Process and device for obtaining a compressed product by low temperature separation of air

Abstract
The process and device are used to obtain a compressed product by low temperature separation of air in a rectification system which has a pressure column and a low pressure column. A first flow of compressed and purified feedstock air is cooled in a main heat exchanger system and is fed into the pressure column. At least one fraction from the pressure column is expanded and fed into the low pressure column. An oxygen-rich fraction from the low pressure column is liquid-pressurized and delivered to a mixing column. A heat exchange medium is fed into the lower area of the mixing column and is brought into countercurrent contact with the oxygen-rich fraction. A gaseous top product is removed from the upper area of the mixing column. A product fraction is removed from the rectification system, liquid-pressurized, vaporized in indirect heat exchange with the gaseous top product of the mixing column and is withdrawn as the compressed product. Indirect heat exchange is carried out for vaporization of the liquid-pressurized product fraction in the main heat exchanger system.
Description




The invention relates to a process for obtaining a compressed product by low temperature separation of air in a rectification system which has a pressure column (high pressure column) and a low pressure column, this process comprising the following steps:




a. a first flow of compressed and purified feedstock air is cooled in a main heat exchanger system and is fed into the pressure column,




b. at least one fraction from the pressure column is expanded and fed into the low pressure column,




c. an oxygen-rich fraction from the low pressure column is liquid-pressurized and delivered to the mixing column,




d. a heat exchange medium is fed into the lower area of the mixing column and is brought into countercurrent contact with the oxygen-rich fraction,




e. a gaseous top product is removed from the upper area of the mixing column and




f. a product fraction is removed from the rectification system, liquid-pressurized, vaporized in indirect heat exchange with the gaseous top product of the mixing column and is withdrawn as the compressed product, characterized in that




g. indirect heat exchange is carried out for vaporization of the liquid-pressurized product fraction in the main heat exchanger system.




The rectification system of the invention can be made as a classical double column system, but also as a three-column or multicolumn system. In addition to the columns for nitrogen-oxygen separation, it can have additional devices for obtaining other air components, especially rare gases. In addition to the rectification system, in the process a mixing column is used in which an oxygen-rich fraction is vaporized from rectification in direct heat exchange with a heat exchange medium. The top gas of the mixing column is used for indirect vaporization of a liquid-pressurized product fraction (so-called internal compression).




The oxygen-rich fraction which is used as the feedstock for the mixing column has an oxygen concentration which is higher than that of air and is for example 70 to 99.5% by mole, preferably 90 to 98% by mole. A mixing column is defined as a countercurrent contact column in which a more easily volatile gaseous fraction is sent opposite a more poorly volatile liquid.




The process of the invention is suitable for obtaining gaseous compressed oxygen and/or gaseous compressed nitrogen, especially for producing gaseous impure oxygen under pressure. Here impure oxygen is defined as a mixture with an oxygen content of 99.5% by mole or less, especially from 70 to 99.5% by mole. The product pressures are for example 3 to 25 bar, preferably 4 to 16 bar. Of course the compressed product if necessary can be further compressed in the gaseous state.




A process of the initially mentioned type is known from DE 19803437 A1. Here liquid oxygen is pumped and vaporized in the top condenser of the mixing column.




The object of the invention is to make the initially mentioned process economically more favorable, especially by hardware simplification and/or energy saving.




This object is achieved in that indirect heat exchange for vaporization of the liquid-pressurized product fraction is no longer done in a separate condenser-evaporator, but in the main heat exchanger system in which the pressure column air is also cooled. Preferably the product fraction is introduced immediately after pressurization rise (for example, in a pump) into the cold end of the main heat exchanger system, there first heated to the boiling point and then vaporized, both against the condensing or condensed top fraction of the mixing column.




In this way a separate condenser-evaporator which is necessary in the process from DE 19803437 A1 can be eliminated, as can a separate heat exchanger for removing the supercooling from the liquid-pressurized product fraction. By integrating the vaporization of the liquid product fraction and the cooling of air moreover the heat exchange process (Q-T diagram) can be improved so that especially small exchange losses are achieved and thus relatively low energy consumption is achieved.




The main heat exchanger system in the sense of this invention can, but need not, be implemented by a single heat exchanger block. It can also consist of several blocks connected in parallel or series. With parallel connection the blocks have the same inlet and outlet temperatures. Generally vaporization and at least part of the heating of the liquid-pressurized product flow take place in the same heat exchanger block.




The mixing column is operated under a pressure which is enough to vaporize the product fraction below the desired pressure against the condensing top gas of the mixing column, for example below 5 to 17 bar, preferably below 5 to 13 bar. The pressure of the high pressure column in the invention is in the range of for example 5 to 15 bar, preferably 5 to 12 bar, that of the low pressure column for example 1.3 to 6 bar, preferably 1.3 to 4 bar.




Preferably the top product of the mixing column downstream of the condensation which takes place in the condenser-evaporator is expanded and recycled into the low pressure column. The top product is introduced therein at a feedpoint, above by at least one theoretical plate (for example, one to ten theoretical plates) the removal point of the oxygen-rich fraction. Between the condenser-evaporator and expansion, the fluid is optionally cooled, for example by indirect heat exchange with the product fraction and/or the oxygen-rich fraction.




Preferably a second flow of purified feedstock air is compressed to a pressure which is clearly higher than the operating pressure of the pressure column, is cooled in the main heat exchanger system, and then fed into the mixing column as a heat exchange medium. This second air flow at the same time delivers at least some of the heat for heating the liquid-pressurized product fraction downstream of its vaporization. “Clearly higher” is defined here as a pressure difference which is higher than the line losses, especially higher than 1 bar. This pressure difference can be achieved for example by all the air being compressed essentially to the pressure column pressure and then its being branched into two air flows, the second flow being further compressed, for example by a motor-driven compressor. Alternatively, the two air flows can be compressed separately from the atmospheric pressure to the pressures required at the time. The pressure to which the second air flow is compressed is generally 1.1 to 2.0 times the pressure of the liquid product fraction during its vaporization.




It is furthermore favorable when the second flow after its cooling in the main heat exchanger system and before it is fed into the mixing column is further cooled in indirect heat exchange with the liquid-pressurized oxygen-rich fraction. Thus the two feedstock fractions of the mixing column are brought to the temperature which is optimum for their feed.




For optimization of the Q-T diagram of the main heat exchanger system it is advantageous if the second flow at a first intermediate point below a first intermediate temperature is removed from the main heat exchanger system, the first intermediate temperature being clearly higher than its dew point. The gaseous top product of the mixing column is introduced into the main heat exchanger system at the first intermediate point at which the second flow is removed from the main heat exchanger system. In this way the same passage in the main heat exchanger system can be used both for cooling of the second air flow and also for condensation of the top product of the mixing column.




If the compressed product is oxygen, the product fraction is removed from the low pressure column. The product fraction and the oxygen-rich fraction for the mixing column can then be jointly withdrawn from the low pressure column and/or jointly liquid-pressurized; in hardware terms this is especially simple. Alternatively, the product fraction and the oxygen-rich fraction can be removed at different points of the low pressure column. The oxygen-rich fraction is preferably withdrawn at least one theoretical or practical plate above the removal point of the product fraction from the low pressure column.




Alternatively or in addition to the compressed oxygen, nitrogen can be obtained as the compressed product. The (additional) product fraction is then removed from the pressure column, if necessary for example liquefied in the top condenser of the pressure column, liquid-pressurized separately from the oxygen-rich fraction and vaporized and heated in the main heat exchanger system.




In the lower area a liquid fraction, for example the bottom liquid, is removed from the mixing column, expanded and delivered to the pressure column or to the low pressure column. In the case of feed into the low pressure column, the feed point is preferably above the removal of the oxygen-rich fraction and the return feed of the top fraction from the mixing column, preferably one to twenty theoretical plates above the introduction of the return feed of the top fraction to the mixing column. Before expansion, the liquid fraction from the mixing column is optionally cooled, for example by indirect heat exchange with the product fraction and/or the oxygen-rich fraction.




The invention relates moreover to a device for obtaining a compressed product by low-temperature separation of air system which has a pressure column (


3


) and a low pressure column (


4


)




a. with a first feedstock air line for feeding compressed and purified feedstock air via the main heat exchanger system into the pressure column,




b. with a liquid transfer line for feed of a fraction from the pressure column into the low pressure column, the liquid transfer line having an expansion means,




c. with a means for increasing the pressure of the oxygen-rich fraction from the low pressure column with an outlet which is flow-connected to the mixing column,




d. with a supply line for feeding the heat exchange medium into the lower area of the mixing column,




e. with a top product line for removing the gaseous top product from the upper area of the mixing column,




f. with means for increasing the pressure of a liquid product fraction from the rectification system with an outlet which is flow-connected to the product evaporator which is also connected to the head product line and to the compressed product line




wherein




g. the product evaporator is formed by the main heat exchanger system.




The invention and further details of the invention are explained below using the embodiments shown schematically in the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a first embodiment of the invention with the main heat exchanger system in the form of a single block,





FIG. 1A

shows a version of

FIG. 1

in which the main heat exchanger system is formed by two parallel blocks,





FIG. 2

shows another version of

FIG. 1

, in which only one pump is needed,





FIG. 3

shows a fourth embodiment in which in addition to oxygen also nitrogen is internally compressed,





FIG. 4

shows a process which combines aspects of

FIGS. 2 and 3

,





FIGS. 5

to


8


show other embodiments which are especially suited for obtaining argon, and





FIG. 9

shows the Q-T diagram for the embodiment of FIG.


2


.











For process steps or hardware which agree or correspond to one another in all drawings the same reference numbers or numbers which agree in the last two digits are used.




Compressed and purified air


1


is branched in the process shown in

FIG. 1

upstream of a main heat exchanger


2


into three component flows


50


,


60


,


70


. The air pressure at this point corresponds to the operating pressure of the pressure column


4


plus line losses.




The first air flow


50


is cooled in the main heat exchanger


2


against back flows to roughly the dew point temperature and via a line


51


fed into the lower area of a pressure column


3


without pressure-changing measures.




Raw oxygen


5


from the bottom of the pressure column


3


is, optionally after supercooling in the supercooling countercurrent heat exchanger


6


—throttled (


7


) into the low pressure column


4


. Top nitrogen


8


of the pressure column


3


is routed via the line


9


into a main condenser


10


and liquefied there against vaporizing bottom liquid of the low pressure column


4


. The condensate


11


is delivered at least in part via the line


12


as reflux to the pressure column


3


. Another part can be obtained as liquid nitrogen product


13


.




Part


35


of the top nitrogen


8


of the pressure column


3


is routed directly to the main heat exchanger


2


and recovered as gaseous compressed nitrogen product


36


.




From an intermediate point of the pressure column


3


nitrogen-rich liquid


14


is removed, supercooled in the supercooling countercurrent heat exchanger


6


and delivered via a butterfly valve


15


of the low pressure column


4


at the top as reflux.




At the top of the low pressure column


4


a nitrogen-rich residual gas


16


is withdrawn and heated to roughly ambient temperature in the heat exchangers


6


and


2


. The hot residual gas


17


can be used for example as regeneration gas in a cleaning device which is not shown for the feedstock air


1


.




In the bottom of the low pressure column


4


impure oxygen with an oxygen content of 95% by mole is produced. At least part


19


of the bottom liquid


18


of the low pressure column


4


forms the product fraction in the sense of the invention. It is brought by a pump


20


to roughly the product pressure of for example 7.4 bar and routed via a line


21


to the cold end of the main heat exchanger


2


. There, in succession, it is heated to the boiling point, vaporized and heated to roughly ambient temperature in succession. Finally, the product fraction at


22


is withdrawn as gaseous pressurized product below the product pressure of 7.4 bar. Another part


23


of the bottom liquid


18


of the low pressure column


4


can be obtained as liquid oxygen product.




Some (for example three theoretical) plates above the bottom of the low pressure column an oxygen-rich fraction


24


with an oxygen content of for example 88% by mole is removed liquid, pressurized in a pump


25


and after heating in


65


delivered via line


26


to the top of a mixing column


27


. The operating pressure of the mixing column is for example 9.6 bar at the bottom. The gaseous top product


28


of the mixing column


27


has an oxygen content of 83% by mole and is fed into the cold part of the main heat exchanger


2


. There it delivers heat for vaporization of the product flow


21


and for its heating to the boiling point. In indirect heat exchange in the main heat exchanger


2


the top product of the mixing column is condensed and supercooled. The liquid flows via the line


29


and the butterfly valve


30


back into the low pressure column


4


. The feed point is roughly three theoretical plates above the point at which the oxygen-rich fraction


24


is removed.




The heat exchange medium for the mixing column


27


is formed by the second component flow


60


of feedstock air. It is brought to roughly above the mixing column pressure in a recompressor


61


(in the example driven by means of external energy) with subsequent aftercooling


62


and is routed via the line


63


to the hot end of the main heat exchanger


2


. The second component flow of air is removed again from the main heat exchanger


2


at an intermediate temperature above the cold end. After further cooling in


65


it is introduced into the bottom area of the mixing column as the heat exchange medium


66


. Both the bottom fraction


31


/


32


as well as the intermediate fraction


33


/


34


of the mixing column


27


are supercooled in


65


and then throttled into the low pressure column


4


at the points corresponding to their respective composition.




The same passages are used to cool the second component air flow


63


and to condense and cool the top fraction


28


in the main heat exchanger. The cold and the hot sections of these passages are separated from one another by impermeable horizontal walls (in the drawings symbolized by a single horizontal line


67


). These walls (so-called sidebars) are located at the point of the intermediate temperature at which the top fraction


28


and the second air part


64


are supplied to or taken from the main heat exchanger.




To equalize the insulation and exchange losses and optionally to produce liquid products (for example, via a line


13


and/or a line


23


) cold is produced by work-performing expansion of one or more process flows. In the embodiment of

FIG. 1

for this purpose a third part


70


/


73


of the feedstock air at an intermediate temperature is routed out (


74


) of the main heat exchanger


2


and expanded in a turbine


75


to 1.4 bar, performing work. To increase the cold output or to reduce the amount of turbine air the air


70


from the work-performing expansion can be recompressed (


71


) to a pressure of for example 8 bar. The recompressor


71


in the example is driven by the mechanical energy produced in the turbine


75


, preferably by direct mechanical coupling of the turbine


75


and the recompressor


71


. The compression heat is removed by indirect heat exchange with a coolant in the aftercooler


72


. The air


76


,


77


which has been expanded to perform work is fed directly into the low pressure column


4


.




In

FIG. 1

the main heat exchanger system in the sense of the invention is formed by a single block


2


which was called the main heat exchanger above. In contrast, in the process which is shown in

FIG. 1A

, the main heat exchanger system is formed by two separate blocks


102


,


102




b.


In


102




a,


the main heat exchanger in the narrower sense, the gaseous product flows


35


,


16


are heated against the first and third air flow


50


,


73


. In the oxygen heat exchanger


102




b


solely the liquid product flow is heated and vaporized, in countercurrent to the top fraction


28


of the mixing column


27


and to the second air flow


63


.




The procedure from

FIG. 1A

is more favorable in terms of hardware because only the oxygen heat exchanger


102




b


need be designed for the high pressure of the second component flow


63


of air. This approach-is recommended for smaller plants. Complete integration of the two heat exchange processes as shown in

FIG. 1

is more favorable in terms of energy and is thus more advantageous for larger plants.




The process from

FIG. 2

differs from the process shown in

FIG. 1

by saving one pump (


25


in FIG.


1


). This is done by withdrawing (


218


,


218




a


) the product fraction


21


and the oxygen-rich fraction


224


/


226


jointly from the bottom of the low pressure column


4


and pressurizing them in a pump


220


. The high pressure liquid


218




b


is then divided into a product flow


21


and feedstock liquid


224


for the mixing column


27


. (The apparatus which are shown in the drawings as individual pumps are generally made as a pair of pumps for redundancy purposes).





FIG. 3

likewise agrees for the most part with FIG.


1


. In this process, however, the gaseous compressed nitrogen product


336


is obtained at a higher pressure which is clearly above the operating pressure of the pressure column


3


. The line


335


is connected to the outlet and not the inlet (see


35


in

FIG. 1

) of the main condenser


10


. The liquid nitrogen


335


is brought to the required product pressure (for example, 6 to 25 bar) in another pump


337


and heated and vaporized in the main heat exchanger


2


. To do this of course the other flows must be adapted accordingly, especially the amount of high pressure air


63


compared to

FIG. 1

must be increased. Thus, with the process as claimed in the invention nitrogen can be produced under high pressure more economically without an additional gas compressor.




Compressed nitrogen production


335


,


337


as shown in

FIG. 3

is combined in

FIG. 4

with the joint compression


218




a,




220


of the oxygen-rich fraction and product fraction. In one version of the process from

FIG. 4

the internal nitrogen compression


335


/


337


is carried out without internal oxygen compression, i.e. the pump


220


is used only to deliver liquid to the top of the mixing column and not to produce a gaseous oxygen product.




The process of the invention is suited not only for obtaining impure oxygen, but also allows product purities of 98% by mole or more (for example 98 to 99.9%, preferably 98 to 99.5%) in the oxygen product


22


. In this-case argon production can be connected, as shown in FIG.


5


. Here a conventional raw argon column


538


is connected to an intermediate point of the low pressure column (


539


,


540


). The argon transition


539


/


540


is between the feed points of the two liquids


30


,


34


from the mixing column


27


. The top condenser


541


of the raw argon column can be operated, as usual, with raw oxygen


5


downstream of the supercooling


6


(not shown). The raw argon product


542


is preferably further purified, for example in a pure argon column which is likewise not shown.




To increase the argon yield, it is possible to eliminate direct introduction of air into the low pressure column


4


(


77


in

FIG. 5

) by expanding the third component flow


73


of the feedstock air in the turbine


75


to roughly the operating pressure of the pressure column


3


, as shown in FIG.


6


. The turbine exhaust gas


676


is then supplied (


677


) to the pressure column


3


, in the example jointly with the direct air (first component flow


51


of air).




If the cold output achieved in

FIG. 6

is not enough, the pressure ratio on the turbine


75


must be increased. As shown in

FIG. 7

, this can be done without using an additional machine by using the externally driven recompressor for the mixing column air


763


in addition for increasing the pressure in the turbine air


770


. The turbine


75


expands in the example to the low pressure column pressure, thus especially high liquid production is possible.




In

FIG. 8

pure nitrogen


843


-


844


-


845


is also obtained in the low pressure column


4


. To do this, part


814


of the liquid nitrogen


11


from the main condenser


10


is supercooled in


6


and delivered via a butterfly valve


815


as reflux to the low pressure column


4


. (The intermediate discharge point


14


shown in the other embodiments on the pressure column can be omitted here). Impure nitrogen (nitrogen-rich residual gas)


816


is removed from the intermediate point of the low pressure column underneath the pure nitrogen section


846


.




The liquid nitrogen product


813


is withdrawn from the low pressure column


4


in FIG.


8


. Moreover, the methods for obtaining compressed nitrogen of

FIG. 1

(


35


-


36


) and

FIG. 3

(


335


-


337


-


338


-


336


) are implemented at the same time. Thus gaseous nitrogen (


845


,


36


,


336


) can be made available under a total of three different pressures without an additional gas compressor having to be used.




The special measures of

FIGS. 6

to


8


can also be used fundamentally without argon recovery (raw argon column


538


).




The following numerical examples in Tables 1 and 2 relate to the embodiment from FIG.


2


. They relate to two design cases with different purity of the oxygen product.














TABLE 1













O


2


content


















Amount




Pressure




Temperature




in %







No.




in Nm


3


/h




in bar




in K




by mole









total air




 1




183117




 5.40




290.0




20.95%






1. 1st component




 51




113445




 5.32




101.9




20.95%






flow before feed






into the pressure






column






2. 2nd component




 63




 53540




 9.60




290.0




20.95%






flow upstream






of the main heat






exchanger system






2. component




 66




 53540




 9.52




107.6




20.95%






flow upstream of






mixing column






3. 3rd component




 74




 15971




 7.68




142.8




20.95%






flow upstream






of turbine






3. 3rd component




 76




 15971




 1.40




 92.8




20.95%






flow downstream






of turbine






bottom liquid




 31




 32774




 9.51




107.4




37.79%






of mixing column






intermediate




 33




 53304




 9.51




111.0




61.84%






liquid of mixing






column






oxygen upstream




218a




 77569




 1.40




 92.6




95.00%






of the pump






oxygen down-




218b




 77569




11.00




 93.3




95.00%






stream of the






pump






oxygen-rich




226




 77569




10.89




116.9




95.00%






fraction upstream






of the mixing






column






oxygen product




 22




 38000




 7.38




287.3




95.00%






compressed nitro-




 36




   1




 5.16




287.3




 0.95%






gen product






residual gas




 17




 22001




 1.24




287.3




 1.54%






liquid nitro-




 13




   1




 1.39




 80.3




 2.28%






gen product






liquid nitro-




 23




   1




 1.35




 91.0




95.00%






gen product
























TABLE 2













O


2


content


















Amount




Pressure




Temperature




in %







No.




in Nm


3


/h




in bar




in K




by mole









total air




 1




202839




 5.40




290.0




20.95%






1. 1st component




 51




128022




 5.32




108.8




20.95%






flow before feed






into the pressure






column






2. 2nd component




 63




 58713




18.30




290.0




20.95%






flow upstream






of the main heat






exchanger system






2. component




 66




 58713




18.22




118.2




20.95%






flow upstream of






mixing column






3. 3rd component




 74




 15943




 8.80




179.8




20.95%






flow upstream






of turbine






3. 3rd component




 76




 15943




 1.39




113.7




20.95%






flow downstream






of turbine






bottom liquid




 31




 39656




18.01




118.0




33.00%






of mixing column






intermediate




 33




 57370




18.01




123.0




61.09%






liquid of mixing






column






oxygen upstream




218a




 84828




 1.40




 92.8




90.50%






of the pump






oxygen down-




218b




 84828




19.00




 94.2




90.50%






stream of the






pump






oxygen-rich




226




 84828




18.89




130.0




90.50%






fraction upstream






of the mixing






column






oxygen product




 22




 38000




14.88




287.0




99.35%






compressed nitro-




 36




   1




 5.16




287.0




 2.40%






gen product






residual gas




 17




 22001




 1.24




287.0




 2.86%






liquid nitro-




 13




   1




 1.39




 80.5




 5.71%






gen product






liquid nitro-




 23




   1




 1.35




 91.0




90.50%






gen product















FIG. 9

shows the heat exchange diagram (Q-T diagram) for the main heat exchanger system


2


of the process as shown in

FIG. 2

(Table 1).




The preceding examples can be repeated with similar success by substituting the generically or specifically described reactants and/or operating conditions of this invention for those used in the preceding examples.




The entire disclosure of all applications, patents and publications, cited above and below, and of corresponding German Application No. 101 39 727.5, filed Aug. 13, 2001 is hereby incorporated by reference.




From the foregoing description, one skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions.



Claims
  • 1. A process for obtaining a compressed product (22; 336) by low temperature separation of air in a rectification system which has a pressure column (3) and a low pressure column (4), wherein:a. a first flow (50) of compressed and purified feedstock air (1) is cooled in a main heat exchanger system (2; 102a, 102b) and is fed (51, 677) into the pressure column (3), b. at least one fraction (5) from the pressure column (3) is expanded (7) and fed into the low pressure column (4), c. an oxygen-rich fraction (24; 218a) from the low pressure column (4) is liquid-pressurized (25; 220) and delivered (28; 224, 226) to a the mixing column (27), d. a heat exchange medium (66) is fed into the lower area of the mixing column (27) and is brought into countercurrent contact with the oxygen-rich fraction (26; 226), e. a gaseous top product (28) is removed from the upper area of the mixing column (27) and f. a product fraction (19; 218a; 335) is removed from the rectification system, liquid-pressurized (20; 220; 337), vaporized in indirect heat exchange (2, 102b) with the gaseous top product (28) of the mixing column (27) and is withdrawn as the compressed product (22; 336), and g. indirect heat exchange is carried out for vaporization of the liquid-pressurized product fraction (21) in the main heat exchanger system (2; 102a, 102b).
  • 2. A process as claimed in claim 1, wherein a second flow (60, 760) of purified feedstock air (1) is compressed (61, 761) to a pressure which is clearly higher than the operating pressure of the pressure column (3), cooled in the main heat exchanger system (2, 102a, 102b) and then fed as said heat exchange medium (64, 66) into the mixing column (27).
  • 3. A process as claimed in claim 2, wherein the second flow (64), after its cooling in the main heat exchanger system (2; 102a, 102b) and prior to its feed into the mixing column (27), is further cooled by in indirect heat exchange (65) with the liquid-pressurized, oxygen-rich fraction (24; 224) is further cooled.
  • 4. A process as claimed in claim 2, wherein the second flow (64) is removed from the main heat exchanger system (2, 102a, 102b) at a first intermediate point (67) below a first intermediate temperature, the first intermediate temperature being higher than the dew point of the second flow.
  • 5. A process as claimed in claim 4, wherein the gaseous top product (28) of the mixing column (27) is introduced into the main heat exchanger system (2; 102, 102b) at the first intermediate point (67) at which the second flow (64) is removed from the main heat exchanger system.
  • 6. A process as claimed in claim 1, wherein the product fraction (19, 21) is removed (18; 218) from the low pressure column (4).
  • 7. A process as claimed in claim 6, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 8. A process as claimed in claim 6, wherein the oxygen-rich fraction (24) is withdrawn at least one theoretical or practical plate above the removal point of the product fraction (18, 19) from the low pressure column (4).
  • 9. A process as claimed in claim 1, wherein the product fraction or another product fraction (335; 35) is removed from the pressure column (4).
  • 10. An apparatus for obtaining a compressed product (22; 336) by low temperature separation of air, comprising:a. a rectification system which has a pressure column (3) and a low pressure column (4) b. a first feedstock air line (1, 50, 51, 677) for feeding compressed and purified feedstock air via a main heat exchanger system (2; 102a, 102b) into the pressure column (3), c. a liquid transfer line (5) for feeding a fraction from the pressure column (3) into the low pressure column (4), the liquid transfer line having an expansion means (7), d. means (25; 220) for increasing the pressure of an oxygen-rich fraction (24; 218a) removed from the low pressure column (4) with an outlet which is flow-connected (26; 218b, 224, 226) to the mixing column (27), e. a supply line (66) for feeding the heat exchange medium into the lower area of a the mixing column (27), f. a top product line (28) for removing the gaseous top product from the upper area of the mixing column (27), and g. means (20; 220; 337) for increasing the pressure of a liquid product fraction (19; 218a; 335) removed from the rectification system with an outlet which is flow-connected to the product evaporator (2, 102b), which is also connected to the top product line (28) and to a compressed product line (22; 336) wherein the product evaporator is formed by the main heat exchanger system (2; 102a, 102b) which provides indirect heat exchange between the liquid fraction (19) and the gaseous top product to vaporize the liquid product fraction (19).
  • 11. A process as claimed in claim 3, wherein the second flow (64) is removed from the main heat exchanger system (2, 102a, 102b) at a first intermediate point (67) below a first intermediate temperature, the first intermediate temperature being higher than the dew point of the second flow.
  • 12. A process as claimed in claim 11, wherein the gaseous top product (28) of the mixing column (27) is introduced into the main heat exchanger system (2; 102, 102b) at the first intermediate point (67) at which the second flow (64) is removed from the main heat exchanger system.
  • 13. A process as claimed in claim 2, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 14. A process as claimed in claim 3, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 15. A process as claimed in claim 4, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 16. A process as claimed in claim 5, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 17. A process as claimed in claim 11, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 18. A process as claimed in claim 12, wherein the product fraction (21) and the oxygen-rich fraction (224) are withdrawn jointly from the low pressure column (4) and are jointly liquid-pressurized (220).
  • 19. A process according to claim 1, wherein the gaseous top product (28) of the mixing column (27) is cooled in the main heat exchanger system (2; 102, 102b) and then introduced into the low pressure column (4).
  • 20. A process according to claim 1, wherein a gaseous nitrogen fraction (8) is removed from the top of the pressure column 3 and introduced into a main condenser 10 and liquefied there against vaporizing bottom liquid of the low pressure column (4), at least part of the resultant condensate (11) is introduced as reflux into the pressure column 3, and, optionally, another part of the resultant condensate (11) is obtained as liquid nitrogen product (13).
  • 21. A process according to claim 1, wherein a gaseous nitrogen fraction (8) is removed from the top of the pressure column 3 and introduced into a main condenser 10 and liquefied there against vaporizing bottom liquid of the low pressure column (4), and at least part of the resultant condensate (11) is pressurized and heated and vaporized in the main heat exchanger (2).
  • 22. A process according to claim 7, wherein a gaseous nitrogen fraction (8) is removed from the top of the pressure column 3 and introduced into a main condenser 10 and liquefied there against vaporizing bottom liquid of the low pressure column (4), at least part of the resultant condensate (11) is introduced as reflux into the pressure column 3, and, optionally, another part of the resultant condensate (11) is obtained as liquid nitrogen product (13).
  • 23. A process according to claim 7, wherein a gaseous nitrogen fraction (8) is removed from the top of the pressure column 3 and introduced into a main condenser 10 and liquefied there against vaporizing bottom liquid of the low pressure column (4), and at least part of the resultant condensate (11) is pressurized and heated and vaporized in the main heat exchanger (2).
  • 24. A process according to claim 1, wherein a bottom fraction (31/32) and an intermediate fraction (33/34) are removed from the mixing column (27), cooled by heat exchange (65) with the liquid-pressurized oxygen-rich fraction (24; 218a) from the low pressure column (4), throttled, and introduced into the low pressure column (4).
  • 25. A process according to claim 24, wherein a raw argon column (538) is connected to an intermediate point of the low pressure column (539, 540) the feed points of the bottom fraction (31/32) and an intermediate fraction (33/34) from the mixing column (27) into the low pressure column (4).
  • 26. A process according to claim 1, wherein said main heat exchange system (102a, 102b) comprises a first heat exchange block (102a) and a second heat exchange block, separate from said first heat exchange block (102b), wherein in said first heat exchange block (102a) a gaseous nitrogen product flow (35) from said pressure column (3) and a nitrogen-rich residual gas (16) from said low pressure column (4) are heated by heat exchange with said first flow of compressed and purified feedstock air (50), and in said second heat exchanger (102b) the liquid-pressurized product fraction is heated and vaporized by countercurrent indirect heat exchange with said gaseous top fraction (28) from said mixing column (27) and with a second flow of compressed and purified feedstock air (63).
Priority Claims (1)
Number Date Country Kind
101 39 727 Aug 2001 DE
US Referenced Citations (4)
Number Name Date Kind
5341646 Agrawal et al. Aug 1994 A
5456083 Hogg et al. Oct 1995 A
5628207 Howard et al. May 1997 A
5655388 Bonaquist et al. Aug 1997 A
Foreign Referenced Citations (6)
Number Date Country
2680114 Feb 1993 DE
19803437 Mar 1999 DE
0547946 Jun 1993 EP
0660058 Jun 1995 EP
0698772 Feb 1996 EP
2778971 Nov 1999 FR