Process and device for separation of pipes or columns fixed in the ground

Information

  • Patent Grant
  • 6183165
  • Patent Number
    6,183,165
  • Date Filed
    Thursday, November 19, 1998
    26 years ago
  • Date Issued
    Tuesday, February 6, 2001
    24 years ago
Abstract
To separate relatively long upright pipes (13) which have a relatively large diameter, the lower end thereof being fixed in the ground, in particular of support legs (3) of an off-shore oil bore or conveying platform (100), a cutting unit is lowered down into the pipe (13) to a separation point. The cutting unit (40) acts gradually from the inside across the periphery to the internal periphery of the pipe (13) and cuts through the pipe (13) by removing metal. A bore tool head (60) is mounted upstream of the cutting unit (40), viewed from the lowering position, and is used to bore out material in the pipe such as ocean bed or concrete.
Description




SUMMARY




For separation of upright pipes (


13


) with their lower ends anchored in the ground having a longer length and larger diameter, particularly of support legs (


3


) of an offshore oil rig or oil platform (


100


), a cutting unit is lowered into the pipe (


13


) down to a separation point (


9


). The cutting unit acts upon the circumference advancing from the inside against the inside circumference of the pipe (


13


) and cuts through the pipe (


13


) using chip removal. In the lowering direction, seated downstream from the cutting unit (


40


) is an auger head (


60


), which serves to drill out material, such as ocean floor matter or cement, found in the pipe. (

FIG. 8

)




BACKGROUND OF THE INVENTION




Method and device for separating pipes or columns that are anchored into the ground The invention relates to a device and a method for separating upright pipes having their lower end anchored into the ground, particularly for support legs of an offshore oil drilling or oil supply platform.




To win the numerous crude oil reservoirs, drilling has been conducted for some time not only from oil fields accessible by land, but also offshore fields located under the ocean floor and other bodies of water. Such drills have been sunk at various water depths and, in part, far from the coast. In principle, the structure above the water surface, is the same drilling rig as is used on land, only on a supply platform positioned above the water surface. The type of support for the supply platform on the ocean floor is dependent, in part, on the water depth. Most offshore oil supply platforms are anchored into the ocean floor by means of support legs formed from large pipes.




Depending on the condition of the ocean floor, the support legs are embedded into the ocean floor, for example, rammed in or retained by the friction in the ocean floor. If this is insufficient, there is an alternative in which the embedded base of the support legs is installed in underwater cement or something similar, which also partially has an outlet in the surrounding ocean floor from the lower end of the pipe and which forms an artificially created ocean floor after hardening, the anchoring effect of which is contributed to by the effect of the weight of the cement, which fills up the lower part of the respective pipe up to a certain height. Using these measures, the supply platforms obtain stability under load even in problematic underground situations, which provide resistance to the platforms under the extreme loads in high seas.




The first of these platforms has operated in the North Sea for approximately 20 to 25 years. They are no longer needed in the meantime because the oil fields that were drilled with these platforms have been exploited. They cannot simply be left standing because they pose a hazard for ship travel.




Therefore, there is a need for a method and devices with which the oil supply platforms can be removed from the ocean after their service life has passed. While the removal of the structures of the platform and the platform itself are similar in principle to those used for land-based oil rigs, the support structures or platforms that are, in part, in deep and moving water, pose considerable problems. The support legs also need to be removed, but for the reasons indicated, cannot simply be cut off above sea level or just below the ocean surface, rather the specifications from the responsible authorities require that the support legs be cut off a section below the ocean floor.




From DE-PS 671 660, a device for cutting through pipes embedded in well drill holes is known, the cutting tool of which is lowered into the pipe to the separation point by means of a rod assembly. The cutting tool is used at the inside wall of the pipe and cuts through it from the inside to the outside.




This device is not suited for separating support legs of the platform indicated because the separation point is always in a region of the support leg that is filled with ocean floor matter, cement, and other things and thus does not permit lowering of the separation point.




Therefore, it was attempted to have diving teams dive to the ocean floor with suitable equipment and to cut the support leg from the outside using a diamond wire placed about the support leg driven in a longitudinal direction. Due to the large thickness of the pipe wall, this is a time-consuming and not necessarily non-dangerous process for the dive teams.




SUMMARY OF THE INVENTION




The object of the invention is to accomplish a device and a method with which the pipe of long length and large diameter, such as the support columns of offshore oil supply platforms, can be cut off quickly and economically, in spite of materials found in the pipes, such as dirt or cement, even when below the ocean floor.




This object is accomplished methodologically by the subject of claim


1


.




According to the invention, a cutting unit is used for this purpose, which is inserted through the upper open end of the support leg and is lowered therein to the separation point, whereby when lowering the cutting unit, the material found in the pipe is drilled out down to the separation point. With this measure, the drilling and cutting are achieved in one work action and thus can be implemented particularly quickly and economically.




A configuration of this method as defined in claim


2


is particularly advantageous, in which a cutting unit is brought into action by means of a chip-removing cutting tool at the inside circumference of the pipe and cuts through the pipe in a circumferential direction advancing from the inside toward the outside. A chip-removing separation method is fast because in this way, thick chips are removed from the relatively soft structural steel of the pipe and a groove with high advance and high clearing output can be created in the narrow separation zone extending in a circumferential direction until the separation of the entire material cross-section. Since the separation is achieved from the inside, it is irrelevant where the separation point is with regard to the ocean floor; the method is not influenced in its function by the existing outside relationships.




To prevent the weight of the support legs and the other construction points still associated with it from causing the pipe being cut to sink, which could wedge the cutting unit in and cause damage to the cutting unit, it is useful to stay the weight of the pipe as defined in claim


3


, which can be achieved using a method still to be described by supporting the parts of the support structure on the adjacent support legs still standing.




The object is instrumentally achieved by means of a device as defined in claim


4


, which is characterized in that a rotatable, drivable auger head is disposed below the cutting unit, by means of which head, material located in the lower region of the pipe, such as ocean floor matter or cement, among other things, that are somewhat above the inside cross-section of the pipe down to the separation point or somewhat above, can be drilled out. The diameter of the bore corresponds at least to the diameter of the cutting unit. This allows for the cutting unit to be lowerable to the separation site. Hence, the lowering movement by the cutting tool is not hindered.




The cutting unit as defined in claim


2


preferably comprises at least one radially chipping cutting tool that can be pressed against the inside circumference of the pipe and that is movable by means of a mechanical drive, having a contact point that can be displaced in a plane progressing in a circumferential direction essentially vertical to the pipe axis. Only after the cutting point has been reached is the cutting tool extended out radially and set for chip cutting the pipe by creating an inside circumferential groove against its inside circumference that ultimately goes through the thickness of the wall.




To accelerate the actual cutting process, a configuration of the device as defined in claim


6


is recommended in which the cutting unit comprises a plurality of cutting tools distributed symmetrically about the pipe axis, which tools are simultaneously brought into action in the same separation groove.




In a preferred specific embodiment as defined in claim


7


, the mechanical drive is configured as a fluid-driven piston/cylinder unit.




As defined in claim


8


, this configuration can be driven by means of hydraulic fluid or, as defined in claim


9


, by means of compressive force.




In the latter example, a configuration as defined in claim


10


is advantageous. This configuration acts such that air rising through the hollow rod assembly above the platform signals the complete separation of the pipe. Hence, the cutting action can be stopped immediately thereafter, thereby preventing increased wear or even breakage of the cutting tools due to friction of the same on the edges of the separation groove and in the ocean floor material found on the outside of the pipe.




During the drilling to reach a separation point, it is often not possible to drill out the underwater cement found in the pipe exactly up to the inside circumference of the pipe. This applies particularly if the pipe is no longer completely round. Under some circumstances, a layer of cement could remain on the inside wall of the pipe, which cement could damage the cutting tools during their subsequent use.




To prevent this, a cleaning apparatus as defined in claim


11


is recommended, which cleans the work area of the cutting tools of residue from adhering material before engaging the cutting tools. The cleaning apparatus can comprise a brush-like configuration of cleaning elements, for example.




Since the support legs of the offshore oil rigs or oil supply platforms of issue can be of considerable weight and can be subject to stress from remaining parts from the actual platform and the framing braces under certain circumstance, it could happen that the support leg gives in axially at the separation point during the separation process and thereby wedging in the cutting tools.




It is therefore recommended, as defined in claim


12


, that a support apparatus be provided that stays the weight of the pipe during the separation process.




The support apparatus can, according to a configuration as defined in claim


13


, comprise a previously separated adjacent pipe of a support pipe exhibiting an approximately equal length, which pipe rests on the lower end in the pipe on the ocean floor or the pipe foundation formed by the underwater cement and which can be connected at the upper edge to the separated pipe, as can be achieved by means of a hydraulically braced conical-tensioning connection according to the method described in claim


14


. In this way, the separated pipe is held upright with the adjacent platform parts such that the pipe in which the cutting unit is currently working is not so heavily burdened.




Specific embodiments of the invention are described in detail below by way of the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

perspectively, a support structure with a supply platform lifted off;





FIG. 2

schematically, a side view of a support structure;





FIG. 3

schematically, a side view, partially cut away, of a device according to the invention having a first specific embodiment of the cutting unit in a pipe that forms a support leg;





FIG. 4

an enlarged section from

FIG. 3

;





FIG. 5

an alternative specific embodiment of the cutting unit with a linear guide for the cutting tools;





FIGS. 6 and 7

schematic representations of the coming cutting principles;





FIG. 8

schematically, a specific embodiment in which the cutting unit and the auger head are arranged on a drilling rod assembly;





FIG. 9

a side view of the auger head from

FIG. 6

in an enlarged scale;





FIG. 10

a view of the auger head from

FIG. 9

from below, as well as





FIG. 11

schematically, a support apparatus arranged in one of the previously separated support legs.











DETAILED DESCRIPTION





FIG. 1

illustrates oil rig or oil platform


100


already separated into its main component parts, comprising actual platform


1


, which is supported in an assembled condition on a support structure designated entirely by


2


. The entire equipment, such as the drill apparatus, housing, etc., which is normally arranged on platform


1


, is already dismantled and no longer indicated in the drawing. For the assembly and dismantle of oil rigs or oil platforms


100


and/or support structures


2


, crane ships


5


are used, which exhibit cranes


6


having a lift height that can be 200 meters or more above the sea level. In the phase illustrated, actual platform


1


, after being disconnected from support structure


2


, is suspended from cranes


6


.




Only the part of support structure


2


, which can be 30 to 40 m high, that is above sea level


10


(

FIG. 2

) is illustrated in FIG.


1


. Support structure


2


is configured as a tower-like or trestle-like framing with support legs


3


and truss-like cross braces


4


and is anchored below the water surface in the ocean floor by means of its support legs


3


that extend downward (indicated by dashed lines) into the water. The water can be over 100 m deep and each support leg


3


can be embedded in, that is rammed into, the ocean floor by a comparable length. Support legs


3


are thus very long. They consist of large pipes


13


with a 1 to 2 m diameter and a considerable wall thickness of 30 to 50 mm. The number of support legs


3


is dependent on the set-up of support structure


2


.





FIG. 2

indicates the dismantled situation of support structure


2


, which deviates somewhat in design from FIG.


1


. Upper parts


3


′ of support legs


3


are cut off at separation point


8


and still belong to actual platform


1


, which is lifted off of support structure


2


by cranes


6


in accordance with FIG.


1


. Support structure


2


projects above sea level


10


and extends downward to ocean floor


11


by a length corresponding to the water depth. Support legs


3


extend deep into ocean floor


11


and can be anchored in a foundation-like manner at their lower ends in ocean floor


11


either by underwater cement or similar means. For oil rig or oil platform


100


, support legs


3


must be separated at separation points


9


, which lie several meters below ocean floor


11


at distance


7


, from their lower ends


12


, which extend deep into ocean floor


11


at separation points


9


. While the separation at separation points


8


poses no problems due to good accessibility, separation points


9


lie below water surface


10


and within ocean floor


11


and are likewise difficult to reach.




For this reason, a separation device—designated in its entirety by


50


in FIG.


3


—is provided so that it can be lowered into the inside of respective pipe


13


and that it can be engaged at the inner circumference of the pipe; the separation device further comprising a cutting unit—designated in its entirety by


40


—that has a drive apparatus


30


. Viewed in the lowering direction, provided downstream from cutting unit


40


at the lower end of rod assembly


14


is auger head


60


, the set-up and function of which are described based on FIG.


9


and FIG.


10


.




The upper half of

FIG. 3

illustrates such drive apparatus


30


disposed at the upper end of pipe


13


to be cut and as part of a customary air-lift drill apparatus as well as rotatingly driven hollow rod assembly


14


extending downward into pipe


13


, wherein cutting unit


40


is non-pivotably mounted in the lower region of the rod assembly, the set-up and function of which unit are described in detail below.




Turntable drive


16


can be used in drive apparatus


30


, as is known for the drive of an auger head of an air-lift drill apparatus from the related art. Hence, existing drive apparatuses can be used, which only exhibit modifications if necessary. To drive cutting unit


40


and auger head


60


, rod assembly


14


extends into pipe


13


to be cut over its upper end such that it can be driven from the outside above the upper end of pipe


13


by means of turntable


18


by way of a toothed gear mounted at the circumference of the rod assembly.




So-called flushing head


17


is arranged at the upper open end of rod assembly


14


, by means of which head the material loosened on the floor of an earth drilling during the drill operation is flushed away through the inside cross-section of rod assembly


14


straight through in the direction of arrow


14


A in line


15


according to the air-lift method. The functionality of flushing head


17


and the air-lift method are known from the related art and are not clarified further here. Below flushing head


17


, a rotary connection head, designated by


19


, is disposed, by means of which compressed air for the air-lift method and an additional fluid medium (air or a hydraulic fluid) can be delivered even at high pressures into one or a plurality of lines


20


and


22


, which extend parallel in or to rod assembly


14


.





FIG. 4

illustrates an enlarged view of cutting unit


40


from

FIG. 3

mounted non-pivotably at the lower end of rod assembly


14


. Inside of rod assembly


14


, line


20


for compressed air and line


22


for compressed air or a hydraulic fluid are indicated in outlines. The drilling of loosened material while drilling on the ground can be supplied with compressed air in the direction of arrow


14


A to the surface by means of flushing channel


21


formed in the inside of the rod assembly. To lower cutting unit


40


inside of pipe


13


to be cut, rod assembly


14


is extended downward in stages by means of flange connections


23


(see also FIG.


6


), until cutting unit


40


is lowered to the level of separation point


9


. The torque (rotary movement) necessary for chipping is introduced to cutting unit


40


by means of turntable


18


and rod assembly


14


, that is entire rod assembly


14


including cutting unit


40


is rotated within pipe


13


about its axis A. Cutting unit


40


comprises a central section


41


inside the interior of which flushing channel


21


is formed and the outside dimension of which is only approximately one-third of the inside diameter of pipe


13


in the exemplary embodiment, such that annular interim area


42


remains.




In the example illustrated, cutting unit


40


comprises three pivotable cutting tools


24


distributed symmetrically about the circumference of rod assembly


14


. Each cutting tool


24


in

FIG. 3

, FIG.


4


and

FIG. 8

exhibits one mechanical drive


34


allocated exclusively to it in the exemplary embodiment, which drive can consist of a fluid-driven piston/cylinder unit. The fluid can be compressed air, the pressure of which is limited, however, or a hydraulic fluid, with which higher pressures and thus actuation forces of mechanical drive


34


are achievable. The compressed air or hydraulic fluid is supplied via line


22


such that individual cutting tools


24


are actuated synchronously and with equal forces. It is understood that each mechanical drive


34


can have its own line available. Cutting tools


24


with their mechanical drives are arranged in annular interim area


42


.




If mechanical drives


34


are actuated with compressed air, a connection—not depicted in the drawing—can exist between the working volumes of at least of one cylinder and the inside of rod assembly


14


, which connection is configured such that it opens if the piston of this mechanical drive


34


is in its end position corresponding to the extended position of cutting tool


24


assigned to it. This measures affects that air rising in rod assembly


14


, which can be observed for example on flushing head


17


, signals the complete separation of the pipe. The separation process can then be stopped immediately, thereby preventing that the cutting tools wear prematurely from unnecessary friction at the edges of the separation groove or are completely destroyed by penetrating through into the ocean floor outside of the pipe.




Each cutting tool


24


consists of a long base body


25


to which one end of cutting plate


26


is secured. Cutting plates


26


are formed from reversible plates consisting of material suitable for heavy chipping. Base body


25


, at its end facing cutting plate


26


, is seated on tangentially swiveling journal


28


disposed on the outside circumference of central section


41


horizontal to a circle about axis A. Connecting rod


29


, which is connected to the mechanical drive, is engaged between swiveling journal


28


and cutting plate


26


, by means of which connecting rod cutting tool


24


can be displaced radially outward during an upward movement of connecting rod


29


by pivoting about swiveling journal


28


downward from transport position


24


′ indicated in

FIG. 4

by a dotted line, until cutting plate


26


comes into contact at the inside circumference of pipe


13


and pipe


13


is chip cut at separation point


9


from the inside toward the outside by forming separation groove


45


, which extends progressively in a plane vertical to axis A.




In the specific embodiment illustrated in

FIG. 3

, FIG.


4


and

FIG. 8

, mechanical drive


34


is configured as a piston/cylinder unit, which is fixedly arranged in interim area


42


at the outside circumference of the central section parallel to axis A and which has piston rod


32


connected to be movable to connecting rod


29


by means of slide


33


guided on central section


41


. During the lowering movement of cutting unit


40


, the cylinder of the piston/cylinder unit is in its fully extended position (further down than illustrated) such that cutting tool


24


is aligned essentially lengthwise to axis A (position


24


′) and is free from pipe


13


. To press cutting plate


26


against the inside circumference of pipe


13


, the piston of the piston/cylinder unit is moved upward by means of line


22


and base body


25


of cutting tool


24


pivots radially outward. By means of the pressure supplied by compressed air or hydraulic fluid through line


22


, the contact pressure of cutting plate


26


on the pipe inside wall is adjustable for influencing the cutting result. As soon as pipe


13


is cut through completely, the piston is moved downward and cutting tool


24


is pressed back to its initial position


24


′, such that cutting unit


40


can be pulled out, upward from separated pipe


13


.




The pivoting of cutting tool


24


to the pipe inside wall or the actuation of the piston/cylinder unit can be achieved by numerous methods known to specialists in the field. If a plurality of lines


22


are present, piston


32


can also be impinged upon by pressure alternately in both directions; the restoring moment can be affected by way of springs or similar means.




Alternatively to the radial pivot about a horizontal axis, the base body of the cutting tool can also be moved linearly. In

FIG. 5

, cutting unit


140


is illustrated with a radial guide of base body


125


of cutting tool


124


linear to axis A of cutting unit


140


or pipe


13


, wherein the linear guides are formed in tool guide body


131


, which is disposed at the lower end of central section


141


, exhibiting flange


143


at its upper end for connection to rod assembly


14


. Base bodies


125


of cutting tools


124


can be displaced in radial guide channels


123


of tool guide body


131


. In the left half of

FIG. 5

, cutting tool


124


is illustrated in is extended condition; in the right half, in its retracted condition. One leg


127


of an articulated lever is connected at the end of base body


125


facing pipe axis A and extends up to articulated joint


133


, while the other leg


128


of the articulated lever is connected centrally near pipe axis A starting from articulated joint


133


. One end of joint rod


129


, which extends lengthwise to axis A, contacts articulated joint


123


of the articulated lever, the other end of the joint rod is connected to mechanical drive


134


by means of pivot pin


132


.




In contrast to the specific embodiment according to

FIG. 3

, FIG.


4


and

FIG. 8

, only one piston/cylinder unit is provided here as mechanical drive


134


, which jointly drives all of cutting tools


124


.




The piston/cylinder unit exhibits pistons


135


configured at central section


141


. The cylinder from the piston/cylinder unit is configured as sliding cylinder


138


surrounding piston


135


, end plates


138


A,


138


B of which sliding cylinder slide on cylindrical outside circumference


142


of central section


141


for both sides of piston


135


projecting out radially and which form pressure chambers


136


,


137


with piston


135


, which are impinged upon by compressed air or hydraulic fluid, as desired. To move base body


125


of cutting tool


124


outward in respective guide channel


123


, compressed air or hydraulic fluid from upper pressure chamber


136


is supplied such that sliding cylinder


138


is pressed upward and articulated joints


127


,


128


are extended by means of connecting rod


129


connected to sliding cylinder


138


, such that cutting inserts


126


of cutting tools


124


are set linearly against the inside circumference of pipe


13


to be cut.




If the sliding cylinder is driven by compressed air, then channel


136


′ extending to the inside of rod assembly


114


can be provided at the upper end of upper compressed air chamber


136


, the outlet of which channel is released into upper pressure chamber


136


if sliding cylinder


138


is in its upper end position limiting the extended position of cutting tools


124


. Air rising in the inside of rod assembly


114


signals in turn the end of the separation process.




In the configuration illustrated in

FIG. 5

, which is dimensioned such that the approach—reproduced on the left side—to the extended position of articulated lever


127


,


128


occurs during the engagement of cutting insert


126


in the wall of pipe


13


, a high contact pressure by cutting inserts


126


against pipe


13


and a corresponding chip thickness at separation point


9


can be achieved in a simple manner. To lower cutting unit


140


with cutting tools


124


retracted into pipe


13


and to lift it therein, lower pressure chamber


137


is supplied with compressed air or hydraulic fluid such that due to the downward movement by sliding cylinder


134


, connecting rod


129


and thus elbow


123


of the articulated joint are moved downward and cutting tools


124


are thereby driven inward into guide channels


123


, as illustrated on the right side of FIG.


5


.




The operational method of the cutting unit is illustrated primarily in principle in FIG.


6


and FIG.


7


.





FIG. 6

corresponds to the specific embodiment described thus far. Cutting unit


40


,


140


, which can rotate about axis A in pipe


13


, exhibits cutting inserts


26


,


126


, which can be displaced radially outward from cutting unit


40


,


140


and which conduct a rotary movement along the inside circumference of pipe


13


only about axis A. Cutting inserts


26


,


126


act like interior tapping tools.




An alternative specific embodiment is illustrated in

FIG. 7

, in which cutting unit


240


can rotate about axis A, yet does not carry any radially extendable cutting inserts, rather rotatable cutting tools


224


on a tool carrier


231


, which tools can rotate about axis B parallel to axis A at the edge of the cutting unit and make milling contact at the inside circumference of pipe


13


. Cutting tools


224


thus rotate both about axis A and axis B. They can be configured like a milling-cutter.





FIG. 8

illustrates separation device


50


as an entire unit with cutting unit


40


, which can be rotated on rod assembly


14


, in accordance with FIG.


3


and FIG.


4


. The rod assembly consists of a plurality of rod elements


14


′ placed in stages one after the other on coupling points


14


″ and extends from the top into pipe


13


, of which only the uppermost part is illustrated in FIG.


8


. To fix rod assembly


14


radially within pipe


13


, stabilizers


35


are arranged in intervals axially to one another, which lie against the inside wall of pipe


13


and in which rod assembly


14


is seated and can rotate freely. Switch valve


47


is installed in rod assembly


14


between two stabilizers


35


, with which valve the change of direction of the radial pivoting movement of cutting tools


24


can be controlled. As is known from drilling operations, stabilization rod or heavy rod


49


can be installed as the lowest rod in rod assembly


14


. At the upper end of rod assembly


14


, free coupling point


14


′″ is provided for decoupling additional rod elements


14


′ or drive apparatus


30


(FIG.


3


). Cutting unit


40


is arranged at the bottom end of rod assembly


14


.




With cutting units


40


from FIG.


3


and

FIG. 4 and 140

from

FIG. 5

, respective specified separation point


9


can only be reached if pipe


13


is cleared to that point. In many cases, pipe


13


is filled with ocean floor matter or underwater cement, however, which can lie above separation point


9


.




Therefore, auger head


60


is secured below cutting unit


40


or


140


, which can be seen below cutting unit


40


in

FIG. 3

, FIG.


4


and FIG.


8


and in enlarged view in FIG.


9


and FIG.


10


.




The object of auger head


60


is to drill out down to separation point


9


material found in the lower section of pipe


13


to be cut so that cutting unit


40


can reach specified separation point


9


. To transport off material drilled away by auger head


40


, the air-lift method indicated briefly in reference to

FIGS. 3 and 4

is used. When drilling out pipe


13


, the apparatus functions like a customary earth drill; cutting unit


40


is thereby without function with its cutting tools retracted. It is only put into operation after the drilling is completed.




The separation of pipe


13


therefore occurs by using existing drill units and technology, wherein only cutting unit


40


is to be inserted between auger head


60


and rod assembly


14


and is provided with supply lines.




Auger head


60


illustrated in

FIG. 9

exhibiting a somewhat annular contour is connected by means of upper flange


43


to a counter flange provided at the lower end of cutting unit


40


. As illustrated in the bottom view in

FIG. 10

, at the bottom of auger head


60


, drill bodies


46


or roller bits prepared with hard metal are permanently arranged, by means of which the underwater cement found in the inside cross-section of pipe


13


to be cut can be drilled away. Suction opening


48


serves the air-lift method and is connected with the inside cross-section of rod assembly


14


(not illustrated).




When drilling out pipe


13


, cement layers adhering to the inside circumference of pipe


13


can remain, which can damage or destroy cutting plates


26


,


126


of cutting tools


24


,


124


when placed against the inside circumference of pipe


13


. To prevent this, a cleaning apparatus having radially extendable brush-like or scraper-like cleaning elements


44


can be provided on auger head


60


, by means of which apparatus adhering cement is removed down to the metal of pipe


13


before cutting tools


24


,


124


are brought into action.





FIG. 11

illustrates support apparatus


70


with which the weight of applicable pipe


13


—itself adjacent to previously cut pipe


13


—burdens pipe


13


to be cut, and thereby the remaining platform structures can be stayed. Illustrated is a support leg currently working adjacent at separation point


9


of previously cut pipe


13


. After the cutting unit including the rod assembly or the cable is pulled out, additional support pipe


80


, having a smaller diameter and a longer length than the length of pipe


13


, is lowered into cut pipe


13


, as a result of which it stands above the upper end of pipe


13


and the related remnant


63


of the platform. Pipe


13


is filled below with underwater cement


61


up to upper limit surface


65


. Support pipe


80


rests by its lower end


80


′ on limit surface


65


. Just below upper end


80


″ of support pipe


80


, conical-tensioning connection


62


, which can be hydraulically clamped, is arranged in the interim area between support pipe


60


and the inside circumference of pipe


13


. The part of support pipe


80


protruding out of pipe


13


is provided with hydraulic lift cylinder


64


, which contacts remnant


63


of the platform. When activating lift apparatus


64


, remnant


63


is pulled up on support pipe


80


. Thus, the upper part of pipe


13


is taken along. A defined distance is specified between the fastening of lift cylinder


64


and the top of remnant


63


of the platform, which distance shall be maintained during the entire separation process of the other support legs. A gap is thereby formed at separation point


9


. By means of conical-tensioning connection


62


, a constant tension is achieved between the support pipe and pipe


13


such that it is no longer applied to the continuous maintenance of pressure in lift cylinder


64


. The previously cut pipes adjacent to pipe


13


to be cut and the related remnant


63


of the platform are safely lifted up in this way such that the entire structure settles together at separation point


9


of pipe


13


currently being worked on. Without the support apparatus, cutting inserts


26


,


126


could become wedged inside circumferential groove


45


(

FIG. 4

) formed at separation point


9


during the separation process of pipe


13


currently being worked on, if the remaining wall cross-section of pipe


13


is no longer equal to the load.



Claims
  • 1. A method for separating an upright pipe having a lower end embedded in and supported by anchoring material extending into and about the lower end to maintain the pipe in an upright position with the pipe having an open upper end extending above the anchoring material, said method comprising the acts of:inserting a cutting and augering unit into said pipe through said open upper end, and lowering said unit toward a separation point along said pipe below a top surface of the anchoring material; augering and removing the anchoring material as said cutting and augering unit approaches said separation point; separating said upright pipe by advancing a cutting portion of said cutting and augering unit from the inside of said pipe radially through to the outside of said pipe; and, signaling that said separation is complete.
  • 2. The method of claim 1, wherein said act of separating said pipe includes forming and removing chips as the cutting and augering unit advances radially through the pipe.
  • 3. The method of claim 2, wherein said method further includes staying the weight of the pipe and the connected components during the separation process.
  • 4. The method of claim 1, wherein said method further includes staying the weight of the pipe and the connected components during the separation process.
  • 5. A device for separating an upright pipe having a lower end embedded in and supported by anchoring material extending into and about the lower end to maintain the pipe in an upright position said device comprising:an auger for augering anchoring material having a bit end and a fastening end, said auger being positioned within said pipe, with said bit end below said fastening end and adjacent said anchoring material; a cutting unit positioned above and supporting said auger at said fastening end, said cutting unit including at least one radially extendable cutting arm for separating the pipe; a mechanical piston/cylinder drive positioned above and supporting said cutting unit said drive actuating said cutting arm and being pivotally connected thereto; an extendable hollow shaft positioned above and supporting said mechanical drive; a supply line for pressurizing said mechanical piston/cylinder drive; and, a signal mechanism for determining when the cutting arm has cut through the pipe so that said mechanical drive can be depressurized.
  • 6. The device of claim 5, wherein said cutting arm includes a pressure-chipping cutting tool moveable radially against the inside circumference of the pipe the tool having a contact point being progressively displaceable in a plane essentially perpendicular to a pipe axis.
  • 7. The device of claim 6, wherein the cutting unit is comprised of a plurality of cutting arms.
  • 8. The device of claim 7, wherein the cutting unit is provided with a cleaning apparatus for cleaning adhering material in an annular region at the separation point down to the inside surface of the pipe.
  • 9. The device of claim 8, including a support apparatus for staying the weight of the pipe during the separation process.
  • 10. The device of claim 5, wherein the cutting unit is provided with a cleaning apparatus for cleaning adhering material in an annular region at the separation point down to the inside surface of the pipe.
  • 11. The device of claim 10, including a support apparatus for staving the weight of the pipe during the separation process.
  • 12. The device of claim 5, including a support apparatus for staying the weight of the pipe during the separation process.
  • 13. The device of claim 12, wherein the support apparatus comprises a support pipe having a length sufficient to extend from an open upper end of said upright pipe to the anchoring material supporting said upright pipe, and said support pipe having a lower end resting on the anchoring material and being connected to said upright pipe near said upper open end of said upright pipe by means of a lift apparatus.
  • 14. The device of claim 13, wherein the support apparatus includes a hydraulically braced conical-tensioning connection between the outside circumference of the support pipe and the inside circumference of the upright pipe.
  • 15. The device of claim 5, wherein said mechanical drive further includes said signal mechanism.
  • 16. The device of claim 5, wherein said supply line is contained within said hollow shaft.
  • 17. A cutting apparatus for separating a leg of an offshore oil rig platform, the leg being a longitudinally extending pipe with a lower end driven into and extending below the ocean floor and an upper end projecting above the ocean surface, the leg being supported by anchoring material extending into and around the lower end of the pipe, and the leg having a desired separation point below the ocean floor within the anchoring material, the apparatus comprising:an auger for loosening and displacing anchoring material having a bit end and a fastening end, said auger positioned within said pipe, with said bit end below said fastening end and adjacent said anchoring material; a cutting unit positioned above and supporting said auger at said fastening end, said cutting unit including at least one radially extendable cutting arm for separating the pipe; a mechanical piston/cylinder drive positioned above and supporting said cutting unit, said drive actuating said cutting arm and being pivotally connected thereto; an extendable hollow shaft positioned above and supporting said mechanical drive; a supply line for pressurizing said mechanical drive; and, a signaling mechanism for determining when the cutting arm has cut through said pipe so that said mechanical drive can be depressurized.
  • 18. A cutting apparatus as in claim 17, wherein said cutting unit includes a pressure-chipping cutting tool replaceably attached to said radially extendable cutting arm.
  • 19. A cutting apparatus as in claim 17, wherein said cutting unit includes a cleaning apparatus for loosening anchoring material remaining within said pipe at the desired separation point.
  • 20. A cutting apparatus as in claim 17, wherein said auger includes a suction port for drawing in the displaced anchoring material.
  • 21. The device of claim 17, wherein said mechanical drive further includes said signal mechanism.
  • 22. The device of claim 17, wherein said supply line is contained within said hollow shaft.
  • 23. A cutting apparatus as in claim 17, wherein said cutting unit includes a plurality of radially extendable cutting arms.
  • 24. A cutting apparatus as in claim 23, wherein said cutting unit includes a pressure-chipping cutting tool replaceably attached to each of said radially extendable cutting arms.
  • 25. A method of separating a leg of an offshore oil rig platform, the leg being a longitudinally extending pipe with a lower end driven into and extending below the ocean floor and an upper end projecting above the ocean surface, the leg being supported by anchoring material extending into and around the lower end of the pipe, and the leg having a desired separation point below the ocean floor within the anchoring material, the method comprising the steps of:inserting a cutting and augering unit into the upper end of the pipe, lowering said cutting and augering unit toward the desired separation point near the lower end of the pipe, and rotating said cutting and augering unit as said unit is being lowered; displacing the anchoring material using an augering portion of said cutting and augering unit as said unit rotates and descends until said unit reaches the desired separation point; extending a cutting portion of said cutting and augering unit radially from the inside of the pipe as said cutting and augering unit is rotated, causing separation of the pipe; and, signaling that said separation is complete.
  • 26. A method as in claim 25, wherein said method includes the act of:suctioning away the anchoring material as the material is displaced.
  • 27. A method as in claim 25, wherein said method includes the act of:installing a support apparatus within said leg after said leg has been separated, and said cutting and augering unit has been removed.
Priority Claims (1)
Number Date Country Kind
196 20 756 May 1996 DE
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/DE97/01017 WO 00 11/19/1998 11/19/1998
Publishing Document Publishing Date Country Kind
WO97/44566 11/27/1997 WO A
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Entry
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