The invention relates to a process and an apparatus for checking rod-like articles, in particular cigarettes, according to the respective preamble of the independent claims.
A process of the generic type and a corresponding apparatus are known from U.S. Pat. No. 6,508,138. The known process is not yet optimum because, in the case of checking formations of articles, with articles positioned incorrectly to a certain extent, e.g. skewed cigarettes, the formation was evaluated as correct overall. Furthermore, a change in the format—in the length—of the articles, up until now, required mechanical adaptation of the testing apparatus.
Accordingly, the object of the invention is to provide a testing process and a testing apparatus in the case of which the abovementioned disadvantages are avoided.
In order to achieve this object, the process according to the invention is characterized in that, upon generation of the actuating signal, the position of the testing element is determined and the determined position is evaluated. The object is also achieved by a corresponding apparatus according to the invention, which is characterized in that it is possible to determine the position of the testing element and to store and evaluate the determined position in response to the actuating signal.
Further special features and details of the invention are explained in more detail hereinbelow with reference to an exemplary embodiment illustrated in the drawing, in which:
a shows a displacement distance of the testing element with an actuating signal supplied by a push rod of the testing element,
b shows examples of exemplary cumulative frequency curves which are determined over time with all the actuating signals being added,
If a push rod 21 strikes against a cigarette 12 during the forward movement (displacement or deflection, of the checking element 20 and is deflected (displaced) by a certain distance in the process, an electrically detectable signal (the actuating signal) is generated for this push rod 21. Details regarding the generation of the actuating signal can be gathered from U.S. Pat. No. 6,508,138, filed for the same applicant. If a cigarette 12 has not been completely filled with tobacco, the push rod 21 which strikes against this cigarette 12 is deflected (displaced) at a later stage, i.e. at a different position of the testing element 20, than a push rod 21 which strikes against an ordinary cigarette. Correspondingly, in such a case, the actuating signal is then also triggered at a later stage, i.e. at a different position of the testing element 20.
In order that the cigarettes 12 in the respective testing shaft 13 are located in a defined position during the testing operation, that is to say during the forward movement of the testing element 20, it is provided that beneath the cigarettes 12 which are to be tested in each case, as seen in the direction of flow, at least one cigarette 12 is secured in the testing shaft 13 by the pressure-exerting slide 14. The pressure-exerting slide 14 is illustrated in
a shows a displacement distance 30 of the testing element 20 plotted in a coordinate system. In the coordinate system, the deflection of the testing element 20 is plotted on the y-axis and a time base is plotted on the x-axis. The time base used is preferably a time base which is geared to the operating speed of the packaging machine 10. For this purpose, it is customary to use, for example, a full revolution of a main spindle assigned, in particular, to the packaging machine 10. For this purpose, the revolution of the main spindle is measured by an incremental encoder or angle sensor. A certain number of counting pulses, here for example 1000, corresponds to a full revolution of the main spindle. With reference to the illustrated displacement distance 30 of the testing element 20, it can be seen that the testing element 20 has executed a complete forward movement and a complete rearward movement during a full revolution of the main spindle. The illustrated displacement distance 30 of the testing element 20 over the time base is in the form of a half-wave of a sinusoidal oscillation, as is customary in the case of such oscillating movements. Likewise illustrated is the actuating signal 31 of a push rod 21 which, as a binary signal (actuated/not actuated), is rectangular. As soon as the actuating signal 31 for a push rod 21 is produced, the current position of the testing element 20 is established. It is immaterial here as to whether the position of the testing element 20 is depicted in the form of the existing deflection or in the form of the counting pulses elapsed, since both form a constant relation over a displacement distance 30 of the testing element 20 during a full revolution of the central spindle.
a illustrates the case where the actuating signal 31 is produced before a maximum deflection of the testing element 20 during the forward movement by, for example, thirty distance units, namely at twenty-eight distance units. One of the push rods 21 thus strikes against the tobacco end side of a cigarette 12 and is consequently deflected such that the actuating signal 31 is triggered before the testing element 20 has completed the forward movement. If one of the push rods 21 were to strike against a cigarette 12 at a considerably earlier stage during the forward movement of the testing element 20, the beginning of the actuating signal 31 shifts to the left on the y-axis. Earlier triggering of the actuating signal 31 may be caused by a cigarette 12 which is too long. If the cigarette 12, by contrast, is too short or has not been filled with sufficient tobacco, the beginning of the actuating signal 31 correspondingly shifts to the right on the y-axis.
Two limit values 32, 33 are used in order to evaluate the actuating signal 31, in which case, with an actuating signal 31 generated within these limit values 32, 33, the respective cigarette 12 is evaluated as still being defect-free, and a cigarette 12 which has triggered an actuating signal 31 outside these limit values 32, 33 is evaluated as defective, with the result that an error signal is generated correspondingly.
The individual evaluation of all the actuating signals 31, in the case of a multiplicity of testing shafts 13 and the plurality of cigarettes 12 which are checked in each testing shaft 13 during a testing operation, is only practicable to a certain extent. In actual fact, in the exemplary embodiment illustrated with twenty-eight testing shafts (
Depending on whether the cigarettes 12, by way of a uniform format or by way of a uniform tobacco filling, are approximately the same length, the push rods 21 are deflected in close temporal succession. A first method of checking the cumulative frequency curve 34, 35, 36 is to check the duration of the rise starting from a first threshold value as start value 37, in particular zero, up to a second threshold value as maximum value 38 in respect of the respective position of the testing element 20 when the start value 37 and maximum value 38 are reached. In the case which is illustrated in
An alternative possibility for checking the cumulative frequency curve 34, 35, 36 is to check the duration over which the respective cumulative frequency curve 34, 35, 36 exceeds a threshold value 39. In this case, the number of time units during which the respective cumulative frequency curve 34, 35, 36 runs above the threshold value 39 are counted. The cumulative frequency curve 35, which is illustrated by chain-dotted lines, runs above the threshold value 39 for the longest period of time. It has already been explained above that a cumulative frequency curve of the type 35 which is illustrated by chain-dotted lines is established when, among the cigarettes 12 tested, a multiplicity of the cigarettes 12 are too long. In contrast, the cumulative frequency curve 36, which is illustrated by dashed lines, only runs above the threshold value 39 for a short period of time. In this respect, it has already been explained above that such a cumulative frequency curve 36 is established when, among the cigarettes 12 tested, many of the cigarettes were too short or only filled with insufficient tobacco.
In order to evaluate the cumulative frequency curves 34, 35, 36, a lower and an upper temporal threshold value are introduced, the lower temporal threshold value being selected such that the duration over which the cumulative frequency curve 36, which is illustrated by dashed lines, exceeds the threshold value 39 falls below this temporal threshold value and the duration over which the cumulative frequency curve 35, which is illustrated by chain-dotted lines, exceeds the threshold value 39 rises above this temporal threshold value. Correspondingly, the duration over which the cumulative frequency curve 34, which is illustrated by solid lines, exceeds the threshold value 39 comes between these lower and upper temporal threshold values, with the result that this cumulative frequency curve 34 can be evaluated to the effect that the cigarettes 12 tested fulfill the requirements.
In a practical configuration, the respective cumulative frequency curve 34, 35, 36 can be checked as follows: each push rod 21, in a memory of a processing unit, is assigned precisely one memory cell (not all are illustrated), the respective memory cell representing the value of the respective actuating signal 31. That is to say, with the actuating signal 31 triggered, the respective memory cell has a value of “logical one”. A plurality of memory cells here are combined into groups. It is usually the case that eight memory cells are combined, in a manner which is known per se, into a group to form one byte. In the case of eighty-four push rods 21, in order to represent the respective states, it is thus the case that ten bytes (=eighty memory cells) and four further memory cells are necessary. These four further memory cells are completed by four additional memory cells, which are set to “logical one” as standard, to form a further byte. During the movement of the testing element 20 or a selected part of this movement, these eleven bytes are permanently subjected to a logical AND operation and the consequent logic result is evaluated. As long as one of the push rods 21 has not been deflected to the extent where the corresponding actuating signal 31 is generated, a “logical zero” also remains in the logic result. It is only when all the push rods 21 have been deflected that all the associated memory cells have the value “logical one”, so that it is also only the “logical one” which appears in the logic result. When the logic result contains only logic ones for the first time, the position of the testing element 20 is established. An equivalent result is achieved by establishing the point in time along the time base at which this arrangement occurs. As soon as one of the push rods 21 is released again during the rearward movement of the testing element 20, the corresponding actuating signal 31 disappears, as does thus the “logical one” state in the associated memory cell. Correspondingly, it is now also the case that the logic result no longer has just “logical ones”; rather, at least one “logical zero” is present. It is also the case when this situation arises that the position of the testing element 20 or the associated point in time is established. If the first position/the first point in time determined in this way or both the positions/points in time determined or the difference between these positions/points in time are located within predetermined limit or threshold values, the cumulative frequency curve 34, 35, 36 is one in which the cigarettes 12 tested satisfy predetermined criteria. However, if the period of time or the distance covered by the testing element 20 between these two positions/points in time determined is too great (cumulative frequency curve 35) or too small (cumulative frequency curve 36), the situation detected is one in which at least one of the cigarettes 12 tested does not correspond to the preset requirements. A check of the time profile of the individual actuating signals 31, which is stored at least in part for this purpose, is then carried out in order to determine which push rod 21 was, or which of the push rods 21 were, deflected too early, too late or at too long or too short a distance, in order then to determine which cigarettes 12 are defective. Cigarettes 12 which are detected as being defective are ejected by means of the compressed-air nozzles 22. It may be provided that, in the case of at least one cigarette 12 within a cigarette shaft 13 being detected as being defective, all the cigarettes 12 which are secured between the pressure-exerting slide 14 and the blocking slide 15 are ejected. The processing unit, referred to but not shown, is a control unit or the like. That or each testing element 20 is connected with the processing unit in a known fashion, e.g. via the cable connections of the respective testing element 20 as shown in
The cigarette turret 40 is moved cyclically. In each case two pockets 41 are always located in the region of two front and rear testing elements 20. The rear testing elements 20 are not visible in the illustration in
The individual actuating signals 31 detected for each testing element 20 are added to give cumulative frequency curves 42, 43, 44, 45, as is illustrated in
Likewise, it is possible to record the moment of pushrod abutment releasing the actuating signals of the individual pushrods 21 and to set it in relation to the moment of pushrod abutment releasing the actuating signals of the pushrod 21 of the opposing testing element 20. Thus, the opposite testing elements 20 record the actuation signals of those pushrods 21 which contact the same cigarette 12 at the front as well as at the tobacco end. Based on the recorded moment of abutment of these actuating signals, position information can be deduced using the displacement distance 30 of the respective testing element 20. Information about the length of the respective cigarette 12 can be deduced from the recorded moments for each cigarette 12 of the cigarette formation or from the deducible position information in conjunction with the known distance of the opposing testing elements 20 in a resting position, i.e. in a non-extended state. This deduction, i.e. the calculation of the necessary mathematical or logic operations, are performed by the aforementioned processing unit. The necessary instruction are programmed in the software of the processing unit or implemented in the hardware. If the determined length of the respective cigarette 12 lies within the preset or specified range, the respective cigarette 12 is evaluated as normal. If the determined lengths of all cigarettes 12 of a cigarette formation lie within the range, the entire cigarette formation is evaluated as normal. The cigarette formation can then—in known fashion—be put into a cigarette pack in the further course of the packaging process. By varying the specified or preset range the testing can be reset at any time for new cigarette lengths.
If a faulty cigarette length is detected for at least one cigarette 12 of the cigarette formation, an index for tracking this cigarette information is established for the further packaging process. At an appropriate time, the cigarette formation, which may be located in a finished or semi-finished cigarette pack, can be removed from the process.
Number | Date | Country | Kind |
---|---|---|---|
102 52 913 | Nov 2002 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
3646942 | Asbill et al. | Mar 1972 | A |
3874227 | Focke | Apr 1975 | A |
4034538 | Schmermund | Jul 1977 | A |
4685554 | Oberdorf | Aug 1987 | A |
4733673 | Mattei et al. | Mar 1988 | A |
4856538 | Focke et al. | Aug 1989 | A |
4899889 | Gamberini et al. | Feb 1990 | A |
5113879 | Alleon | May 1992 | A |
5524414 | Spada et al. | Jun 1996 | A |
6508138 | Focke et al. | Jan 2003 | B1 |
Number | Date | Country |
---|---|---|
1271677 | Nov 2000 | CN |
2 311 084 | Sep 1974 | DE |
29 18 030 | Nov 1980 | DE |
37 33 955 | Apr 1988 | DE |
37 29 213 | Mar 1989 | DE |
199 19 207 | Nov 2000 | DE |
1 048 568 | Nov 2000 | EP |
1 122 720 | Sep 1956 | FR |
1 271 375 | Jul 1961 | GB |
2 196 311 | Apr 1988 | GB |
Number | Date | Country | |
---|---|---|---|
20040148908 A1 | Aug 2004 | US |