact sensors provide advantages because they have a longer service life, fast response, are highly reliable and dependable, and because they do use contact for detection of soil conditions, can be arranged to look ahead of the row unit and detect soil density over a wider area and before the row unit encounters the soil. Further, by providing soil density data before the row unit encounters the soil, the operator and/or the machine can make adjustments during operation (e.g., in real-time) such as by adjusting the actuator force to maintain planting depth or to avoid a hard strike on stone, or maneuvering the implement to avoid stone.
The implementations have been described, hereinabove. It will be apparent to those skilled in the art that the above methods and apparatuses may incorporate changes and modifications without departing from the general scope of this invention. It is intended to include all such modifications and alterations in so far as they come within the scope of the appended claims or the equivalents thereof.
