Claims
- 1. An apparatus for wrapping articles having different dimensions using a stretchable film comprising:
- means for ascertaining length, width, and height dimensions of an article to be wrapped;
- means for feeding a longitudinal segment of the stretchable film to a wrapping station, including means for determining a length dimension of the longitudinal segment to be fed to the wrapping station which is proportionate to at least the length dimension of the article determined by said ascertaining means;
- means for transversely pre-stretching a selected intermediate portion of the longitudinal segment of the stretchable film, said pre-stretching means including
- means for selecting a desired length dimension of the intermediate portion to be pre-stretched which is proportionate to the length dimension of the longitudinal segment determined by said determining means such that the desired length dimension of the intermediate portion is also proportionate to the length dimension of the article,
- on each lateral side of the longitudinal segment, a respective variable length clamping means for clamping different lengths of intermediate portions in order to clamp at each lateral side the desired length dimension of the intermediate portion,
- means for actuating the variable length clamping means at each lateral side so that a length of the clamping means substantially equals the selected length dimension of the intermediate portion, and
- means for moving the respective actuated clamping means transversely away from one another to pre-stretch the intermediate portion; and
- means for folding the pre-stretched intermediate portion and the remainder of the longitudinal segment about the article.
- 2. An apparatus according to claim 1, wherein said respective variable length clamping means further comprises:
- opposite longitudinal rows of clamps in the wrapping station aligned along respective lateral sides of the longitudinal segment of the stretchable film fed thereto; and
- means for selecting a group of said clamps of one row to be actuated together with a similar group of the other row so that each selected clamp of one row has an opposite selected clamp of the other row, said means for selecting a group including means for determining a size of the group of clamps selected which is proportionate to the length dimension determined for the article and to the length dimension of the longitudinal segment.
- 3. An apparatus according to claim 1, wherein said means for moving moves the clamping means so that an extent of the transverse pre-stretching is made proportionate to the desired length dimension of the intermediate portion.
- 4. An apparatus according to claim 1, wherein said means for moving moves the clamping means so that an extent of the transverse pre-stretching is made proportionate to the width dimension of the article.
- 5. An apparatus according to claim 1, wherein said means for moving moves the clamping means so that an extent of the transverse pre-stretching is made proportionate to the height dimension of the article.
- 6. An apparatus according to claim 1,
- wherein the stretchable film has a width proportionate to the width dimension of the article; and
- wherein said means for pre-stretching includes means for concentrating maximum stretching effects on a center portion of the intermediate portion of the longitudinal segment so that the lateral sides of the remainder of the longitudinal segment which are not pre-stretched are joined to lateral sides of the pre-stretched intermediate portion by a reduced radius of curvature.
- 7. An apparatus according to claim 1,
- wherein said means for feeding includes means for extending the longitudinal segment of the stretchable film above the article to be wrapped in the wrapping station;
- wherein said means for pre-stretching includes means for reducing longitudinal tension of the longitudinal segment as a function of an extent of transverse pre-stretching accomplished by said moving means so as not to overstretch the longitudinal segment; and
- wherein said means for folding includes:
- means for lifting said article against the prestretched intermediate portion,
- means for reducing the transverse pre-stretching and longitudinal tension of the longitudinal segment as a function of the dimensions of the article to avoid unwanted tensions in the longitudinal segment and unwanted pressures on the article,
- means for folding and extending under the article the lateral sides of the pre-stretched intermediate portion as side flaps thereof,
- means for folding and extending under the article and under the side flaps of the pre-stretched intermediate portion a rear flap located at a leading end of the longitudinal segment with the rear flap extending under the article only over a part of the length dimension of the article, and
- means for folding and extending under the article, under the side flaps and under the rear flap, a front flap located at a trailing end of the longitudinal segment which is applied over the entire length dimension of the article.
- 8. An apparatus according to claim 7, further comprising means for welding of the folded side flaps, rear flap and front flap together underneath the article.
- 9. An apparatus according to claim 7, wherein said means for folding and extending of the rear flap includes means for holding the rear flap against a bottom side of the article, and releasing the rear flap after commencing of the folding and extending of the front flap step when the rear flap is superimposed by the front flap.
- 10. An apparatus according to claim 7, wherein said means for folding and extending of the front flap includes means for forming the front flap from a trailing portion of the unstretched remainder of the longitudinal segment.
- 11. An apparatus according to claim 7,
- wherein said means for extending the longitudinal segment above the article includes means for extending the longitudinal segment longitudinally from a feed reel of the stretchable film without pre-stretching the longitudinal segment longitudinally, and means for holding the trailing end of the extended longitudinal segment movably; and
- wherein said means for reducing longitudinal tension includes means for holding the leading end slidably under tension so that the longitudinal tension is reduced during pre-stretching as well as during said lifting step proportionally to the extent of the transverse pre-stretching of the intermediate portion.
- 12. An apparatus according to claim 11, wherein said means for folding and extending of the front flap includes means for separating the trailing edge from a remaining film of the feed reel so as to provide a new leading end of the remaining film to be used in conjunction with a subsequent wrapping process.
- 13. An apparatus according to claim 8 wherein said means for folding and extending of the front flap includes means for moving the enfolded article to a welding station where said means for welding is located.
- 14. A machine for wrapping products with stretchable film comprising:
- means for ascertaining length, width, and height dimensions of an article to be wrapped;
- means for feeding a longitudinal segment of the stretchable film to a wrapping station, including at least one reel for feeding the film and means for determining a length dimension of the longitudinal segment to be fed to the wrapping station which is proportionate to at least the length dimension of the article determined by said ascertaining means;
- means for holding, at a product wrapping point, a longitudinal segment of the film, which is extended but not substantially stretched, said holding means comprising
- a fixed front dispenser disposed next to a front fixed folder capable of allowing the film to slide through said front fixed folder only when a specified longitudinal tensile force is exceeded so that the film remains longitudinally extended,
- a rear clamp parallel, complementary and opposite to said dispenser and mounted against a carriage which carries a movable rear folder, and
- a computer which controls a movement of said rear clamp towards and away from said front dispenser wherein a travel distance of said rear clamp is proportionate to at least one of length, width, height dimensions of the product to be wrapped;
- means for transversely pre-stretching a selected intermediate portion of a longitudinal segment of the stretchable film, said pre-stretching means including
- means for selecting a desired length dimension of the intermediate portion to be pre-stretched which is proportionate to the length dimension of the longitudinal segment determined by said determining means such that the desired length dimension of the intermediate portion is also proportionate to the length dimension of the product,
- on each lateral side of the longitudinal segment, a respective variable length clamping means for clamping different lengths of intermediate portions in order to clamp at each lateral side the desired length dimension of the intermediate portion,
- means for actuating the variable length clamping means at each lateral side so that a length of the clamping means substantially equals the selected length dimension of the intermediate portion, and
- means for moving the respective actuated clamping means transversely away from one another to pre-stretch the intermediate portion;
- said variable length clamping means comprising
- opposing clamps disposed to grip the lateral sides of film extended at the wrapping point, each said clamp being disposed next to at least one adjacent said clamp,
- means for rectilinear and self-centering movement of said clamps;
- elastic means for closing said clamps and a centralized operating system for opening said clamps, and
- means for causing said clamps not used for gripping the film by the variable length clamping means to be disposed at a lower height than an assembly comprising said rear folder and said rear clamp;
- means for reducing longitudinal tension in the film, during the pre-stretching phase, with a proportional approach of the rear clamp which holds a rear flap of the film and with a proportional drawing of film from said fixed front dispenser;
- a lifter located at the wrapping point and capable of lifting the product to be wrapped against the film which is held by said holding means and which bears a front of said film on a rear face of the front fixed folder and a rear of said film on a support which allows the film to slide freely, wherein said opposing clamps are able to approach each other to a distance proportionate to the dimensions of the product as the product is lifted, while the longitudinal tension of the film is reduced with a suitable approach of said rear clamp and with a proportionate drawing of film from the feed dispenser;
- movable folding means for executing folding of side flaps onto the bottom of the product, said side flaps being formed by transverse pre-stretching of the film and held by the respective variable length clamping means, the rear folder being made to operate and extend a portion of a rear flap of the film under the product and under a portion of said side flaps, while the film remains fixed to said rear clamp;
- a pusher, mounted on a carriage which also carries the rear folder immediately after the rear folder which pushes the product onto the front fixed folder while a front flap of film is drawn under tension from said fixed front dispenser and extended onto an entire bottom length of the product; and
- cutting means for separating the front flap of the wrapping film transversely from a new leading end of the film held by said dispenser.
- 15. A machine according to claim 14, further comprising:
- means for feeding to the lifter the product to be wrapped such that said means for ascertaining dimensions of the product acts when the product is placed on the lifter;
- means for determining as a function of said dimensions, the operation of the assembly;
- a presser which prevents unwanted movements of the product when the wrapping film is progressively released by the opposing clamps and the rear clamp and is finally detached from the dispenser; and
- means for welding said flaps of the wrapping film onto the bottom of the product.
- 16. A machine according to claim 14,
- wherein the fixed front dispenser is disposed below the front fixed folder and is formed by a fixed lower part, an upper part which can be raised from said lower part, and folder elastic means for biasing said upper and lower parts in opposition to the raising of said upper part; and
- further comprising at least one pair of parallel superimposed rollers such that the leading end of the film unreeled from a new reel can be easily inserted therebetween, wherein at least one roller is connected to means for creating friction such that the film can be drawn from the dispenser only when a specified longitudinal tensile force is exceeded.
- 17. A machine according to claim 16, wherein the cutting means further comprise a grooved counter-blade fixed between the rollers of the front fixed folder, parallel to said rollers and below and opposite a serrated blade.
- 18. A machine according to claim 16, wherein the front fixed folder further comprises a plurality of free-running rollers which are parallel to each other and transverse with respect to a direction of advance of the product leaving the said folding means, said free-running rollers being mounted on a structure which carries the welding means to which said free-running rollers are mechanically connected, the motion of the free-running rollers being provided by a single motor.
- 19. A machine according to claim 18, wherein said structure is connected to a machine frame structure to allow access to the fixed front dispenser and the friction means for insertion therebetween of a leading end of the film unreeled from a new reel.
- 20. A machine according to claim 14, further comprising levers which are hinged at sides of said fixed front dispenser and move upward under the action of said elastic means and respective second rollers rotatably carried by respective said levers at an end parallel to the dispenser, said second rollers being disposed under the film leaving the dispenser and normally disposed in front of the front fixed folder to keep the film extended at the wrapping point and held by the rear clamp associated with the rear folder in a substantially horizontal position and at a height so as to be gripped by the variable length clamping means.
- 21. A machine according to claim 14, wherein the rear folder has a flat shape, smooth surfaces and rounded edges.
- 22. A machine according to claim 14, further comprising a pair of supports fixed on said carriage and a fork, having prongs, said fork being rotatably mounted on said supports, wherein said fork interacts with an eccentric keyed to the end of a shaft which is supported rotatably by said supports parallel to the carriage, wherein said carriage is fixed to a first lever which is connected to a carriage elastic means for biasing the carriage so that said eccentric tends normally to be disposed in a position of maximum eccentricity and to keep an upper jaw of the rear clamp raised and bearing on an underside of the rear folder so that when the carriage is reaching an end of approaching travel to the front fixed folder, said lever interacts with a fixed cam which causes rotation of said eccentric into a position of lesser eccentricity so that the upper jaw of the rear clamp is lowered and prepared for interaction with the film dispenser; a second lever, disposed within said fork, fixed on an end of the shaft which forms a pivot for the upper jaw, supporting a lower jaw of the rear clamp and tending to rise under the action of a leaf spring fixed to said fork, wherein said shaft forms the pivot of the rear clamp and extends to one side of the carriage which supports the rear clamp, wherein said shaft is supported rotatably and carries a third lever pointing upwards which, when the carriage is reaching the end of the travel of approach to the front fixed folder, interacts with a lever cam which initially causes partial lowering of the lower jaw when the upper jaw is still raised with consequent pre-opening of the rear clamp which releases the rear flap of the film, after which, when the upper jaw has been lowered, said lever cam causes lowering of the lower jaw necessary to enable the rear clamp to enter in an open state into the dispenser, after which said lever cam ceases to act and the lower jaw is closed elastically on the upper jaw clamping the film disposed in the dispenser, so that when said first lever operating the eccentric releases the fixed cam and the eccentric is disposed in the position of greater eccentricity, the closed rear clamp is raised and brought to bear on the underside of the rear folder.
- 23. A machine according to claim 22, wherein the lever cam is mounted on a cam support parallel to a longitudinal axis of the machine in opposition to a lever elastic means for biasing the third lever so that, when the third lever is released by the lever cam, the lever cam presents behind the third lever a transversely inclined face, so that in subsequent return travel of the rear clamp, the third lever passes laterally across the lever cam which is neutralized by swinging laterally in opposition to said lever elastic means and when released from the third lever, returns to an active position for a next cycle.
- 24. A machine according to claim 22, wherein the shaft is subjected to a miniature spring which partially compensates for the weight of the rear clamp to simplify the operation of the eccentric which modifies the position of the rear clamp with respect to the height of the product.
- 25. A machine according to claim 14, wherein the opposing clamps are fixed to corresponding supporting carriages connected to said self-centering movement means by a hinged, substantially parallelogram-type structure, so that the upper jaw always remains horizontally disposed; and further including jaw elastic means for biasing the jaws of each opposing clamp to rise into the closed position wherein the raising of the opposing clamp is impeded by the bearing of the lower jaw on the upper jaw.
- 26. A machine according to claim 22, wherein each opposing clamp comprises a carriage cam fixed to and projecting from an inner side of the carriage which supports each set of opposing clamps; a lower jaw hinged with a forked end to said carriage cam; and an upper jaw provided with downward projecting side lugs, which said side lugs are pivoted at a second pivot to an intermediate part of the lower jaw and which carry under the second pivot a free-running grooved roller which interacts with said carriage cam, springs being fixed on first ends of an axle of said free-running groove roller and said axle being connected at second ends to said carriage to maintain the interaction between the free-running groove roller and the carriage cam.
- 27. A machine according to claim 26, wherein the carriage carries transverse wedge-shaped blocks which, during the movement of said carriage interact with the upper jaws of the opposing clamps to lower the opposing clamps to prevent the opposing clamps from interfering with the rear clamp mounted on the carriage.
- 28. A machine according to claim 26, wherein a hinge of the lower jaws of each set of opposing clamps is formed by a second shaft supported rotatably by the carriage cams, the second shaft being free with respect to the lower jaws and having transversely fixed fingers disposed on a side of each opposing clamp and above corresponding pins fixed to and projecting from one of the prongs of the forked end of each opposing clamp, said second shaft having an integral lever which said lever is fitted on one end at a right angle to said second shaft and which said lever has at another end a grooved roller which runs under a rectilinear horizontal bar connected to said means for moving, said moving means comprising a hinged parallelogram-type structure, a driving servo mechanism, and an electric motor controlled by the computer.
- 29. A machine according to claim 14, wherein the lifter is provided with oscillating supports kept in a raised position by lifter elastic means for raising said oscillating supports and being knocked down by interference with the lower jaw of the opposing clamps, some of the oscillating supports forming a first row close to the rear folder and being mounted on brackets which can swing on a tubular beam, each bracket carrying, hinged to an extension, a pawl which has an end facing said beam orientated upwards and interacting with a pawl cam fixed on said beam to keep said bracket in a normally horizontal position; and further including means for varying the position of a horizontal guided rod which during the raising of the lifter can interact with said pawls to cause the downward swing of the brackets which, with the corresponding oscillating supports, must not interfere with said rear folder, any brackets which are neutralized being made to interact, in subsequent downward travel of the lifter, with fixed stops which return said neutralized brackets to the horizontal position, with the pawl which returns to interact by a snap movement with the corresponding pawl cam.
- 30. A machine according to claim 14, further comprising at least one bank of optoelectronic sensors which measure length, width and height data of the product to be wrapped, and which send said data to the computer to control withdrawal and advance of the assembly, as well as the approach to and withdrawal from each other of said opposing clamps for transverse pre-stretching and folding of the side flaps of the film.
Priority Claims (1)
Number |
Date |
Country |
Kind |
GE93A0028 |
Mar 1993 |
ITX |
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Parent Case Info
This is a division of application Ser. No. 08/215,646 filed Mar. 22, 1994, now U.S. Pat. No. 5,528,881.
US Referenced Citations (7)
Foreign Referenced Citations (3)
Number |
Date |
Country |
0092759 |
Nov 1983 |
EPX |
0569615 |
Nov 1992 |
EPX |
1297849 |
Nov 1972 |
GBX |
Divisions (1)
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Number |
Date |
Country |
Parent |
215646 |
Mar 1994 |
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