The invention relates to the area of primary engineering for electrical switchgear assemblies, especially limiting of fault currents in high, medium or low voltage switchgear assemblies. It is based on a process and a device for current limiting and a switchgear assembly with such a device as claimed in the preamble of the independent claims.
DE 40 12 385 A1 discloses a current-controlled interrupting device with an operating principle which is based on the pinch effect with liquid metal. There is an individual, narrow, liquid metal-filled channel between the two solid metal electrodes. In an overcurrent, as a result of electromagnetic force the liquid conductor is constricted by the pinch effect so that the current itself pinches and separates the liquid conductor. The displaced liquid metal is collected in a storage tank and after the overcurrent event flows back again. Contact separation takes place without an arc. But the device is only suited for relatively small currents, low voltages and slow interruption times, and therefore does not offer a lasting off state.
DE 26 52 506 discloses an electrical high current switch with liquid metal. On the one hand, a liquid metal mixture is used for wetting the solid metal electrodes and for reducing the contact resistance. Here the liquid metal is driven into the contact gap against the force of gravity by mechanical displacement, for example by movable contacts or pneumatically driven plunger pistons. The liquid metal can be additionally stabilized and fixed in the contact gap by the pinch effect according to which a current-carrying conductor undergoes radial striction by the current which is flowing through it. External magnetic fields and magnetic stray fluxes, for example by current feeds, can cause flow instabilities in the liquid metal and are shielded and are optionally allowed during disconnection in order to support extinguishing of the arc in the liquid metal. The disadvantage is that gradual current limitation is not possible and arcs between the solid electrodes cause oxidation in the liquid metal. The design of the high current switch comprises seals for liquid metal, inert gas or a vacuum, and is accordingly complex.
DE 199 03 939 A1 discloses a self-recovering current limiting means with liquid metal. There is a pressure-proof insulating housing between the two solid metal electrodes; in it there is liquid metal in the compressor spaces and in the connecting channels which lie in between and which connect the compressor spaces, so that there is a current path for nominal currents between the solid electrodes. In the connecting channels the current path is narrowed relative to the compressor spaces. The connecting channels are greatly heated during short circuit currents and evolve a gas. Avalanche-like gas bubble formation in the connecting channels vaporizes the liquid metal into the compressor spaces so that a current limiting arc is ignited in the connecting channels from which liquid metal has now been removed. After decay of the overcurrent the liquid metal can condense again and the current path is again ready for operation.
WO 00/77811 discloses a development of the self-recovering current limiting means. The connecting channels are conically widened to the top, so that the fill level of the liquid metal can be varied and the rated current-carrying capacity can be changed over a wide range. Moreover, a meandering current path is formed by an offset arrangement of the connecting channels, so that in overcurrent-induced vaporization of the liquid metal a series of current-limiting arcs is ignited. These pinch effect current limiters require a structure which is very stable with respect to pressure and temperature; this is structurally complex. Major wear within the current limiters occurs due to current limiting by arc and burn-off residues can contaminate the liquid metal. Recondensation of the liquid metal causes a conductive state again immediately after a short circuit so that there is no off state.
GB 1 206 786 discloses a liquid metal-based electrical high current switch. The liquid metal in the first position forms a first current path for the operating current, is routed along a resistance element in current switching, and is moved into a second position in which it is in series with the resistance element and reduces the current to a small fraction. The high current switch is designed for producing high-intensity current pulses in the mega-ampere and submillisecond range for plasma generation.
U.S. Pat. No. 4,599,671 discloses a device for automatic current limitation as claimed in the preamble of the independent claims. A movable electrode is implemented in the form of a carriage which can move on rails and which can be electromagnetically deflected by short circuit currents. In the deflected state the carriage makes contact with a rail area which has a current-limiting electrical resistance for the current path. Instead of movable carriages, a liquid metal column which can be easily moved in a channel can be used as movable electrode. The current limiter does not in turn have an off state, but is located in series to a circuit breaker in order to first limit and then completely interrupt the current.
The object of this invention is to devise a process, a device and an electrical switchgear assembly with such a device for improved and simplified current limiting and current interruption. This object is achieved as claimed in the invention by the features of the independent claims.
In a first aspect, the invention consists in a process for current limiting with a current limiting device which comprises stationary electrodes and at least one movable electrode, in the first operating state between the stationary electrodes an operating current being routed on a first current path through the current limiting device and the first current path being routed at least partially through the movable electrode which is in the first position, in a second operating state at least one movable electrode being moved automatically by an electromagnetic interaction with the overcurrent which is to be limited along one direction of motion into at least one second position, the movable electrode in a transition from the first position to the second position being guided along one resistance element and in at least one second position being in series with the resistance element and thus a current-limiting second current path being formed by the current limiting device which has a definable electrical resistance, furthermore in the third operating state the movable electrode being in series with the insulator and thus an insulating clearance for circuit breaking by the device being formed. As claimed in the invention, therefore an especially simple configuration for an automatic current-limiting switch or current limiter with an integrated switch is given. The overcurrent itself triggers current limitation. The underlying electromagnetic interaction is for example the Lorenz force on a current carrying conductor in a magnetic field, but also a capacitive, inductive, electrostatic or in some other way electromagnetic action of the overcurrent on the movable conductor section or the movable electrode are conceivable. Since the movable electrode makes contact with the electrical resistance, not the insulator, in the current limitation case, an arc is not ignited. Therefore the current limiting process can also be used at very high voltage levels. Moreover hardly any wear by burnoff or by corrosion of the movable electrode occurs. Current limitation takes place reversibly and is therefore maintenance-friendly and economical.
In a first embodiment, the third operating state is triggered by an interruption command by which an external magnetic field is switched over between operation of the device as a current limiter and as a circuit breaker.
In another embodiment, in the third operating state the movable electrode is moved along the opposite direction of motion into at least one third position and in at least one third position is in series with the insulator.
In another embodiment, the movable electrode is automatically guided along the resistance element to an extreme second position by the electromagnetic interaction with the overcurrent which is to be limited, the extreme second position lying in the area in which the resistance element passes into an insulator, so that an insulating clearance or another insulating clearance for current interruption is formed.
In another embodiment, the resistance element for achieving a gentle interruption characteristic with an electrical resistance which rises nonlinearly along the direction of motion of the movable electrode for the second current path is chosen; and/or the resistance element is ohmic and the electrical resistance increases continuously with the second position. In this way a gentle current limitation characteristic for progressive current limitation is implemented.
The embodiment as claimed in claim 6 has the advantage that the magnetic field acts directly on the current-carrying movable electrode and sets it into motion by the Lorenz force. The Lorenz force is proportional to the product of the magnetic field strength and the current. The magnetic field can be produced externally, especially constantly or in a switchable manner, or internally, especially by the current which is to be limited. By balancing the Lorenz force and a suitable resetting force the resulting motion can be adapted to the overcurrent to be limited and to the electrode deflection which is necessary for the required electrical resistance.
Claim 7 specifies dimensioning criteria for optimum design of the dynamics of the current limitation process.
Claims 8 and 9 give advantageous embodiments with a liquid metal and/or a sliding contact-solid state conductor as the movable electrode. In particular, high voltages and high currents can be efficiently and reliably managed by a series connection of liquid metal columns in alternation with a dielectric.
In another aspect the invention relates to a device for current limitation, especially for executing the process, encompassing stationary electrodes and at least one movable electrode, there being a first current path for an operating current through the current limiting device in the first operating state between the stationary electrodes, and the first current path leading at least partially through the movable electrode which is located in the first position, electromagnetic drive means being present for movement of the movable electrode along one direction of motion into at least one second position, which movement is automatic in an overcurrent, electrical resistance means with a definable electrical resistance being present and in the second operating state the movable electrode being at least partially in series with the resistance means and together with them forming a second current path on which the operating current can be limited to the current which is to be limited, in the third operating state the movable electrode being in series with the insulator and thus an insulating clearance for power interruption by the device being present
Other embodiments, advantages and applications of the invention follow from the dependent claims and from the description and figures below.
a,
1
b show a current limiting means which is automatic as claimed in the invention with liquid metal for rated current operation and in the current limitation case;
In the figures the same parts are provided with the same reference numbers.
a,
1
b show one embodiment of the liquid metal current limiter 1. The current limiter 1 comprises solid metal electrodes 2a and 2b and intermediate electrodes 2c for current supply 20 and a tank 4 for the liquid metal 3. The tank 4 has a bottom 6 and a top 6 of insulator material between which there is an electrical resistance means 5 with at least one channel 3a for the liquid metal 3. A protective gas, an insulating liquid (with an alternate volume which is not shown here) or a vacuum can be located over the liquid metal column 3.
As claimed in the invention, the liquid metal 3 or in general a movable electrode 3, 3′ is set into motion by an automatic electromagnetic interaction with the overcurrent I2 which is to be limited. In the case of a liquid metal 3, it remains in the liquid aggregate state and is moved by forced motion selectively between the different positions x1, x12 or x2. The pinch effect is not used here. Very fast current limitation reaction times of down to less than 1 ms can be achieved. Moreover, in addition to the rated current path 30 and the current limitation path 31 there is an insulating clearance 32.
Preferably the second operating state is automatically activated by the overcurrent I2 by the currently-carrying movable electrode 3, 3′ being moved by the electromagnetic force Fmag which is perpendicular to the current 12 through the movable electrode 3, 3′ and perpendicular to the magnetic field Bext, Bint, and which has one force component parallel to the direction of motion x, 1, the magnetic field Bext, Bint being chosen as an external magnetic field Bext and/or as an internal magnetic field Bint which is produced by a current feed 2a, 2b; 20 to the current limiting device 1. Alternatively to the Lorenz force, another automatic electromagnetic interaction with the overcurrent 12 can also be used for current limitation, for example a capacitive, inductive, electrostatic or some other type of interaction. Here automatic means that the motion of the movable electrode is triggered and controlled without active current measurement and without active control engineering.
In the first operating state (
Preferably the resistance means 5 comprises a dielectric matrix 5 which has wall-like segments 5a for dielectric separation of a plurality of channels 3a for the liquid metal 3, the segments 5a having a dielectric material with a resistance Rx which increases in the direction of motion x, preferably nonlinearly. The segments 5a thus represent individual resistances 5a of the resistance element 5 with an electrical resistance Rx which increases along the channel height, preferably nonlinearly. At the height of the first position x, of the liquid metal 3, the segments 5a should have intermediate electrodes 2c for electrically conductive connection of the channels 3a. The channels 3a are preferably located essentially parallel to one another. Thus, the current-limiting second current path 31 is formed by an alternative series connection of channel areas 3a which are filled with liquid metal 3 and the segments 5a which act as individual resistances 5a of the resistance element 5 which are progressive with length, and preferably nonlinearly progressive.
In a transition from the first position x1, 11 to the second position x12, x2, 112, 12, especially to the extreme second position x2, 12, the liquid metal 3 or the solid-state conductor 3′ with a sliding contact 2d is guided along the resistance element 5. To achieve a gentle current limitation or interruption characteristic, the resistance element 5 has an electrical resistance Rx, R1 which rises nonlinearly along the direction of motion x1, 11 of the movable electrode 3, 3′ for the second current path 31. The resistance element 5 should have an ohmic portion and is preferably purely ohmic with an electrical resistance Rx, R1 which rises continuously with the second position x12, x2, 112, 12. For arc-free switching of the current i(t) from the stationary electrodes 2a, 2b, 2c to the resistance element 5, a typical minimum arc ignition voltage of 10 V-20 V which is dependent on the contact material should not be exceeded.
Two current limiters 1 with triggering of electrode motion which is active in phase opposition can be connected in series in order to achieve current limitation and optionally current interruption in each current half wave.
The electrical resistance Rx, R1 as a function Rx(x12), R1(112) of the second position x12, 112 and a path-time characteristic x12(t), 112(t) of the movable electrode 3, 3′ along the direction of motion x, 1 should be chosen such that in every other position x12, x2, 112, 12 of the movable electrode 3, 3′ the product of the electrical resistance Rx, R1 and the current I2 is less than the arc ignition voltage Ub between the movable electrode 3, 3′ and the stationary electrodes 2a, 2b and optionally the intermediate electrodes 2c and/or that sufficient steepness of current limitation for controlling line-induced short circuit currents i(t) is achieved.
In all the aforementioned embodiments the electromagnetic drive means 2a, 2b, 20; 11; Bint, Bext comprise magnetic field means 2a, 2b, 20; 11 for producing the magnetic field Bext, Bint which exerts a Lorenz force Fmag with a force component parallel to the direction of motion x, 1 on the movable electrode 3, 3′ through which the current I1, I2 has flowed, so that the movable electrode 3, 3′ can be moved between the first current path 30 for the operating current I1, the second current path 31 for current limitation, and the insulating clearance 32 for current interruption. The magnetic field means 2a, 2b, 20; 11 can comprise the current supply 2a, 2b; 20 to the current limiting device 1 in order to produce an internal magnetic field Bint which is dependent on the overcurrent I2 which is to be limited. Moreover, the magnetic field means 2a, 2b, 20; 11 can comprise means 11 for producing an external controllable and especially reversible magnetic field Bext.
The dimensioning of the liquid metal current limiter 1 is discussed by way of example in conjunction with
Rx(t)·i(t)<Ub(t) (G1)
Rx(t)·i(t)+L·di/dt(t)=UN(t) (G2)
where t=time variable, L=line inductance in the case of a short circuit, UN=operating or line voltage, d/dt is equal to the first and d2/dt2 is equal to the second time derivative. In equation (G2) it was assumed that the resistance in the line is Rline<<L and the line voltage UN is maintained during a short circuit. Furthermore the equation of motion (G3) applies to the liquid metal 3 with the mass m, the position or deflection x12(t), the coefficient of friction a and the driving force F
m·d2x12/dt2+α·dx12/dt(t)=F−Fr (G3)
Fr=resetting force, especially Fr=Fg+Fcap with Fg=m·g being equal to the force of gravity, where m=mass of the liquid metal 3 and g=acceleration of gravity, and Fcap being equal to the capillary force.
In
F=k·i2(t) (G4)
with k=geometry-dependent proportionality constant. For an external magnetic field B, F=k′·i(t) with k′=other proportionality constant, applies. In detail k and k′ depend on the geometry of the current limiter 1, especially the structure and arrangement of the resistance element 5 and the current paths 30, 31 and the insulating clearance 32, and on the arrangement of the magnetic field means 2a, 2b, 20.
In
The total resistance of the current limiter 1 is determined in the first operating state at a nominal current I1 by the liquid metal distances 3 and can accordingly be fixed at definable values by making available a suitable liquid metal cross section. The maximum resistance Rx(x12) of the current limiter 1 can be dimensioned by the choice of the resistance material 5 and by its geometrical configuration according to the desired voltage level and maximally allowable overcurrent I2.
In particular, a resistance Rx which rises nonlinearly with the path distance x can be implemented by materials with different resistivities. A nonlinearly rising total resistance Rx can also be implemented by suitable geometric routing of the current path in a resistance element with a homogeneous resistivity. Nonlinear graduation of the resistance Rx can also be achieved by a combination of the two measures, specifically by suitable geometric current routing in a resistance element with variable resistivity.
The threshold current Ith, starting from which the current limiting device 1 is activated, arises when the electromagnetic drive force Emag exceeds the resetting force Fr. In the embodiments as shown in
Ith=[(Fg+Fcap)/k]1/2. (G6)
In the simplified case in which the capillary forces Fcap are negligible and the magnetic field is produced by a coil geometry the following applies
Ith=[(A·g·d·p)/(μ·N)]1/2 (G7)
where A=cross sectional area of the liquid metal channels 3a, ρ=mass density of the liquid metal 3, d=length of the magnetic field-generating coil in the current supply 2a, 2b, 20, μ=magnetic permeability in the coil or in the liquid metal and N=number of turns of the coil. The reaction time tu up to complete current limiting, i.e. until reaching the end position as shown in
b shows the position of the liquid metal 3 in the current limitation case. Based on the current limitation which takes effect, the electromagnetic force Fmag on the liquid metal 3 decreases and the liquid metal 3 flows under the action of the force of gravity Fg back again into the initial position between the electrodes 2a, 2b, 2c. The reclosing time td can be estimated to be the following under the assumption that the capillary force Fcap and the electromagnetic force Fmag for a limited current i are negligible
td=[(2·h)/g]1/2, (G8)
in which h=x2−x1=height of the liquid metal channels 3a.
The reclosing time td can be adapted to the requirements of different applications by a suitable design of the current limiter 1. In particular, the quantities which influence the channel height h and the capillary forces Fcap such as the channel cross sectional area A, the channel geometry and the surface composition of the channels, as well as the type of liquid metal 3, must be chosen accordingly.
In the thermal design of the current limiter 1 it must be watched that due to the short reaction times and also reconnection times the resistance element 5 cannot be effectively cooled. The dissipated energy Eloss heats the current limiter 1. The temperature rise ΔT is approximately
ΔT=Eloss/(A·l·ρ′·c′). (G9)
where A=cross sectional area of the liquid metal parts (as before), l=total length of the current limiter 1 or of the resistance element 5, ρ′=average mass density of the current limiter 1 and c′=average thermal capacity of the current limiter 1. The energy loss Eloss in this case of resistive current limitation is much smaller than for current limitation by arc. One important advantage of the distributed or matrix-like resistance element 5 consists also in that the power loss Eloss occurs largely uniformly distributed over the volume of the current limiter 1 and accordingly the entire thermal mass or heat capacity for absorption of the energy loss Eloss can be exhausted.
Advantageously at least the insulating clearance 32 for current interruption is located above the second current path 31 and/or underneath the first current path 30. In this way a compact arrangement of the liquid metal 3 and its drive mechanism 12 relative to the currents which are to be switched, especially to the rated current path 30, the current limiting path 31 and the current interruption path 32, is implemented. The current limiter 1 in
Applications of the device 1 relate among others to use as a current limiter, current-limiting switch and/or circuit breaker 1 in power supply grids, as a self-recovering fuse or as an engine starter. The invention also comprises an electrical switchgear assembly, especially a high or medium voltage switchgear assembly, characterized by the device 1 as described above.
Number | Date | Country | Kind |
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03405519.4 | Jul 2003 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CH04/00417 | 7/1/2004 | WO | 6/21/2006 |