Claims
- 1. A process for drying a material web comprising:
guiding the material web to at least one heated area comprising a jacket surface of a cylinder having a diameter of between about 4-10 meters; setting the material web, having a dry content of between about 45-55%, onto the at least one heated area; maintaining the material web in uninterrupted contact with the at least one heated area at least until the material web achieves a firmness sufficient for detaching the material web from the heated area; and detaching the material web from the at least one heated area with a dry content of between about 55%-65%.
- 2. The process in accordance with claim 1, wherein the material web comprises one of a paper and a cardboard web.
- 3. The process in accordance with claim 1, wherein the material web is positioned directly onto the heated area.
- 4. The process in accordance with claim 3, wherein no intermediate layers of one or more wire belts are located between the material web and the heated area.
- 5. The process in accordance with claim 1, wherein the at least one heated surface comprises a smooth surface.
- 6. The process in accordance with claim 5, wherein the smooth surface comprises a smooth metal surface.
- 7. The process in accordance with claim 1, further comprising guiding the material web from the at least one heated area to at least one multi-cylinder dryer group,
wherein a length of the contact between the material web and the at least one heated area is larger than a circumference of the dryer cylinder which comprise the at least one multi-cylinder dryer group.
- 8. The process in accordance with claim 7, wherein the length of the contact between the material web and the at least one heated area is considerably larger than a circumference of the dryer cylinder which comprise the at least one multi-cylinder dryer group.
- 9. The process in accordance with claim 1, wherein, in an area of the cylinder jacket, the cylinder comprises several layers.
- 10. The process in accordance with claim 1, wherein the cylinder jacket comprises a circulating continuous belt.
- 11. The process in accordance with claim 1, further comprising heating a jacket area of the cylinder from the inside.
- 12. The process in accordance with claim 11, wherein the heating is provided by at least one of from the inside of the cylinder by a hot fluid and from the outside by at least one of inductively and by IR-rays.
- 13. The process in accordance with claim 1, further comprising protecting the material web in contact with the at least one heated area from falling objects.
- 14. The process in accordance with claim 13, wherein the material web is protected from objects falling from a multi-cylinder drying group.
- 15. The process in accordance with claim 13, wherein the material web is protected by a removal device for the material web.
- 16. The process in accordance with claim 15, wherein the removal device includes at least one transfer wire arranged to pick-up the material web from the continuous belt.
- 17. The process in accordance with claim 1, wherein the material web is kept in contact with the at least one heated area by a permeable belt.
- 18. The process in accordance with claim 17, wherein the permeable belt comprises a wire belt.
- 19. The process in accordance with claim 17, wherein the permeable belt is arranged to press against the at least one heated area.
- 20. The process in accordance with claim 1, further comprising adhering the material web to the at least one heated area via a press roll.
- 21. The process in accordance with claim 1, further comprising detaching the material web from the at least one heated area by a suction roll.
- 22. The process in accordance with claim 1, further comprising exposing the material web in contact with the at least one heated area to a hot fluid comprising at least one of hot air and hot steam.
- 23. The process in accordance with claim 1, further comprising detaching the material web from the heated area when a dry content of the material web is at least 1% higher than in the beginning of the heated area.
- 24. The process in accordance with claim 23, wherein the dry content is at least 2%.
- 25. The process in accordance with claim 23, wherein the dry content is at least 4%.
- 26. The process in accordance with claim 1, wherein the heated area is provided at least one of immediately behind a press arrangement, immediately in front of a multi-cylinder drying group of a machine for producing a material web, and immediately in front of another drying unit.
- 27. The process in accordance with claim 26, wherein the another drying unit comprises a drying cylinder.
- 28. An apparatus for drying a material web, comprising:
at least one heated area comprising a jacket surface of a cylinder having a diameter of between about 4-10 meters arranged to receive the material web; the at least one heated area comprising a removal zone arranged for the removal of the material web from the at least one heated area, wherein the at least one heated area has a length sufficient to achieve, from a dry content of the material web between about 45-55% when the web is set on said at least one heated area, a dry content of the material between about 55%-65%, which is a sufficient firmness for removing the material web from the at least one heated zone in the removal zone.
- 29. The apparatus in accordance with claim 28, wherein the material web comprises one of a paper and cardboard web.
- 30. The apparatus in accordance with claim 28, further comprising a wire belt arranged to hold the material web onto a surface of said cylinder.
- 31. The apparatus in accordance with claim 30, further comprising guide rolls arranged to guide the wire belt around said cylinder.
- 32. The apparatus in accordance with claim 30, wherein said cylinder is heatable from at least one of the inside and the outside.
- 33. A dryer section of an apparatus for drying a material web, comprising:
at least one heated area comprising a jacket surface of a cylinder having a diameter of between about 4-10 meters arranged to receive the material web; the at least one heated area comprising a removal zone arranged for the removal of the material web from the at least one heated area, wherein the at least one heated area has a length sufficient to achieve, from a dry content of the material web between about 45-55% when the web is set on said at least one heated area, a dry content of the material web between about 55%-65%, which is a sufficient firmness for removing the material web from the at least one heated zone in the removal zone.
- 34. The apparatus in accordance with claim 33, wherein the material web comprises one of a paper and cardboard web.
Priority Claims (1)
Number |
Date |
Country |
Kind |
199 44 267.3 |
Sep 1999 |
DE |
|
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation of U.S. patent application Ser. No. 09/662,001 filed Sep. 14, 2000, which claims priority under 35 U.S.C. § 119 of German Patent Application No. 199 44 267.3 filed Sep. 15, 1999. Further, the disclosures of the above-noted documents are expressly incorporated by reference herein in their entireties.
Continuations (1)
|
Number |
Date |
Country |
Parent |
09662001 |
Sep 2000 |
US |
Child |
10259402 |
Sep 2002 |
US |