Process and apparatus for conveying cigarettes

Information

  • Patent Grant
  • 6540061
  • Patent Number
    6,540,061
  • Date Filed
    Friday, January 14, 2000
    24 years ago
  • Date Issued
    Tuesday, April 1, 2003
    21 years ago
Abstract
In the handling of cigarettes in the region of a cigarette-packaging machine or the like, the first filling operation of containers, conveying sections and cigarette magazine (12) is problematic because the cigarettes (21) are conveyed largely under their own weight during operation of the installation. In order to avoid impairment of the cigarettes as the installation is filled therewith, the containers, conveying sections and the cigarette magazine are assigned supporting and guide elements which are moved downwards or horizontally within the (empty) spaces in accordance with the filling operation, with the result that the cigarettes pass into the corresponding space with support and guidance.
Description




The invention relates to a process for introducing cigarettes or a cigarette stream into a chamber, a container, a space, channels or the like, the cigarettes being transported under their own weight and/or by conveying elements. The invention also relates to an apparatus for carrying out the process.




Cigarettes are predominantly transported under their own weight in the region of cigarette-production machines and packaging machines. In the case of a conventional arrangement, the cigarettes coming from the cigarette-production machine or from a storage are introduced into a collecting container from above, then transported along a horizontal conveying section and subsequently conveyed into a cigarette magazine from above. The latter is a standard constituent part of a packaging machine. In the bottom region, the cigarette magazine merges into groups of shafts located one beside the other. At the bottom end of these upright channels, the cigarettes are removed in groups, that is to say are pushed out for transfer to the packaging elements.




The operation of starting up the packaging machine, that is to say the introduction of the cigarettes into the empty collecting containers, conveying regions and into the cigarette magazine, is problematic. The cigarettes are impaired mechanically by dropping movements and disordered conveying movements. Furthermore, there is considerable incorrect positioning of individual cigarettes. The same problem arises with cigarettes being conveyed along horizontal or upright cigarette conveyors.




The object of the invention is to configure the operation of introducing or conveying cigarettes into (collecting) containers, chambers, channels or shafts, etc. such that the cigarettes are conveyed with the avoidance of mechanical loading and incorrect positioning.




In order to achieve this object, the process according to the invention is characterized in that, in terms of the free receiving volume, the chamber or the space or container for receiving the cigarettes is enlarged continuously or cyclically in accordance with the feed of cigarettes, such that the free space for receiving the cigarettes corresponds essentially to the fed quantity of cigarettes.




Accordingly, the solution according to the invention prevents the situation where the cigarettes pass, or are conveyed (horizontally and vertically), into a container in free fall or without guidance or are subjected to a free-fall movement in upright shafts. Rather, according to the invention, moveable guide elements pass into the containers, chambers, channels, etc. and are moved in the conveying direction of the cigarettes in accordance with the filling operation, this resulting in a gradual filling operation for the relevant space. Once all the spaces, chambers, containers and channels have been completely filled, the guide elements are moved into a position outside these spaces. As operation continues, the cigarette stream is conveyed in an uninterrupted and continuous manner without guide elements in the sense of the invention.




In the case of the apparatus according to the invention, horizontally directed guide plates pass into a collecting container for cigarettes. The cigarettes are introduced into the collecting container from above. The guide plates are moved downwards in accordance with the filling operation.




Analogously, a boundary element, namely a boundary wall, is moved along a horizontal conveying section of the cigarettes, to be precise in accordance with the gradual filling of this conveying section.




Furthermore, according to the invention, a cigarette magazine is provided with cigarette guide elements which can be moved from top to bottom, namely with guide webs. Provided in the region of the shafts of the magazine are supporting fingers or carrying bars, which pass into each shaft.




The guide or boundary elements are of predominantly comb-like design, with the result that the elements can be moved past functional elements of correspondingly comb-like design within the containers.




In the case of a cigarette conveyor for transporting a cigarette stream, for example, from the maker to the packer, the invention provides an auxiliary element which either, at the beginning of a filling operation, runs in front of the cigarette stream and supports the same or, as the cigarette conveyors come to an end, supports and guides the end of the cigarette stream.











Further details of the invention concern the configuration and actuation of guide and boundary elements. Exemplary embodiments of the apparatus according to the invention are explained in more detail below with reference to the drawings, in which:





FIG. 1

shows a schematic side view of an apparatus for feeding cigarettes to a packaging machine,





FIG. 2

shows, on an enlarged scale, a detail of the apparatus, namely a collecting container, in a vertical section along section plane II—II of

FIG. 1

,





FIG. 3

shows, likewise on an enlarged scale, the detail according to

FIG. 2

in a horizontal section along section plane III—III of

FIG. 1

,





FIG. 4

shows, in a vertical section along section plane IV—IV in

FIG. 1

, a region of a horizontal conveying section which adjoins the collecting container,





FIG. 5

shows, on an enlarged scale, a detail in the region of a cigarette magazine, namely a vertical section along section plane V—V of

FIG. 1

,





FIG. 6

shows, on an enlarged scale, a horizontal section through the top region of the cigarette magazine along the staggered section plane VI—VI of

FIG. 1

,





FIG. 7

shows a further detail in the region of the cigarette magazine, namely a horizontal section along section plane VII—VII of

FIG. 5

,





FIG. 8

shows, on a further enlarged scale, a detail of the cigarette magazine in vertical section along the section plane VIII—VIII of

FIG. 9

,





FIG. 9

shows, on an enlarged scale, a detail from the region of the cigarette magazine, namely a section along section plane IX—IX of

FIG. 5

,





FIG. 10

shows a sub-region of a conveying apparatus for cigarettes in side view and in vertical section,





FIG. 11

shows a cross section of the apparatus according to

FIG. 10

along section plane XI—XI,





FIG. 12

shows a further exemplary embodiment of a cigarette-conveying apparatus in side view and in vertical section,





FIG. 13

shows an illustration similar to

FIG. 12

for a further exemplary embodiment of a cigarette-conveying apparatus.











The drawings deal with the handling of cigarettes in conjunction with a packaging machine (not shown). The cigarettes—coming from a maker or storage—are introduced into a collecting container


10


, and pass from the latter into a horizontal conveying section


11


and, finally, into a cigarette magazine


12


. Cigarette groups are removed, as packaging units, from the latter in a known manner, to be precise by being pushed out by means of pushers


129


(FIG.


5


).




For the introduction of the cigarettes, the collecting container


10


is open on the top side. Side walls


13


,


14


are spaced apart from one another at a distance which is somewhat greater than the length of the cigarettes. Accordingly, the latter are arranged transversely in the collecting container


10


. On the underside, the collecting container


10


is bounded by a belt conveyor


15


, of which the width corresponds approximately to the length of the cigarettes. In the longitudinal direction, the belt conveyor


15


corresponds approximately to the length of the collecting container


10


.




On one narrow side, the collecting container


10


is bounded by an upright transverse wall


16


. On the opposite side, the collecting container


10


is adjoined by the conveying section


11


. The latter is bounded at the bottom by a removal conveyor


17


, a belt. Side walls


18


,


19


, together with the removal conveyor


17


, form an elongate, channel-like conveying region.




In a region remote from the collecting container


10


, the conveying section


11


merges into the cigarette magazine


12


or the conveying section


11


terminates on top side of the cigarette magazine


12


.




The cigarettes can be fed to the apparatus or the collecting container


10


in various ways. In the present case, the cigarettes are fed by way of known transporting containers, that is to say so-called trays


20


. These are containers which are open on a large-surface-area side and on the underside. Transversely arranged cigarettes


21


completely fill the tray


20


. The tray


20


is positioned, by way of an open narrow side


22


, on the collecting container


10


, which is open at the top. In this case, the tray


20


extends over the entire length of the collecting container


10


. The contents, namely the cigarettes


21


, pass into the collecting container


10


under their own weight.




During continuous operation of the packaging machine and of the cigarette feed described here, the entire apparatus is completely filled with cigarettes. Once the installation has been emptied, in particular for a changeover of the cigarette brand, the cigarettes


21


have to be introduced from the tray


20


into the empty collecting container


10


. In order to ensure ordered transfer of the cigarettes


21


to the collecting container


10


, the latter is assigned guide elements for the cigarettes


21


. These are carrying or supporting elements which are moved downwards with the cigarettes


21


in the collecting container


10


until the collecting container


10


has gradually been completely filled. The downward movement is established here such that impairment of the cigarettes


21


or incorrect positioning of the same is avoided.




The guide elements comprise guide plates


23


. In a top, starting position (

FIG. 1

, FIG.


2


), the guide plates


23


are located on the underside of the tray


20


or on the open narrow side


22


of the same. The contents of the tray


20


rest on the guide plates


23


, which extend over the entire length of the collecting container


10


. For introducing the cigarettes


21


into the collecting container


10


, the guide plates


23


are moved downwards at a reasonable speed until they directly reach the bottom boundary of the collecting container


10


, namely until they butt against the belt conveyor


15


. The guide plates


23


are then moved out of the region of the collecting container


10


, to be precise beneath the side wall


14


, which for this purpose terminates at a distance above the plane of the belt conveyor


15


(FIG.


2


).




The guide plates


23


can be moved by a drive arranged outside the collecting container


10


. For this purpose, the side wall


14


has arranged in it upright slits


24


through which correspondingly narrow webs


25


pass. The guide plates


23


are connected to the drive, that is to say to a common transverse carrier


26


, via said webs


25


. Said transverse carrier is provided with a vertical drive. (Two) horizontal guide rods


27


are connected to the transverse carrier


26


. The guide rods


27


are mounted in sleeve-like supporting bearings


28


of a carrying frame, namely of a transversely directed carrying rail


29


. This, in turn, can be moved up and down, the guide plates


23


being carried along in the process. Ends of the carrying rail


29


are connected to a carrying member


30


which has a bore with an internal thread for receiving an upright spindle


31


. The carrying member


30


is connected laterally to a guide member


32


, which can be moved with sliding action on an upright supporting rod


33


. Accordingly, with the aid of the (two) spindles


31


, the guide plates


23


can be moved up and down in the collecting container


10


or outside the same.




For the transverse movement of the guide plates


23


out of the collecting container


10


(at the bottom) and for the reintroduction in the top region of the collecting container


10


, use is made of a horizontal drive. This is constituted by (two) (pressure-medium) cylinders


34


. These are likewise mounted on the carrying rail


29


. Piston rods are connected to the transverse carrier


26


.




The guide element in the collecting container


10


comprises a plurality of, namely four, adjoining guide plates


23


. A further special feature is that these guide plates


23


can be moved past (stationary) fittings within the collecting container


10


. These are distributing elements


35


of droplet design. These cause the cigarettes


21


to be distributed in a favorable manner within the collecting container


10


for the handling and/or transportation of said cigarettes, with the result that the collecting container is always completely full during operation.




The distributing elements


35


are of comb-like design, that is to say they comprise a preferably centrally arranged carrying webs


36


and a plurality of spaced-apart transverse webs


37


. These transverse webs


37


each have the contour of a droplet or the configuration which is necessary for the desired effect (which can be seen in FIG.


1


). In the case of the present exemplary embodiment, three distributing elements


35


are arranged in the collecting container


10


, to be precise three distributing elements of different sizes and heights. The carrying webs


36


are connected to one of the side walls, namely to the side wall


14


of the collecting container


10


.




The subdivision of the guide plates


23


is determined by the arrangement of the distributing elements


35


. For continuous support of the cigarettes


21


over the entire length of the collecting container


10


, the guide plates


23


have to be arranged such that they can be moved past the distributing elements


35


. For this purpose, the regions of the guide plates


23


which are directed towards the distributing elements


35


are of comb-like design, with protrusions


38


and depressions


39


. In this case, the protrusions


38


pass into the gaps formed between the transverse webs


37


, while, conversely, the transverse webs


37


of the distributing elements


35


pass into the depressions


39


when the guide plates


23


designed in this way are moved past the distributing elements


35


.




The transfer of the cigarettes


21


to the conveying section


11


is also configured in a specific manner. The lateral boundaries, namely the side walls


18


and


19


, are expediently designed as a continuation of the side walls


13


,


14


of the collecting container


10


. The bottom boundary or support for the cigarettes


21


forms the removal conveyor


17


, which directly adjoins the belt conveyor


15


of the collecting container


10


.




Opposite the transverse wall


16


, the collecting container


10


is provided with a termination, with the result that the cigarettes


21


can be introduced into the collecting container


10


without the cigarettes (initially) passing into the region of the adjoining conveying section


11


. For this purpose, a transverse wall


40


is arranged opposite the transverse wall


16


. A bottom sub-region of the transverse wall


40


is designed as a moveable adjustment wall


41


and can be displaced in the direction of the conveying section


11


(above the removal conveyor


17


). This produces a lateral opening in the collecting container


10


.




The adjustment wall


41


is connected to an actuating mechanism, namely to a drive belt


42


, on which the adjustment wall


41


is fastened by way of a carrying member


43


. The carrying member


43


is mounted displaceably on a (horizontal) guide rail


44


. The drive belt


42


is driven in one direction or the other via one of the deflecting rollers


45


.




Once the collecting container


10


has been sufficiently filled with cigarettes


21


the adjustment wall


41


is moved out of the closed position (

FIG. 1

) along the conveying section


11


by the drive belt


42


, to be precise in accordance with the feed of cigarettes


21


, this establishing, within the conveying section


11


, a continuous, uninterrupted cigarette stream. In this case, the adjustment wall


41


moves as far as an end position above the cigarette magazine


12


(dashed lines in FIG.


1


). The conveying section


11


has a corresponding cigarette stream over the entire length.




On the top side, the cigarette stream is provided with a deformable covering which can be adapted to the contour of the cigarette stream, namely a roller chain


46


of known design. The latter rests predominantly under its own weight on the top side of the cigarette stream. A sensor


47


monitors the height of the cigarette level.




The roller chain


46


can be moved with the adjustment wall


41


and therefore has one end fastened in the top region of the adjustment wall


41


. The other, free end of the roller chain


46


is moveable and is thus connected to a moveable retaining member


48


. The latter is fastened on the drive belt


42


and is guided on the guide rail


44


. In the starting position according to

FIG. 1

, that is to say with the adjustment wall


41


in the region of the collecting container


10


, the roller chain


46


is drawn predominantly out of the region of the conveying section


11


and extends above the same. When the adjustment wall


41


is extended, the roller chain runs, corresponding to the movement of the adjustment wall


41


, into the conveying section


11


as a top covering of the cigarette stream. Since the roller chain


47


does not run in a tensioned, rectilinear formation, there is provided a compensating mechanism which allows the non-uniform contour of the roller chain


46


. This mechanism is a compensating cylinder


49


. The latter is provided on the retaining member


48


by way of a corresponding mount, that is to say it is moved back and forth with said retaining member. Depending on the desired contour of the roller chain


46


, the compensating cylinder


49


releases additional length of roller chain


46


by virtue of a piston rod being extended.




The cigarette magazine


12


is also designed in a specific manner in order to allow careful, guided filling with cigarettes


21


in accordance with the feed of the same.




The cigarette magazine


12


comprises, in a basically known manner, a (top) storage part


50


and a bottom, shaft part


51


. The cigarette magazine


12


or its storage part


50


adjoins the conveying section


11


, namely in the region of a bottom conveying plane, with the result that the cigarettes


21


are introduced into the storage part


50


from above. The cigarettes


21


pass downwards into the region of the shaft part


51


under their own weight. Said shaft part comprises a plurality of (four) shaft groups


52


and these , in turn, each comprise a plurality of shafts


53


located closely one beside the other. The shafts


53


of a shaft group


52


run in a slightly slanting position (upright) with respect to one another, that is to say they are spaced apart from one another by a distance which decreases in a downward direction (FIG.


9


). Pushed out of the shaft group


52


at the bottom in each case are cigarette groups which correspond to the contents of a cigarette pack. The shafts


53


of a shaft group


52


are separated from one another by shaft walls


54


which have a width which decreases in the downward direction (FIG.


9


).




The storage part


50


on the one hand, and the shaft part


51


, on the other hand, are assigned separate guide elements for the cigarettes. Conveying plates


55


,


56


,


57


are provided for the storage part


50


and, in terms of construction and functioning, are analogous to the guide plates


23


of the collecting container


10


. A plurality of, namely three, such conveying plates


55


,


56


,


57


are arranged one beside the other and form continuous support for the cigarettes


21


. In the region of the storage part


50


, the cigarette magazine


12


is bounded by mutually opposite longitudinal walls


58


,


59


and transverse walls


60


,


61


. The longitudinal walls


58


,


59


are spaced apart from one another by a distance which is adapted to the length of the transversely arranged cigarettes


21


. The storage part


50


has a downwardly widening form, that is to say as the distance between the transverse walls


60


,


61


increases. These walls are angled half way up (FIG.


1


). The longitudinal walls


58


,


59


are adapted to the contour of the storage part


50


.




The conveying plates


55


,


56


,


57


can be moved in the downward direction within the storage part


50


, fed cigarettes


21


being carried along in the process. Provided outside the storage part


50


is a mechanism which is likewise designed analogously to the mechanism for the guide plates


23


. These are each connected to a common crossmember


62


outside the storage part


50


, adjacent to the longitudinal wall


58


. Each conveying plate


55


,


56


,


57


is connected to the common crossmember via one or two narrow webs


63


. The webs


63


, in turn, pass through upright slits


64


in the longitudinal wall


58


. The webs


63


are moved downwards in these slits


64


. The crossmember


62


is connected to a carrying means which can be moved up and down, namely to a crossbar


65


. The latter is mounted at the ends in each case on an upright spindle


67


by way of a carrying member


66


with internal thread. The spindles are rotatable, as a result of which the carrying means, namely the crossbar


65


, is moved upwards and downwards with the elements provided thereon.




The crossmember


62


is mounted on the crossbar


65


in a transversely displaceable manner, to be precise via guide rods


68


which can be displaced in sleeve-like bearing members


69


provided on the crossbar


65


. The transverse movement of the crossmember


62


is brought about by cylinders


70


which are provided on the crossbar


65


and of which the piston rod


71


is connected to the crossmember


62


. For upright guidance, use is made of carrying rods


72


on which the crossbar


65


and/or the carrying member


66


is mounted in a moveable manner by way of a sliding body


73


. The webs


63


are of angled design (FIG.


5


), with the result that, in the bottom position (FIG.


5


), the crossmember


62


is positioned at a distance from the bottom end region of the storage part


50


.




In the configuration of the conveying plates


55


,


56


,


57


, account is taken of the non-uniform cross section of the storage part


50


over the height of the same. The border-side conveying plates


55


,


57


are of comb-like design, with elongate carrying fingers


74


and elongate recesses


75


arranged between the same, on the side directed towards the transverse walls


60


,


61


. Correspondingly, the transverse walls


60


,


61


are of comb-like design in the top and central regions, so in the regions of the smaller transverse dimensions, that is to say they comprise upright, spaced-apart wall webs


76


with wall slits


77


formed between them. In the top, narrower region of the storage part


50


, the conveying plates


55


,


57


pass, by way of the carrying fingers


74


, through the transverse walls


60


,


61


, that is to say through the wall slits


77


, and are located outside the storage part


50


. The conveying plates


55


,


57


are dimensioned and arranged such that, in the bottom, wide region of the storage part


50


, they are located entirely within the same, that is to say within the transverse walls


60


,


61


. Accordingly, in the bottom, wider part, the transverse walls


60


,


61


are continuous, without wall slits


77


(

FIG. 6

, on the right).




A further special feature is achieved by fittings within the storage part


50


. These are droplet-like directing elements


78


for the cigarettes


21


. Said directing elements are positioned at a slant and cause cigarettes


21


to be deflected to the sides, that is to say in the direction of the more widely spaced-apart transverse walls


60


,


61


in the bottom region of the storage part


50


. The directing elements


78


are designed analogously to the distributing elements


35


in the collecting container


10


. Each directing element


78


comprises an essentially upright carrying web


79


which is connected, as an element which projects on one side, to a longitudinal wall


58


. A plurality of transversely directed shaped webs


80


are spaced apart from one another on the carrying web


79


. These shaped webs


80


have the contour of the directing elements


78


(for example corresponding to FIG.


1


). Gaps


81


are formed between the shaped webs


80


, which are arranged in a comb-like manner on both sides of the carrying web


79


.




The conveying plates


55


,


56


,


57


are adapted to the configuration of the directing elements


78


, that is to say they are provided (likewise) with carrying fingers


82


on the sides directed towards said directing elements. These carrying fingers fit into the gaps


81


between the shaped webs


80


, with the result that the conveying plates


55


,


56


,


57


can be moved past the directing elements


78


without disruption during the downward movement. Nevertheless, the cigarettes


21


are supported by the conveying plates


55


,


56


,


57


outside the region of the directing elements


78


over the full length and width of the storage part


50


.




In the bottom region of the storage part, the conveying plates


55


,


56


,


57


are moved out laterally of the storage part and, outside the same, are moved back into the top, starting position. For this purpose, the longitudinal wall


58


terminates at a corresponding distance above the shaft part


51


, while the opposite longitudinal wall


59


also extends continuously in the region of the shaft part


51


.




In the region of the shaft part


51


, the cigarettes


21


are guided and/or supported in a specific manner. Each shaft


53


is assigned a carrying or supporting element which can be moved downwards within the shaft


53


. Said element is constituted by thin carrying bars


83


which can be moved downwards approximately centrally within the shaft


53


, the respectively bottom cigarette


21


resting on the horizontal carrying bar


83


.




The carrying bars


83


pass into the shafts


53


from the outside. An outer wall


84


—beneath the longitudinal wall


58


of the storage part


50


—is provided with upright slits


85


which follow the direction of the shafts


53


and run approximately centrally in relation to each shaft


53


. The slits


85


are slightly wider than the diameter of the carrying bars


83


.




Outside the shaft part


51


, the carrying bars


83


are arranged on a common, transversely directed carrying element, namely on a carrier


86


. The carrying bars


83


are designed and arranged such that they can follow the contours or the progression of the shafts


53


during the downward movement. For this purpose, the carrying bars


83


can be moved transversely, to be precise by transverse displacement in the longitudinal direction of the carrier


86


. The latter is designed as a hollow body. The carrying bars


83


are mounted displaceably within the carrier


86


. The carrying bars


83


pass out of the carrier


86


via a side slit


87


in the same.




For the transverse movement of the carrying bars


83


, the latter are provided on individually moveable carrying elements, namely on a roller mount


88


within the carrier


86


. Each roller mount


88


is mounted within the carrier


86


by way of a plurality of, namely four, running rollers


89


. In this case, the carrier


86


is shaped so as to form a top and bottom running profile


90


. The running rollers


89


of a roller mount


88


can be moved in a form-fitting manner in each case in said running profile. For space reasons, the arrangement is such that the carrying bars


83


, which follow one after the other in the transverse direction, are arranged alternately in the top and bottom running profiles


90


.




The transversely directed compensating movements of the carrying bars


83


are achieved automatically during the movement within the shafts


53


. In this case, the slits


85


act as guides for transmitting the sideways movements to the roller mount


88


.




In a bottom position, at a distance above the bottom ends of the shafts


53


, the carrying bars


83


are drawn out of the shafts


53


(dashed-line position at the bottom of FIG.


5


). For this purpose, the carrier


86


for the carrying bars


83


can be moved transversely, that is to say out of the engagement position of the carrying bars


83


(

FIG. 7

, on the left) into a drawn-back position (

FIG. 7

, on the right). The carrier


86


has its ends provided on a guide


91


which, for its part, is mounted displaceably on stationary carrying arms


92


oriented in the movement direction. Provided on each carrying arm


92


is an actuating cylinder


93


, of which the piston rod


94


is connected to the guide


91


or to a transverse rod


95


, which connects the guides


91


to one another.




Provided with a downward movement of the carrier


86


with the carrying bars


83


are upright spindles


96


on which a spindle nut


97


can be moved. Provided on the latter is a guide member


98


which can be displaced on an upright carrying rod


99


. The latter may be a continuation of the carrying rod


72


. The carrying apparatus for the carrying bars


83


, namely the carrier


86


, is connected to the guide member


98


. Accordingly, the upward or downward movement takes place by virtue of the spindle


96


being rotated.




Transversely directed directing elements, namely oscillating rods


100


of known construction, are arranged in the region of the transition from the storage part


50


to the shaft part


51


of the cigarette magazine


12


.




FIG.


10


and

FIG. 11

show an example for the guided transportation of cigarettes


21


in the region of a horizontal and vertical conveying section.

FIG. 10

hows a side view, in simplified form, of a U-shaped cigarette conveyor


101


. This may be a sub-section of the transporting apparatus of a cigarette-production machine or packaging machine.




The cigarette conveyor


101


comprises a cigarette channel


103


which is bounded laterally by conveying elements or guide elements. In the region of an upright or vertical section of the cigarette channel


103


, the latter is bounded on two opposite sides by endless conveying belts


104


,


105


. The outer conveying belt


104


extends from a bottom horizontal region and progresses in arcuate fashion as far as the top horizontal section. The conveying belt


105


, which is positioned on the inside and opposite the outer conveying belt, is positioned parallel to the conveying belt


104


and likewise runs in arcuate fashion in the top and bottom regions. A cigarette stream


108


comprising transversely directed cigarettes


21


is conveyed within the cigarette channel


103


, between mutually facing conveying strands


106


,


107


. The conveying belts


104


,


105


are belts which are profiled in a specific manner and are guided on a hollow-box-like retaining profile


109


which is shaped correspondingly. The cigarette channel


103


is bounded laterally by channel walls


110


,


111


which are shaped to correspond to the conveying progression. Outside the region of the conveying belts


104


,


105


, that is to say in the top and bottom horizontal regions of the cigarette conveyor


101


, a top wall


112


or


113


, respectively, is provided as a top covering and guide for the cigarette stream


108


.




For the handling of the cigarettes


21


within the cigarette channel


103


, first of all the beginning of the cigarette transportation, that is to say the introduction of the cigarette stream


108


, is critical, specifically when the cigarettes


21


are fed via the top horizontal section of the cigarette channel


103


and thus pass into the vertical section. Likewise critical is the completion of the cigarette transportation, with upwardly directed conveying, specifically when there are no more cigarettes delivered in the bottom horizontal region, that is to say when the installation empties.




The cigarette conveyor


101


is assigned an auxiliary element for ensuring satisfactory cigarette transportation. Said auxiliary element is a conveying or carry-along element which, within the cigarette channel


103


, is moved downwards with the cigarettes


21


, in accordance with the conveying direction of the same, at the front end of the cigarette stream


108


(dashed arrow) or which is moved upwards with a cigarette stream


108


at the end of the latter (solid-line arrow).




The auxiliary element provided is an abutment plate


114


which can be moved within the cigarette channel


103


. Said abutment plate largely fills the cross section of the cigarette channel


103


.




The abutment plate


114


is mounted displaceably outside the cigarette channel


103


, to be precise on a running rail


115


which is formed in a U-shaped manner corresponding to the cigarette channel


103


. A running frame


116


is mounted, by way of roller pairs


117


,


118


, on opposite sides of the running rail


115


. The running rail


115


is profiled (trapezoidal). The rollers of the roller pairs


117


,


118


, are of corresponding design in order to enclose the running rail


115


in a form-fitting manner.




The abutment plate


114


is provided on the running frame


116


via a carrying arm


119


. The abutment plate


114


is seated eccentrically, that is to say by way of a corner-side border, on the carrying arm


119


. A thin-walled web


120


passes, as a connection between the carrying arm


119


and abutment plate


114


, into the cigarette channel


103


via a longitudinally running slit of the latter. The slit is formed laterally alongside the inner conveying belt


105


.




For driving the abutment plate


114


, the running frame


116


is driven, to be precise via a pinion


121


on the running frame


116


. The pinion


121


, which is driven by a motor


112


, meshes with a rack


123


on the running rail


115


.




The abutment plate


114


is moveable, to be precise pivotable about a bearing


124


. In a top and bottom end position, the abutment plate


114


is pivoted out of the region of the cigarette stream


118


, for example into the plane of the top wall


112


,


113


(

FIG. 10

, at the bottom).




As the empty cigarette conveyor


101


is filled with cigarettes


21


, the abutment plate


114


is located in a top position (dashed lines in

FIG. 10

) in the region of the horizontal conveying section. The incoming cigarettes run against the transversely directed abutment plate


114


. The latter is moved downwards with the conveyed cigarette stream


108


into the bottom position, which is shown by solid lines. The cigarette channel


103


is then filled up to this position. The transportation in the horizontal region of the cigarette conveyor


101


continues without support of the abutment plate


114


.




Conversely, when the cigarette feed is established during transportation of the cigarette stream


108


from the bottom horizontal part upwards to the top horizontal section, that is to say the installation is being emptied, the abutment plate


114


runs at the end of the cigarette stream


108


from the bottom position into the top position. In this case, the end of the cigarette stream is supported by the abutment plate


114


.




The cigarette stream


108


is detected in the top horizontal section of the cigarette conveyor


101


, and likewise in the bottom horizontal section, by monitoring elements, to be precise by optoelectronic sensors


102


. These control the movement of the abutment plate


114


.




FIG.


12


and

FIG. 13

show other examples for the handling of cigarettes during introduction into a container. The exemplary embodiment here concerns a cigarette magazine


12


and/or the configuration of the (top) storage part


50


. The cigarettes


21


are fed in the top region of the container or of the cigarette magazine


12


by a horizontal cigarette conveyor


130


. For the guided and regulated filling movement of the cigarettes within the cigarette magazine


12


, in particular during downward movement, there is provided a moveable guide element which is mounted outside the container or cigarette magazine and is in a configuration of a guide wall


125


or


126


. The guide walls


125


,


126


, as described in principle, are of comb-like design and pass through slits in the walls of the container or cigarette magazine


12


by way of webs. The webs, which extend within the container, support and guide the cigarettes during the filling operation.




The guide walls


125


,


126


are positioned in a top, starting position (

FIG. 12

,

FIG. 13

) such that the incoming cigarettes run against the guide walls


125


,


126


. These are then moved corresponding to the feed of cigarettes, in a manner appropriate for this specific purpose, within the container or cigarette magazine


12


along with the cigarettes, to be precise in accordance with the arrows


131


and


132


. Accordingly, in the case of the exemplary embodiment according to

FIG. 12

, the guide wall


125


is first of all moved in the downward direction and, once a bottom, end position has been reached, is moved sideways out of the container or cigarette magazine


12


, with the result that the latter is then completely filled with cigarettes. In the case of the exemplary embodiment according to

FIG. 13

, the guide wall


126


, which is of arcuate configuration in the top region, is moved in the horizontal direction (arrow


132


). The end position of the guide wall


126


is illustrated by dashed lines. In this position, the guide wall


126


forms a side wall of the container or the cigarette magazine. Accordingly in the case of this example, the container is filled with cigarettes first of all in a sub-region in a vertical direction and then in a horizontal direction.




In the case of the exemplary embodiment according to

FIG. 12

, an outer wall


127


of the container or cigarette magazine


12


is provided with upright slits for the through-passage of the comb-like guide wall


125


, as well as a top, horizontal region of a covering. In the case of the exemplary embodiment according to

FIG. 13

, a side wall


128


, which is located opposite the outer wall


127


, is of comb-like design, with the result that a bottom sub-region of the guide wall


126


can pass through slits of the side wall


128


during an initial phase of the filling operation.



Claims
  • 1. Apparatus for transporting cigarettes lying transverse to the direction of transport, the apparatus comprising:an upright container for transporting the cigarettes downward from an upper entry opening of said container to a bottom end thereof; a support element on which the cigarettes lie as they are transported downward in said container; and a mechanism for moving said support element downward with the cigarettes and then upward, wherein said mechanism is adapted to move said support element in a lower end position thereof from within said container to the outside of said container in a horizontal transverse direction, return said support element to an upper initial position thereof by moving said support element outside said container, and move said support element by a reverse transverse motion thereof in the upper initial position back into said container when said container is at least partially empty, wherein: a) said container is subdivided by dividing elements into a plurality of upright, adjacent paths of movement for the cigarettes; b) each path of movement has disposed therein at least one of said support elements for movement of said support element in the associated path of movement to the lower end position in said container; and c) adjacently arranged said support elements are connected to each other outside of said container to form a common unit adapted to be moved up and down and transversely.
  • 2. Apparatus according to claim 1, wherein said dividing elements comprise distributing elements disposed in said container and each said support element includes downwardly displaceable carrier plate elements, said distributing elements and said carrier plate elements having cooperating protrusions and guide fingers, respectively, configured to mesh at mutually facing sides in such a way that protrusions on said carrier plate elements fit within depressions of said distributing elements during the downward displacement of said carrier plate elements.
  • 3. Apparatus according to claim 2, wherein said container includes at least one slanting wall that includes at least a region with upright wall slits and wall webs delimiting said wall slits, and said protrusions on said carrier plate elements extend through said wall slits during at least a portion of the downward displacement of said carrier plate elements.
  • 4. Apparatus according to claim 1, wherein:a) said support element includes a plurality of carrying bars; b) said container comprises a cigarette magazine having a plurality of adjacently arranged shafts for rows of individual cigarettes arranged one above the other, each said shaft being adapted to accept therein one of said carrying bars for downward movement within said shaft along a movement path; c) said carrying bars are connected to each other outside said shafts by a transverse carrier adapted to be moved downward by said mechanism for moving said carrying bars downward together; and d) said carrying bars pass through a plurality of slits in an outer wall of said container with each said slit conforming to the movement path of an associated said shaft; and e) said mechanism is adapted to withdraw said carrying bars from said slots in the horizontal transverse direction and return them to the upper initial position.
  • 5. Apparatus according to claim 4, wherein said slits are obliquely disposed along the movement path and said carrying bars are transversely displaceable such that said carrying bars automatically follow an oblique movement path during downward movement thereof.
  • 6. Apparatus according to claim 5, wherein each said carrying bar is attached to a roller mount with running rollers that are transversely displaceable in an upper and lower running profile of a hollow carrier.
  • 7. Apparatus according to claim 1, wherein:a) said support element comprises a plurality of carrier plates connected by webs to a transverse connecting member disposed outside said container; b) said mechanism includes an actuating cylinder for moving said connecting member in the horizontal transverse direction; and c) during downward movement of said carrier plates said webs extend through slits in a wall of said container.
  • 8. Apparatus for the transaxial transfer of cigarettes from a collecting container along a horizontal conveying section to a top side of a cigarette magazine arranged below said conveying section, the apparatus including a power-driven belt conveyor forming a lower boundary of said conveying section, wherein:a) said collecting container has an opening for accepting an upright adjustable wall for closing said opening when said adjustable wall is proximate to an upright transverse wall facing said conveying section; b) a mechanism moves said adjustable wall along said conveying section, in accordance with the discharge of cigarettes from said collecting container, to an end position offset from said cigarette magazine such that apertures for the cigarettes to enter said cigarette magazine are exposed in accordance with the discharge of cigarettes from said collecting container; and c) said mechanism is adapted to drive said adjustable wall back and forth by a drive belt between an initial position in which said adjustable wall is within said the opening in the transverse wall and an end position comprising the boundary of said conveying section above said cigarette magazine.
  • 9. Apparatus for conveying cigarettes to enable the production of cigarette packs, the apparatus comprising a cigarette magazine configured with an upper storage part for the cigarettes and a lower shaft part having a plurality of upright shafts for ordered downward transport of the cigarettes, and a horizontal cigarette conveyor for introducing the cigarettes laterally into said upper storage part, wherein:a) a supporting guide wall adapted to pass into said upper storage part from outside thereof, said guide wall being mounted for displacement in said upper storage part generally in the direction that the cigarettes are introduced into said upper storage part by said cigarette conveyor; b) said guide wall has protrusions and depressions; and c) said upper storage part includes an outer wall having slits in at least an upper region thereof, said protrusions of said guide wall extending through said slits in said outer wall.
  • 10. Apparatus for conveying cigarettes to enable the production of cigarette packs, the apparatus comprising a cigarette magazine configured with an upper storage part for the cigarettes and a lower shaft part having a plurality of upright shafts for ordered downward transport of the cigarettes, and a horizontal cigarette conveyor for introducing the cigarettes laterally into said upper storage part, wherein:a) said upper storage part includes a guide wall movable generally in the direction that the cigarettes are introduced into said upper storage part by said cigarette conveyor from an initial position proximate to said cigarette conveyor to an end position defining a distal side wall of said upper storage part; b) said guide wall has protrusions and depressions; and c) said upper storage part includes a second side wall proximate to said cigarette conveyor opposite said distal side wall, said second side wall having slits in at least a lower region thereof, said protrusions of said guide wall extending through said slits in said second side wall.
  • 11. Apparatus for transporting a stream of cigarettes transversely arranged along a cigarette conveyor, the cigarette stream being delimited at an end or a beginning of the conveying path by a support element moveable along the conveying section in accordance with the conveying movement of the cigarette stream, wherein:a) conveyor belts provide a cigarette conveyor for conveying the cigarette stream along a cigarette channel; b) when the cigarette stream is in the cigarette channel an abutment plate is moveable into place in said cigarette channel in front of the cigarette stream and is moveable through said cigarette channel as a carrier element at a rear side of the cigarette stream when a cigarette feed is interrupted; c) said abutment plate is connected to a running frame guided on a running rail mounted outside said cigarette conveyor; and e) a carrying arm on said running frame is connected through a slit in said cigarette conveyor to said abutment plate said cigarette channel.
Priority Claims (1)
Number Date Country Kind
199 01 248 Jan 1999 DE
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