This invention relates generally to a process for generating a dry mist saturated with dissolved ozone and dispensing the dry mist saturated with dissolved ozone for sanitizing hard and soft surfaces and airborne particles, and a system having an ultrasonic oscillator to dispense the ozone-saturated dry mist to sanitize and/or disinfect hard and soft surface areas and airborne particles. Airborne particles may have bacteria and/or viruses on them or may actually be bacteria and/or viruses.
The recent worldwide pandemic of the COVID-19 virus has created an urgent demand for a sanitization and/or disinfection process and system that can disinfect and sanitize hard and soft surfaces and airborne particles in a fast and efficient manner to remove bacteria and viruses.
Numerous processes and systems using liquid disinfectants that are typically sprayed onto surface areas and into ambient air, are well known in the art, but can have deleterious effects on people, because liquid disinfectants can leave toxic chemicals on surfaces or create toxic vapors in the surrounding air. Thus, liquid disinfectants may affect exposed persons, causing various health disorders.
This invention uses pure oxygen to prevent issues of other ozone-generating machines that rely on introducing ozone gas into the ambient air, which is inadequate for the quick and safe dispersion of ozone molecules, due to the harmful side effects of ozone gas. Because ambient-air, ozone-gas-generating machines utilize ambient air to produce ozone, and the air can contain copious amounts of nitrogen and humidity, it results in air surfaces that can include nitric oxides and nitric acid.
The present invention process and system provides a highly effective, fine, dry mist that is slightly super-saturated with ozone sanitizer and/or disinfectant that can be quickly and efficiently distributed and dispensed onto surfaces and airborne particles, producing a high sanitizing and/or disinfection rate of viruses and bacteria, with no harmful residual surface chemicals to negatively affect a person's health.
A process that includes the steps to ultrasonically generate a dry water mist saturated with ozone, and dispense the dry mist saturated with ozone onto hard and soft surfaces and airborne particles for disinfecting hard and soft surfaces to remove bacteria and viruses, without leaving a wet surface. The improved system includes an ultrasonically-generated, substantially dry mist, saturated, super-saturated, or slightly supersaturated with dissolved ozone dispensing and sanitizing and or disinfecting system for hard and soft surfaces and airborne particles. The system comprises an exterior housing, a water storage tank mounted inside said exterior housing, an pure oxygen O2 supply tank attached to the outside of said exterior housing, and an air blower connected on a side wall of said internal water storage tank. The air blower has an air flow outlet opening into the water storage tank, with the air flow outlet positioned above the surface of a maximum, predetermined level of water stored in the water tank. The air blower outlet into the water storage tank may include an input air flow diverter, directing incoming air downwardly, toward the water surface.
An ozone generator conduit outlet is mounted and opens into the water storage tank, preferably on the water storage tank vertical wall that includes the air blower outlet, and above the water storage tank maximum water surface level, but below the air blower outlet into the water storage tank, so that incoming ozone is directed just above the water surface.
A piezoelectric ultrasonic oscillator that generates a very fine dry mist is positioned inside the water storage tank, preferably on a water float, just below the water surface. Its structure and function are described below.
An elongated, flexible, saturated dry mist ozone dispensing hose, used for ozone sanitizing hard and soft surfaces and airborne particles, is connected by an access fitting hose fastener to an access fitting, namely, a threaded or quick-disconnect opening in the top of the exterior housing. And, also connected internally to the top to an access fitting opening in the top surface of the internal water storage tank. The dispensing hose emits the ozone-saturated dry mist from the upper volume of the water storage tank, above the water surface, dispensing the ozone-saturated dry mist produced in said water storage tank through the dispensing hose onto hard and soft surfaces and airborne particles for disinfecting and sanitizing, without leaving a moist residue on the surfaces.
The top surface of the exterior housing and the top surface of the water storage tank both include second access fittings with openings, each fitting connected to a second conduit to receive inlet water that allows the water storage tank to be filled with water from outside of the water storage tank and from outside of the exterior housing. The inlet water conduit can include a removable, threaded cap at the exterior housing access fitting opening, which is threaded.
The water storage tank may, in some embodiments, be a cube or rectangular prism, with six sides, each rectangular in shape, with four vertical side surfaces, a flat bottom surface, and a substantially top flat surface. The volume of the water in the water storage tank, during operation, is determined by a predetermined maximum water level, the height or depth of the water in the water storage tank, vertically. Two water level sensor lights may be used on the exterior housing door, to show the maximum fill level, when filled with the proper, desired amount of water and a minimum acceptable level. The water storage tank has a specifically predetermined, upper vertical side wall water level position. The water storage tank should not be filled above the certain designated level vertically in the water storage tank. The water storage tank also has a minimal water level for operation, unless one desires to empty the water storage tank, for which there is a drain valve provided at the very bottom of the water tank.
The process of generating a fine water mist and saturating the fine water mist with ozone to create an ozone-saturated dry mist with a predetermined, desired amount of ozone in parts per million, resulting in very efficient sanitizing/disinfection of hard and soft surfaces and airborne particles, without causing surface wetness, is an extremely important aspect of this invention. In addition, the water storage tank water maximum level position is very important in the operation of this invention.
In order to create the proper ratio of ozone O3 to saturate the dry mist generated by the ultrasonic oscillator, submerged just below the water level surface, such as ½ inch in some embodiments, applicants have determined that the air blower outlet air flow, with a downward air diverter, is positioned above the water storage tank actual water level at all times, so that incoming air can be directed downwardly toward the water surface in the water storage tank, through an air blower outlet opening above the water surface. The air blower outlet opening, extending from the water storage tank side wall exterior mounted air blower, on the inside of the water storage tank, provides an air flow directing surface outlet that forces the air downwardly from the air blower outlet, toward the water surface level. Also mounted in the same water storage tank sidewall, in some embodiments, is the ozone generator outlet, which is positioned closer to the inside water surface level position so that the incoming, flowing ozone will directed just above the water surface level. Applicants have determined that this positioning of the ozone outlet producing the ozone-saturated dry mist in the water storage tank, along with the air blower dispersing air downwardly towards the water, helps to create the proper ratio and mixture of dry mist and ozone to saturate or slightly supersaturate the dry mist with ozone for maximum sanitizing and/or disinfection of surfaces and airborne particles. In some embodiments, 80-90 and up to 150 parts per million of ozone in the ozone-saturated dry mist is desirable for saturation.
In some embodiments, an ultrasonic oscillator in the form of piezoelectric crystal discs produce the dry mist to be ozone-saturated in the water storage tank are strategically positioned in a cylindrical, doughnut-shaped, floating unit with a central, circular support surface area, that is a flat planar support surface containing a plurality of the ultrasonic oscillator discs, horizontally parallel. In some embodiments, 12 ceramic ultrasonic oscillator discs can be used together. The planar surface support board and ultrasonic oscillator discs (supported in the center of the floating doughnut unit) are purposely located just below the surface of the water, at all times, at least one-half an inch in some embodiments, with each ceramic disc at the same level. Each of the ultrasonic oscillator discs is electrically connected to a power source so that all of the ultrasonic oscillator ceramic discs are electrically connected in parallel (voltage) and operated simultaneously. The ultrasonic frequency generated forces water into the dry mist of droplets into the upper portion of the water storage tank blending chamber, above the water level, filling the blending chamber with dry mist, where they are saturated with ozone.
The ozone generator outlet, mounted to the water storage tank vertical wall, has an inlet conduit with operating pressure valves, to the oxygen tank in order to receive pure oxygen O2 from the oxygen storage tank. The separate oxygen supply tank is physically mounted on the exterior wall or door of the exterior housing. The oxygen supply tank provides pure O2 oxygen to the ozone generator, an important factor for saturating the dry mist particles with ozone without creating hazardous components. The oxygen tank outlet conduit can include oxygen flow and pressure regulating valves. The ozone generator output flow is injected into the water storage tank, above the water surface, in conjunction with the air blower outlet air flow into the water storage tank. The volume above the water level in the water storage tank, the blending chamber, becomes filled with dry mist to be saturated with ozone. The operation of the air blower aids in dispensing the dry mist becoming saturated with ozone for sanitizing and/or disinfecting into the dispensing hose and onto hard and soft surfaces and airborne particles. The dry mist saturated with ozone is collated into a thoroughly-mixed, extremely-fine-particle, sanitizing and/or disinfecting mixture that becomes super-saturated with ozone, in some embodiments, at 80-90 and up to 150 parts per million of ozone.
The ozone-saturated dry mist, once formed, and then power-dispersed under low pressure from a dispenser hose outlet that dispenses the ozone-saturated dry mist onto surrounding solid and porous surfaces and airborne particles for complete sanitizing and/or disinfecting, does not deposit a wet residue on the surfaces when sanitized, nor leave behind any chemicals or residue
The ultrasonic, ozone-saturated, dry mist ozone sanitizing and/or disinfecting process, in some embodiments, can be provided from a mobile platform, having four wheels and a manual pushing handle, that includes all of the dry mist, oxygen supply, and ozone-mixing components described herein, including the delivery system, so that the portable system can be easily moved from one area enclosure to another area for use.
It is an object of the invention to provide a process and system for generating an ozone-saturated dry mist using an ultrasonic oscillator, saturating the dry mist with a predetermined amount of dissolved ozone that receives the ozone per million parts for the mixture, and dispensing the mixture of ozone-saturated dry mist onto hard and soft surfaces and airborne particles in the ambient air for sanitizing and/or disinfecting surfaces of viruses and bacteria, without wetting the surfaces.
This device places the ozone where it needs to be, not where it does not. The method of saturating and slightly super-saturating the dry mist by balancing the ratios of ozone to dry mist is the crux of the device. Almost all of the ozone stays dissolved in the specific mist particle size so that all of the ozone contacts the medium of sanitizing rather than escaping into the air. This allows hard and soft surfaces along with particles floating in the air to be contacted and sanitized. Therefore, almost all of the ozone is used in the actual sanitizing process and not dissipated to the air. This reduces or eliminates the need for personal protection equipment and OSHA requirements for workers.
To generate dry mist, air from air blower 42 (under low pressure) and ozone from ozone generator 44 are simultaneously directed into the blending chamber 30e in water storage tank 30, above the surface 60a of the water 60. The ultrasonic oscillator 40 generates dry mist that rises into air flow and ozone flow volume ratios to saturate the dry mist blending chamber area 30e completely with and ozone-saturated dry mist. The ozone-saturated dry mist in chamber 30e is directed, under low relative pressure, through a distribution and sanitizer hose 52 and out a nozzle 50 onto a desired hard or soft surface and airborne particles to be sanitized and/or disinfected, without wetting the surface.
An electronic controller 54 is used to operate and manage distribution of the ozone-saturated dry mist sanitizer, and to control the generation of ozone O3 from the pure O2 oxygen supply tank 14 supply and pressure valves 14a, and to ensure and maintain saturation quantity and ratios for the sanitizing and/or disinfecting ozone-saturated dry mist for maximum efficiency. Electric power is provided to controller 54 by power unit 54a and for the ultrasonic oscillator 40, the ozone generator 44, and the air blower 42, with inlet plugs.
The air blower air and ozone flow rates contribute to control the amount of ozone to dissolve sufficient ozone to saturate the dry mist in the water storage tank blending chamber 30e to obtain the optimum ratio of dry mist and dissolved ozone for sanitizing and/or disinfecting hard and soft surfaces and airborne particles. In some embodiments, generation and control of air and ozone ratios are the responsibility of sensors and the controller 54 in its operation of all of the essential components of the system.
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The mobile platform exterior housing 12 includes a manual handle 18 and four wheels 16 that allow the system 10 to be manually positioned and moved to different desired locations for sanitizing and disinfecting with a dispensing hose and nozzle, in some embodiments.
Door 12c supports an oxygen tank 14 that is secured to the door 12c by a support bracket 20 that firmly holds the oxygen tank 14 in place, while being suspended and attached to housing 12. An oxygen tank 14 manual on/off flow valve 14a is provided on oxygen tank 14. Another on/off flow valve 22 and oxygen pressure gauges 24 that can measure the pressure in the oxygen tank 14, while valve 22 allows the oxygen tank to be turned on and off, when providing oxygen to an ozone generator 44, (
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A major component of the system 10 is a water storage tank 30 that occupies a large volume inside of the exterior housing 12. The water storage tank 30 is substantially a rectangular, six-sided cube or rectangular prism that is used to receive and store pure water. The water, vibrated by an ultrasonic oscillator, becomes the ozone-saturated dry mist used in the invention. The water storage tank 30 has four rigid metal walls that are substantially rectangular, a rectangular floor or base and a rectangular top that has at least two access fittings around ports. One access fitting port is for receiving pure water to be used in the water storage tank and a second access fitting port is for dispensing the ozone-saturated dry mist sanitizer from the water storage tank 30, described in detail below.
In
Inside the water storage tank 30 there is an inductive outside float, housing an ultrasonic oscillator (explained below) used to generate the dry mist that gets mixed with incoming air from air blower 42 along with ozone being generated by the ozone generator 44. This operation is discussed in more detail, below. Near the bottom of the water storage tank 30 is a drain and drain valve 34 that allow the water storage tank 30 to be drained by gravity when necessary to remove any undesired water.
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The dispensing and sanitizing method and system can create a sanitizing and/or disinfecting, ozone-saturated dry mist cloud to sanitize and/or disinfect surfaces and airborne particles by creating a dispersed sanitizing evaporating dry mist vapor, super-saturated with ozone. The sanitizing, ozone-saturated dry mist is created using a pressure differential dispersant method. The ozone-saturated dry mist cloud will sanitize and or disinfect hard surfaces and airborne particles and penetrate porous surfaces and ambient air to sanitize and/or disinfect. It kills bacteria and viruses, and other pathogens on hard and soft surfaces and in ambient air.
In some embodiments, a sanitizing apparatus utilizing the components described in
There are numerous examples of devices and articles that can be sanitized and disinfected of bacteria and viruses and other biological pathogens using the invention described herein, such as: modes of transportation, delivery vehicles, automobiles, trucks, ambulances, complete airplane including ventilation, trains, buses, spacecraft, subways, cruise ships, and boats; also buildings, including nursing homes, hotels, restaurants, motels, hospitals, office spaces, grocery stores, grocery carts; food processing, buffets and salad bars, kitchens and food preparation service areas; air conditioning ventilation systems, and indoor and outdoor furniture.
The foregoing is considered as illustrative only of the principles of the invention. Numerous changes and modifications will readily occur to those skilled in the art, as it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all such suitable changes or modifications in structure and operation which may be resorted to are intended to fall within the scope of the claimed invention.
This application claims the benefit of provisional U.S. Patent Application Ser. No. 63/025,649, filed on May 15, 2021.
Number | Date | Country | |
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62025649 | Jul 2014 | US |