Patent Grant
7404553
This application claims priority to German application no. 103 38 365.4 filed Aug. 21, 2003.
The present invention relates to a procedure for the individual feed of media sheets as well as a device for the individual feed of media sheets.
Most office machines such as copiers, printers and similar devices generally use media in sheet form. This media, generally paper sheets, is normally stored in stacks. From this stack, individual sheets are pulled and fed into the office machine. By pulling the top-most sheet off the stack, friction between the top-most and the following sheet in the stack is generated. This friction causes an electrostatic charge of the touching sheets. This electrostatic charge depends on the environmental conditions like temperature and humidity as well as the sheets' surface and material characteristics. The electrostatic charge causes the sheets to stick to each other, which can make separating the top-most sheet from the stack difficult.
The invention is based on the task to reduce the interfering influence of the electrostatic charge in order to be able to pull single sheets from the stack.
The invention solves this task by a procedure for separation of sheets of a medium for feeding to an office machine, with which the sheets are kept in a stack and the top-most sheet of the stack is lifted from the following sheet on the stack at the front edge facing the transport direction and then fed to the office machine, comprising the steps of moving at least one elongated separator from the front side of the stack facing the feed direction into a gap which is formed by the lifted edge of the top sheet and the corresponding edge of the following sheet, and pushing the separator in the opposite direction of the feed direction between the top sheet and the following sheet, in order to separate the top sheet from the surface of the following sheet, while the top sheet is lifted.
The top sheet may rest at least partially on a separator while it is being fed to the machine. At least one separator may conduct electricity and can be grounded. The at least one separator can be driven by a motor.
The object can also be achieved by a device for separation of sheets of a medium for feeding to an office machine, with which the sheets are kept in a stack and the top-most sheet of the stack is lifted from the following sheet on the stack at the front edge facing the transport direction and then fed to the office machine, comprising: devices for lifting the front edge of the top sheet facing the feed direction from the following sheet, and at least one tongue-shaped band separator at the front side of the stack facing the feed direction which can be pushed from the front edge of the stack in the opposite direction of the feed direction into the gap formed by the lifted edge of the top sheet and the following sheet, in order to separate the top sheet from the following sheet, while the top sheet is lifted.
A pusher may grab the top sheet and the top sheet may be pushed against the sheet stopper, which lifts the edge of the top sheet. The pusher can be a flex device which traverses the top sheet with freely movable feed rollers. The sheet stopper may comprise at least one continuously moving belt and the pusher may push the top sheet with its edge against the part of the at least one belt that moves upwards substantially vertically to the sheet plane. The tongue-shaped band can be a steel band of small material thickness with a cross-section profile that causes an axial stiffening of the band. The separator can be equipped with a gliding tip. At least one separator can be so long that it can be inserted in feed direction almost over the entire length of the stack. Two separators can be used at certain distances to each other and perpendicularly to the stack's edge. The at least one separator may conduct electricity or may use a conducting coating and can be grounded. The at least one separator can be driven by a motor. The motor drive of the at least one separator can be controlled in such a manner, that the separator is inserted at high speed between the top sheet and the following sheet and is removed from the inserted position to the home position at a speed that corresponds to the pull-off speed of the top sheet.
The main idea of the invention is to insert at least one separator between the top-most sheet and the following second sheet in the stack, before the top-most sheet is pulled from the stack. By using a separator, the top-most sheet is separated from the following sheet's surface. When the top-most sheet is pulled from the stack, the friction between the top-most and the following sheet is considerably reduced.
By using a separator, the top-most sheet is at least partially lifted off the following sheet. Doing so enables air to enter the space between the top-most and the following sheet. The air works as a pad, on which the top-most sheet can float and can be pulled effortlessly and without much friction.
In one preferred embodiment, the top-most sheet can be lifted off the following sheet almost entirely due to at least one separator. This reduces the friction between the top-most and the following sheet during the paper feed and minimizes the electrostatic charge caused by the friction.
In one preferred embodiment, the separator has the shape of an elongated tongue which is inserted into the gap created by the edge of the top-most sheet and the following sheet. The tongue-shaped separator can be so long that it covers the entire length of the sheets that need to be separated. The separator separates the top-most sheet on its entire length from the following sheet. In order to achieve optimum separation over the width of the sheet as well, two or more tongue-shaped separators are to be used. These separators are inserted parallel to each other and side by side over the width of the stack. This ensures that the top-most sheet is separated from the following sheet more or less over its entire surface area. When the topmost sheet is pulled off the stack, it basically rests on the tongue-shaped separators, almost completely preventing it from causing friction with the following sheet.
In one advantageous embodiment, the separator (at least one) is an electrical conductor and is grounded. All generated electrostatic charges are then derivated via the separator and/or separators. To do so, the separator can consist of or can be plated with a metal that conducts electricity.
In one preferred embodiment, the tongue-shaped separator consists of a metal band, especially a steel band. This band can be of minimal material thickness, which ensures low mass inertia of the separator. Due to the curving of the band's cross-section profile a sufficient rigidity of the tongue-shaped separator can be achieved even at a small material thickness, as known from steel measuring tapes. Due to the low mass and rigidity of the tongue-shaped separator, the separator can be inserted between the sheets using a motor and at high speeds, so that the separation cycle is not slowed down by separator insertion.
The procedure according to the invention can be used for all known separation applications, for which one edge of the top sheet is first lifted off the following sheet, so that a gap between the top sheet and the following sheet is created along this edge. The separator can be inserted into this gap.
The invention is further explained below using the embodiment shown in the figure. The figures show:
In order to feed media (e.g. paper sheets) to an office machine such as a printer or copier, the sheets are stored in a stack 10. The top sheet 12 of stack 10 is separated from the following second sheet 14 in the stack and fed to the office machine (not depicted).
If a sheet is about to be fed to the machine, a command-controlled pusher 16 is set onto the top sheet 12 of stack 10. The pusher 16 in the embodiment depicted is a flex device such as is described in DE 100 16 793 C2. The pusher 16 is equipped with feed rollers 18 on a belt that is constantly moving. The feed rollers are moved under pressure over the top sheet 12 in the direction of the paper feed, i.e. from left to right in the figure. The feed rollers 18 apply pressure on the top sheet 12 and reduce pressure on the following sheets in the stack. By using this pressure, the top sheets 12, 14 etc. in stack 10 are pushed forward in a scale-like fashion, i.e. the top sheet 12 is pushed forward the strongest, the following sheets 14 etc. increasingly less. This scale-like fanning of the top sheets of stack 10 can be seen in
In the feed direction of the sheets 12, 14 etc. in front of the stack 10, there is a sheet stop 20. The pusher 16 moves the sheets towards this stop. In the embodiment shown, the sheet stop consists of the constantly driven belt 22. Several of these belts can be found distributed along the front end of stack 10. at certain distances from each other. In the figure, the belts 22 are moving in a clockwise direction. The part of the belts 22 which is positioned towards the stack 10 moves upward vertically in front of the front edge of stack 10.
Due to the scale-like fanning of the upper sheets on stack 10 achieved by the pusher 16, the front edge of top sheet 12 (i.e. the right edge in the figure) reaches the belts 22 first. Due to the fact that the front edge of the top sheet 12 contacts the upward-moving part of the belts 22 because of the pusher's 16 pushing pressure, the front edge of the top sheet 22 is being moved upwards by the belts 22 and is lifted from the front edge of the following sheet 14, as shown in
The upper deflection rollers of the belts 22 are fitted with counter rollers 24 from above. When the front edge of the top sheet 12 reaches the upper deflection point when conveyed by the belts 22, the front edge of the top sheet 12 is grabbed by the upper deflection rollers of the belts 22 and the counter rollers 24 and transported in the direction of the feed, as shown in
In order to prevent the friction between the top sheet 12 and the following sheet 14 during pulling of the top sheet 12 from the stack 10 creates an electrostatic charge between these sheets 12 and 14 and an electrostatic adhesion of the sheets, the device described below is used.
One or more separators 26 are located in front of the stopper-side front edge of the stack 10. The separators 26 are shaped like elongated, tongue-shaped bands. In the preferred configuration, the separators are narrow steel bands of low material thickness with a cross-section profile that is slightly vaulted in order to give these steel bands the necessary axial rigidity. Steel bands such as these are used in measuring tape applications, for example. A gliding tip 28 (plastic, felt or similar) can be put on top of the separator 26 ends facing the stack 10 in order to prevent the sheets from being damaged by the separator 26.
The tongue-shaped separators 26 are placed in such a manner in front of stack 10, that their length axis corresponds to the direction of the paper feed through the pusher 16. During standby, which is shown in
When the office machine issues a sheet request, the pusher 16 is activated and put on the top sheet 12 of stack 10. The top sheet 12 is pushed by the pusher 16 towards the belts 22 of sheet stopper 20. The upward-moving belts 22 lift the front edge of the top sheet 12 from the offset following front edge of the following sheet 14, as shown in
As soon as a sensor senses that the front edge of the top sheet 12 is captured between the upper deflection roller of the belts 22 and the counter rollers 24, as shown in
Since the two separators 26 are inserted between the top sheet 12 and the following sheet 14, the top sheet 12 is separated on its entire surface area from the following sheet 14. When the top sheet 12 is pulled off, it rests mainly on the separators 26 and not on the following sheet 14, so that the friction between the top sheet 12 and the following sheet 14 is reduced considerably and no electrostatic charge is created. If a residual friction remains and a small electrostatic charge is generated, it is deviated via the conducting steel bands of the separators 26. For this reason, they are grounded at the end not visible in the figure.
Once the separators 26 have reached their final position as shown in
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