Process cartridge and electrophotographic image forming apparatus

Information

  • Patent Grant
  • 6463234
  • Patent Number
    6,463,234
  • Date Filed
    Wednesday, January 3, 2001
    23 years ago
  • Date Issued
    Tuesday, October 8, 2002
    21 years ago
Abstract
A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus includes a first frame; a second frame rotatablely coupled with the first frame; an electrophotographic photosensitive drum provided in the first frame; a developing member, provided in the second frame, for developing a latent image formed on the photosensitive drum with a developer; a cleaning member, provided in the first frame, for removing the developer remaining on the drum; a removed developer feeding member, provided in the first frame, for transporting the developer removed by the cleaning member; a drum driving force receiving member, provided in the first frame, for receiving, from the main assembly, a driving force for rotating the drum when the process cartridge is mounted to the main assembly; a development driving force receiving member, provided in the second frame, for receiving, from the main assembly, a driving force for rotating the developing member when the process cartridge is mounted to the main assembly of the apparatus; a driving force transmitting member, provided in the second frame, for transmitting, to the removed developer feeding member, the driving force received from the main assembly by the development driving force to rotate the removed developer feeding member.
Description




FIELD OF THE INVENTION AND RELATED ART




The present invention relates to a process cartridge, and an electrophotographlc image forming apparatus in which a process cartridge is removably installable, and which form an image on recording medium.




Here, an electrophotographic image forming apparatus is an apparatus that forms an image on a recording medium with the use of an electrophotographic image forming method. As an example of an electrophotographic image forming apparatus, an electrophotographic copying machine, an electrophotographic printer (for example, laser beam printer, LED printer, and the like), a facsimile apparatus, a word processor, and the like can be included.




A process cartridge is cartridge that is removably installable in the main assembly of an image forming apparatus, and in which a single or plural processing means and an electrophotographic photosensitive drum, are integrally placed. More specifically, a process cartridge is: a process cartridge that removably installable in the main assembly of an image forming apparatus, and in which a charging means, either a developing means or a cleaning means, and an electrophotographic photosensitive member, are integrally placed; a cartridge that is removably installable in the main assembly of an image forming apparatus, and in which at least one of the processing means among a charging means, a developing means, and a cleaning means, and an electrophotographic photosensitive drum, are integrally placed; or a cartridge that is removably installable in the main assembly of an image forming apparatus, and in which at least a developing means among the aforementioned processing means, and an electrophotographic photosensitive member, are integrally placed.




Conventionally, an electrophotographic image forming apparatus that employs an electrophotographic-image-forming process employs a process-cartridge system, according to which an electrophotographic photosensitive member, and a single or a plurality of the aforementioned processing means, which act upon an electrophotographic photosensitive member, are integrally placed in a cartridge removably installable in the main assembly of an image forming apparatus. According to this process-cartridge system, an image forming apparatus can be maintained by the users themselves, without relying on service personnel, remarkably improving operational efficiency. Thus, a process-cartridge system is widely used in the field of an image forming apparatus.




Referring to

FIGS. 16 and 17

, the conventional technologies regarding the aforementioned process cartridge will be described.




A conventional process cartridge


200


comprises a cleaning unit


201


, a development unit


202


, and a developer containing unit


203


. The cleaning unit


201


holds a photosensitive drum


204


, a charge roller


205


, a cleaning blade


206


, a removed developer conveying member


207


, and the like. The development unit


203


and developer containing unit


203


are fixed to each other, and jointly hold a development roller


209


, a development blade


210


, a developer conveying member


211


, a stirring member


212


, and the like.




The photosensitive drum


204


is rotated by the driving force transmitted thereto from a drum driving force inputting portion, which is provided on the main assembly side of an image forming apparatus, to a driving gear


213


positioned in such a manner that the axial line of the driving gear


213


aligns with the axial line of the photosensitive drum


4


. On the other hand, the development roller


209


rotates as it receives the driving force from a driving gear


213


, which receives the driving force from a driving gear


214


. Further, a driving force is transmitted to the stirring member


212


in the developer containing unit


203


, by the developer stirring member driving gear


216


that receives a driving force from the driving gear


214


by way of idler gears


215




a


and


215




b


. The developer conveying member


211


in the development unit


202


rotates as the driving force is transmitted thereto by a developer conveying member driving gear


218


to which driving force is transmitted from the developer stirring member driving gear


216


by way of an idler gear


217


. The removed developer conveying member


207


rotates in the counterclockwise direction as the driving force is put into a removed developer conveying member driving gear


220


by way of an idler gear


219


.




There has been a tendency to increase the developer capacity of a process cartridge in order to increases the cartridge-exchange interval, that is, the service life, of a conventional process cartridge such as the one described. As a result, the amount of the removed toner has increased, making it necessary to increase the capacity of the removed developer storing portion of a process cartridge.




With the increase in the amount of the removed developer, the load applied to the removed developer conveying member is bound to increase. On the other hand, in order to reduce the overall size of an image forming apparatus, the process cartridge size must be reduced.




SUMMARY OF THE INVENTION




The primary object of the present invention is to provide a process cartridge capable of efficiently storing the removed developer in its removed developer storage portion, and an electrophotographic image forming apparatus in which such a process cartridge is removably installable.




Another object of the present invention is to provide a compact process cartridge, the size of which is realized by efficiently storing the removed developer in its removed developer storage portion, in spite of the increase in the amount of the removed developer, resulting from an increase in the service life of a process cartridge, and an electrophotographic image forming apparatus in which such a process cartridge is removably installable.




Another object of the present invention is to provide a process cartridge in which the increase in the amount of the load placed upon a removed developer conveying member for conveying the removed developer, does not affect the rotation of the photosensitive drum, and an electrophotographic image forming apparatus in which such a process cartridge is removably installable.




Another object of the present invention is to provide a process cartridge which is removably installable in the main assembly of an electrophotographic image forming apparatus, and which comprises: a first frame portion; a second frame portion pivotally attached to the first frame portion; an electrophotographic photosensitive drum, which is placed in the first frame portion; a developing member, which is placed in the second frame portion to develop an electrostatic latent image formed on the photosensitive drum, with the use of developer; a cleaning member, which is placed in the first frame portion to remove the developer remaining on the photosensitive drum; a removed developer conveying member, which is placed in the first frame portion to convey the developer removed by the cleaning member; a drum driving force transmitting member, which is placed in the first frame portion to receive the force for rotationally driving the photosensitive drum, from the main assembly of an image forming apparatus, when the process cartridge is in the apparatus main assembly; a developing member driving force transmitting member, which is placed in the second frame portion to receive the force for rotationally driving the developing member, from the apparatus main assembly, when the process cartridge is in the apparatus main assembly; and a driving force transmitting member, which is placed in the second frame portion to transmit to the removed developer conveying member, the force received by the developing member driving force transmitting member from the apparatus main assembly, in order to rotate the removed developer conveying member, and also to provide an electrophotographic image forming apparatus in which such a process cartridge is removably installable.




These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a drawing for showing the general structure of the electrophotographic image forming apparatus in the first embodiment.





FIG. 2

is a drawing for showing the general structure of the process cartridge in the first embodiment of the present invention.





FIG. 3

is a drawing for showing the driving force transmission mechanism in the process cartridge.





FIG. 4

is an external view of the process cartridge.





FIG. 5

is a drawing for showing the procedure for installing the process cartridge into the apparatus main assembly.





FIG. 6

is a drawing for showing the process cartridge in the second embodiment of the present invention.





FIG. 7

is a drawing for showing the general structure of the electrophotographic image forming apparatus in the third embodiment of the present invention.





FIG. 8

is a schematic sectional view of the process cartridge in the third embodiment of the present invention.





FIG. 9

is a perspective view of the process cartridge in the partially disassembled state.





FIG. 10

is a perspective view of the process cartridge as seen from above, with the walls of the removed developer storing portion and driving force transmitting mechanism partially removed.





FIG. 11

is a drawing for showing how the first frame portion and second frame portion are joined.





FIG. 12

is a drawing for showing the drum driving force transmitting member on the process cartridge side, and the drum driving force transmitting member on the main assembly side of an image forming apparatus.





FIG. 13

is a drawing for showing the connecting member of the driving force transmitting mechanism of the development unit.





FIG. 14

is a drawing for showing the driving force transmitting mechanism of the process cartridge.





FIG. 15

is a drawing for showing the reaction of the driving force transmitting mechanism when the first frame portion pivots.





FIG. 16

is a drawing for showing a conventional process cartridge





FIG. 17

is a drawing for showing the conventional process cartridge.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Embodiment 1




First, the process cartridge and electrophotographic image forming apparatus in this embodiment will be described with reference to the appended drawings.

FIG. 1

is a drawing for showing the general structure of the electrophotographic image forming apparatus in this embodiment, and

FIG. 2

is a drawing for showing the structure of the process cartridge in this embodiment.

FIG. 3

is a drawing for showing the driving force transmitting mechanism in this embodiment, and

FIG. 4

is an external view of the process cartridge.

FIG. 5

is a drawing for showing the procedure for installing the process cartridge into the main assembly of the image forming apparatus.




In the following description of the present invention, the “widthwise direction” of the process cartridge is the direction in which the process cartridge is installed into, or removed from, the apparatus main assembly, whereas the “longitudinal direction” of the process cartridge means is the direction perpendicular (roughly perpendicular) to the direction in which the process cartridge is installed into, or removed from, the apparatus main assembly. The “top surface” of the process cartridge is the surface of the process cartridge that faces upward when the process cartridge is in the apparatus main assembly, whereas the “bottom surface” of the process cartridge is the surface of the process cartridge that faces downward when the process cartridge is in the apparatus main assembly.




(Electrophotographic Image Forming Apparatus)




The image forming apparatus


101


illustrated in.

FIG. 1

is a laser beam printer which employs an electrophotographic image forming method. First, the structure of the conveying means for conveying a sheet of recording medium P (recording paper, OHP sheet, and the like) will be described. Plural sheets of recording medium P are placed in layers in a cassette


102


. The leading edge portion of the top sheet of the layers of recording media P is kept in contact with the peripheral surface of a sheet feeding roller


105


by a sheet feeding plate


104


which is under the pressure generated by a pair of sheet feeding springs


103


. The cassette


102


can be pulled out of the apparatus main assembly in the rightward direction in

FIG. 1

, so that the users can place plural sheets of recording medium P in the cassette


102


. As the cassette


102


is pulled out from the apparatus main assembly, a pair of shafts


103




a


slide upward, being guided by a pair of grooves (unillustrated) in the side walls of the cassette


102




a


. As a result, the sheet feeding plate


104


descends to the bottom of the cassette


102


to allow recording medium P to be smoothly loaded into the cassette


102


.




A feeding roller


105


is fixed to a shaft


105




a


. The shaft


105




a


is provided with a clutch and a solenoid switch (unillustrated), which are attached to one of the longitudinal ends of the shaft


105




a


, in order to control the rotational driving of the feeding roller


105


. On the leading edge side of the recording medium P with respect to the feeding roller


105


, in terms of the direction in which the recording medium P is conveyed, a separating claw


106


is located. Further, on the leading edge side of the recording medium P with respect to the separating claw


106


, a cassette entrance guide


107


is positioned close to the separating claw


106


, being enabled to be pivotally moved by the pressure from a spring (unillustrated). Further, the base portion


108


of the apparatus main assembly is provided with a pair of guide portions


109


, extending in parallel to the lateral walls of the cassette


102


to guide the recording medium P to a registration roller


113


.




As a solenoid switch (unillustrated) is turned on by a sheet feeding start signal, a driving force is transmitted to the shaft


105




a


through the clutch. As a result, the feeding roller


105


is rotated to guide the recording medium P to the cassette entrance guide


107


. Then, only the top recording medium P is sent out of the cassette


102


because of the coefficient of friction. Then, the rotation of the feeding roller


105


causes the leading edge of the recording medium P to reach the nip portion of the registration roller


113


, from which the recording medium P is released forward to be conveyed to the interface between a photosensitive drum


6


and a transfer roller


12


by the registration roller


113


, in synchronism with the leading edge of a developer image on the photosensitive drum


6


, which will be described later.




Thereafter, the developer image, which has been formed on the photosensitive drum


6


through an image formation process, which will be described later, is transferred onto the recording medium P by a transfer roller


12


that is kept pressed upon the photosensitive drum


6


by a predetermined amount of pressure.




After the transfer of the developer image onto the recording medium P, the recording medium P is guided into a fixing means


116


by a fixing-means-entrance guide


114


. As the recording medium P passes through the nip between a fixing roller


117


and a pressure roller


118


, the developer image is fixed to the surface of the recording medium P. Then, the recording medium P is discharged from the apparatus main assembly by a discharge roller


120


, and accumulated in a delivery tray


122


provided next to a sheet delivery opening


121


.




Next, the structure of a scanner unit


124


, which is a laser based optical system of the image forming station, will be described. A beam L of laser light is moved by the rotational driving of a polygon mirror


126


, in a manner to scan the peripheral surface of the photosensitive drum


6


in a direction parallel to the generating line of the photosensitive drum


6


. During this scanning movement of the laser beam L, the laser of the scanning unit


124


is turned on and off to change the potential level of the illuminated points on the photosensitive drum


6


to a predetermined level. As a result, an electrostatic latent image is formed on the photosensitive drum


6


.




(Process Cartridge)




Next, referring to

FIG. 2

, the structure of a cartridge


1


will be described. The cartridge


1


in this embodiment comprises: the photosensitive drum


6


; a charge roller for charging the photosensitive drum


6


for image formation (primary charge); a development station


2


for developing an electrostatic latent image formed on the photosensitive drum


6


; a developer container


3


for holding developer; a cleaning station


4


for recovering the developer remaining on the peripheral surface of the photosensitive drum


6


after image transfer; a removed developer storing portion for storing the removed and recovered developer; and the like. The development station


2


and developer container


3


are constructed as two integral parts of a development unit.




The image forming method employed by the image forming apparatus in this embodiment is one of the commonly known electrophotographic processes. The structure of the cartridge


1


in this embodiment will be described with reference to this electrophotographic process. The charge roller


7


is positioned adjacent to the peripheral surface of the photosensitive drum


6


, on the upstream side of the exposing point, that is, the point at which the peripheral surface of the photosensitive drum


6


is exposed to the laser beam L. The charge roller


7


is a semiconductive elastic member, which is kept pressed upon the photosensitive drum


6


by a predetermined amount of pressure, and follows the rotation of the. photosensitive drum


6


. As bias is applied to the charge roller


7


, the peripheral surface of the photosensitive drum


6


is uniformly charged. Then, as described above. the peripheral surface of the photosensitive drum


6


is scanned by the laser beam L, and as a result, an electrophotographic latent image is formed on the peripheral surface of the photosensitive drum


6


.




Meanwhile, a certain amount of the developer t in the developer container, which is the same in polarity as the primary charge, is picked up by a stirring member


8


, and is sent into the development station


2


, through a developer supplying opening


9


, by the stirring member


8


. Then, the developer t is adhered to the peripheral surface of a development roller


10


, and is formed into a thin layer of the developer t by a development blade


11


while being triboelectrically charged by the development blade


11


In addition, bias is applied to the development roller


10


. As a result, the developer t is adhered to the. peripheral surface of the photosensitive drum


6


, in a pattern which reflects the electrostatic latent image on the peripheral surface of the photosensitive drum


6


. Consequently, the latent image is developed into a developer image, or a visible image. Then, the developer image, or an image realized as a visible image, on the photosensitive drum


6


. is transferred onto the recording medium P by the transfer roller


12


as described above.




On the other hand, a small amount of developer remains adhered to the peripheral surface of the photosensitive drum


6


even after the image transfer. The cleaning station


4


is provided with an opening


13


which faces the Photosensitive drum


6


. On the upstream side of the opening


13


, a squeezer sheet


14


is positioned in contact with the photosensitive drum


6


, being tilted in a manner to conform to the moving direction of the peripheral surface of the photosensitive drum


6


. On the downstream side of the opening


13


, a cleaning blade


15


as a cleaning member is disposed in contact with the peripheral surface of the photosensitive drum


6


, being tilted in a manner to contradict the moving direction of the peripheral surface of the photosensitive drum


6


. With the provision of the above arrangement, the developer t on the photosensitive drum


6


first slips through the interface between the squeezer sheet


14


and photosensitive drum


6


, is scrapped away from the peripheral surface of the photosensitive drum


6


by the cleaning blade


15


, and then, is collected in the cleaning means containing portion


16


. Thus, the portion of the peripheral surface of the photosensitive drum


6


, which has just passed the cleaning blade


15


, has no developer t, and is used for the image formation process during the following rotation of the photosensitive drum


6


.




There is also a removed developer storing portion


17


in the cleaning means containing portion


16


. The removed developer storing portion


17


is positioned at approximately the same level, above the developer container


3


. The recovered developer is stored in this removed developer storing portion


17


as it is recovered. Also in the cleaning means containing portion


16


, a conveying member


18


for conveying the removed developer, that is, the developer scraped away from the photosensitive drum


6


by the cleaning blade


15


, to the removed developer storing portion


17


, is located. The conveying member


18


extends across practically the entirety of the cleaning means containing portion


16


, in terms of the longitudinal direction. It comprises a metallic plate


19


, which serves as the sheet mount as well as a counter balance, and a sheet


20


of polyethylene-terephthalate (PET), or the like, attached to the metallic plate


19


. With the provision of the above described arrangement. after being recovered onto the cleaning blade


15


, the removed developer t is stored into the removed developer storing portion


17


.




Next, referring to

FIGS. 2 and 3

, the method for driving the cartridge


1


will be described. The development roller


10


is provided with a gear


10




a


, which is attached to one of the longitudinal end of the development roller


10


, and the rotational axis of which coincides with that of the development roller


10


. The stirring member


8


is provided with a gear


8




a


, which is fixed to the stirring member


8


, on the same side as the gear


10




a


, and rotates with the stirring member


8


. Further, the conveying member


18


is provided with a gear


18




a


, which is fixed to the conveying member


18


in the same manner as the gears


10




a


and


8




a.






The development unit which comprises the development station


2


and developer container


3


is provided with a gear


21


, which is rotatably attached to the side wall of the development unit. To this gear


21


, a driving force is transmitted from a gear


22


(

FIG. 5

) provided on the apparatus main assembly side. The driving force inputted into the gear


21


is transmitted to the aforementioned gear


10




a


by way of idler gears


23


and


24


. The idler gear


24


transmits a driving force to the aforementioned gear


8




a


through an idler gear


25


. Further, to the gear


18




a


, the driving force inputted into the aforementioned gear


21


is transmitted by way of the idler gear


23


and an idler gear


26


.




With the provision of the above described structural arrangement, the gear


10




a


for transmitting the driving force to the development roller


10


and the gear


18




a


for transmitting the driving force to the aforementioned conveying member


18


can be positioned adjacent to each other, enabling the gear


18




a


to receive the driving force from the driving system comprising the gear


21


, gear the


10




a


, and the gears between them. Therefore, the number of gear trains can be reduced to reduce the space necessary for the gear trains.




Next, referring to

FIGS. 4 and 5

, the installation of the cartridge


1


into the apparatus main assembly


101


, and the removal of the cartridge


1


from the apparatus main assembly, will be described, and the positioning of the cartridge


1


relative to the apparatus main assembly


101


will be described. The cartridge


1


is installed into, or removed from, the apparatus main assembly


101


, using a handle


27


of the shell portion of the cartridge


1


. A user installs the cartridge


1


into the cartridge space in the apparatus main assembly, by holding this handle


27


. With the provision of the following positioning mechanism, and guiding mechanism, the cartridge


1


can be accurately installed into, and positioned relative to, the apparatus main assembly


101


.




The external frame


1




a


of the cartridge


1


is provided with a flanges


28


for positioning the cartridge


1


, and a pair of ribs


29


which prevent the skewing of the cartridge


1


, and serve as guides, during the installation of the cartridge


1


into the apparatus main assembly


101


. On the other hand, the base


108


of the apparatus main assembly


102


is provided with a pair of guiding slots


30


which guide the aforementioned ribs


29


while controlling the skewing of the cartridge


1


, and a positioning portion


31


for position the cartridge


1


relative to the apparatus main assembly.




Further, the external frame portion


10




a


is provided with a slot


32


, through which the tooth flank of the gear


21


is partially exposed. During the insertion of the cartridge


1


into the apparatus main assembly


101


, as the flange


28


comes into contact with the positioning portion


31


, the exposed portion of the tooth flank of the gear


21


meshes with the gear


22


, making it possible for the driving force to be transmitted.




One of the longitudinal ends of the photosensitive drum


6


is provided with a coupling means (unillustrated), the axial line of which coincides with that of the photosensitive drum


6


, and which is integral with the photosensitive drum


6


, whereas the apparatus main assembly


101


is provided with a driving force inputting means (unillustrated), which is different from the gear


22


. Also during the insertion of the cartridge


1


into the apparatus main assembly


101


, as the flange


28


comes into contact with the positioning portion


31


, that is, as the flange


28


reaches a predetermined position, the driving force inputting means transmits the driving force to the coupling means integral with the photosensitive drum. Incidentally, the coupling means may be either a gear-type coupling or a jaw-type coupling.




Since the means for driving the photosensitive drum


6


, the means for driving the development roller


10


, and the mechanism for driving the development roller


10


, the stirring member


8


, and the conveying member


18


, are independently provided, it does not occur that the fluctuation in the rotation of the stirring member


8


and/or conveying member


18


, and the vibrations of the stirring member


8


and/or conveying means


18


, are directly transmitted to the means for driving the photosensitive drum


6


. Therefore, even if the accumulation of the removed developer increases the amount of the load which applies to the conveying member


18


, the rotation of the photosensitive drum


6


is not likely to be affected.




Embodiment 2




Referring to

FIG. 6

, the process cartridge in this embodiment of the present invention will be described. The portions of the process cartridge in this embodiment, the descriptions of which will be the same as those of the process cartridge in the first embodiment, will be given the same referential codes and their actual descriptions will be omitted here. Also in this embodiment, a conveying member


18


for conveying the removed developer from the top surface of a cleaning blade


15


to a removed developer storing portion


17


, is provided in the cleaning means containing portion


16


as in the first embodiment.




The transmission of the driving force to the gear


10




a


of a development roller


10


, and the gear


8




a


of a stirring member


8


, is the same as that in the first embodiment, except for a minor difference. That is, in the first embodiment, the driving force is transmitted from the gear


21


to the gear


18




a


by way of idler gears


23


and


26


, whereas in this embodiment, the driving force is transmitted to gear


18




a


from the gear


8




a


by way of gears


26


and


33


.




The provision of the above described structural arrangement makes it possible for the gear


18




a


to receive the driving force from the driving mechanism comprising the gears from gear


21


to gear


10




a


. Therefore, the same effects as those in the first embodiment can be obtained.




Embodiment 3




The process cartridge and electrophotographic image forming apparatus in this third embodiment of the present invention will be described with reference to the appended drawings.

FIG. 7

is a drawing for showing the general structure of the electrophotographic image forming apparatus in this embodiment, and

FIG. 8

is a sectional view of the process cartridge in this embodiment.

FIG. 9

is a perspective view of the partially disassembled process cartridge in this embodiment, and

FIG. 10

is a perspective view of the process cartridge as seen from above, with the walls of the removed developer storing portion and driving force transmission mechanism partially removed

FIG. 11

is a drawing for showing how the first and second frame portions are joined, and

FIG. 12

is a drawing for showing the drum driving force transmitting portion on the cartridge side and the drum driving force transmitting portion on the apparatus main assembly side.

FIG. 13

is a drawing for showing the connecting member of the driving force transmitting mechanism of the development unit, and

FIG. 14

is a drawing for showing the driving force transmitting mechanism on the process cartridge side.

FIG. 15

is a drawing for showing the reaction of the driving force transmitting mechanism on the process cartridge side when the first frame portion pivots.




(Electrophotographic Image Forming Apparatus)




First, referring to

FIG. 7

, the overall structure of the electrophotographic image forming apparatus will be described. The image forming apparatus


130


illustrated in

FIG. 7

is a full-color laser beam printer which employs an electrophotographic image forming method. In the main assembly


150


of this image forming apparatus


130


, four cartridge spaces


150




a


-


150




d


are provided, being aligned in the vertical direction, into which cartridges


40


are removably installed. All of the cartridges


40


placed in their own cartridge spaces are exactly the same in structure, but are different in the color of the developer t stored therein. More specifically, the cartridge space


150




a


holds a cartridge


40




a


in which developer t of cyan color is stored; the cartridge space


150




b


holds a cartridge


40




b


in which developer t of yellow color is stored; the cartridge space


150




c


holds a cartridge


40




c


in which developer t of magenta color is stored; and the cartridge space


150




d


holds a cartridge


40




d


in which developer t of black color is stored.




With the four process cartridges


40




a


-


40




d


properly placed in the main assembly


150


of the image forming apparatus


130


, four photosensitive drums


44




a


-


44




d


align in the vertical direction. Photosensitive drums


44


are rotated in the counterclockwise direction in the drawing. Adjacent to the peripheral surfaces of the photosensitive drums


44




a


-


44




d


, charge rollers


45




a


-


45




d


for uniformly charging the peripheral surfaces of the photosensitive drums


44




a


-


44




d


, development unit


42




a


-


42




d


for developing an electrostatic latent image; an electrostatic transferring apparatus


134


for transferring the developer image on each photosensitive drum


44


onto a recording medium P, and cleaning members


46




a


-


46




d


for removing the developer remaining on the photosensitive drums


44




a


-


44




d


, are disposed, correspondingly, in the listed order in terms of the rotational directions of the photosensitive drums


44




a


-


44




d


.




Referential codes


131




a


-


131




d


designate scanner units which form an electrostatic latent image on the corresponding photosensitive drums


44




a


-


44




d


by projecting a laser beam onto the peripheral surface of the corresponding photosensitive drums


44




a


-


44




d


, while modulating the laser beam according to image information.




Each cartridge


40


integrally comprises the photosensitive drum


44


, a charge roller


45


, a development unit


42


, and a cleaning member


46


. The cartridge


40


will be described later in detail.




The photosensitive drum


44


comprises an aluminum cylinder, for example, with a diameter of 30 mm, and a layer of organic, photoconductive material (OPC based photosensitive drum) coated on the peripheral surface of the aluminum cylinder. The photosensitive drum


44


is rotatably supported, at its longitudinal ends, by supporting members. As a driving force is transmitted to one of the longitudinal ends of the photosensitive drum


44


from a driving motor (unillustrated), the photosensitive drum


44


rotates in the counterclockwise direction in the drawing.




The charge roller


45


is an elastic roller and is of a contact type. In other words, as charge bias is applied to the charge roller


45


, with the charge roller


45


placed in contact with the peripheral surface of the photosensitive drum


44


, and the peripheral surface of the photosensitive drum


45


is uniformly charged.




The scanner units


131




a


-


131




d


are positioned at about the same levels as the corresponding photosensitive drums


44




a


-


44




d


. Beams of light modulated with image signals are projected from laser diodes (unillustrated) upon polygon mirrors


132




a


-


132




d


, which are being rotated at a high speed. The beams of the image forming light, or the beams of light modulated with image signals, are reflected by the polygon mirrors


132




a


-


132




d


, and are focused upon the peripheral surfaces of the photosensitive drum


44




a


-


44




d


through focusing lenses


133




a


-


133




d


, selectively exposing the peripheral surfaces of the photosensitive drums


44




a


-


44




d


. As a result, an electrostatic latent image is formed on the peripheral surface of each of the photosensitive drums


44




a


-


44




d.






As described above, the development unit


42


contains one developer among the yellow, magenta, cyan, and black developers t. The developer is coated on the peripheral surface of the development roller


51


, that is, a developing member, while charging the developer. Also, a development bias is applied to the development roller


51


positioned so that the peripheral surface of the development roller


51


becomes microscopically close to, and parallel to, the peripheral surface of the photosensitive drum


44


on which a latent image is present. As a result, developer is transferred onto the peripheral surface of the photosensitive drum


44


, across the areas corresponding to the low potential level portions of the electrostatic latent image. Consequently, a developer image is formed (developer) on the photosensitive drum


44


.




An endless belt


135


is positioned so that it remains in contact with all of the photosensitive drums


44




a


-


44




d


while it is circularly driven. The belt


135


is approximately 700 mm in circumference and is formed of film with a thickness of 150 μm. It is stretched around four rollers: a driver roller


136


, follower rollers


137




a


and


137




b


, and a tension roller


138


, and Is circularly driven in the direction indicated by an arrow mark X in the drawing. The recording medium P is kept pressed directly upon the outwardly facing surface of the belt


135


by a roller


144


, and electrical voltage is applied between the belt


135


and roller


144


to induce electrical charge between the recording medium P, which is dielectric, and the dielectric layer of the belt


135


. As a result, the recording medium P is electrostatically adhered to the outwardly facing surface of the belt


135


, assuring that the recording medium P is conveyed, being kept properly positioned, to the interface (transfer station) between the belt


135


and the photosensitive drum


44


.




Within the loop of the belt


135


, transfer rollers


139




a


-


139




d


are positioned, being kept in contact with the belt


135


, at the points corresponding to the photosensitive drums


44




a


-


44




d


, by a predetermined amount of pressure. Positive electrical charge is applied from these transfer rollers


139


to the recording medium P through the belt


135


. The developers images on the photosensitive drums


44




a




20




44




d


, which are negative in polarity, are transferred one after another onto the recording medium P while the recording medium P is conveyed in contact with the photosensitive drums


44




a


-


44




d


, by the electrical fields generated by these electrical charges.




A conveying portion


140


is a portion for conveying the recording medium P. In a sheet feeding cassette


141


, plural sheets of recording medium are stored. During an image forming operation, a feeding roller


142


is rotationally driven to feed out the plural sheets of recording medium and convey them forward, one by one, in coordination with the progression of the image forming operation. As the recording medium P is conveyed, it bumps against a pair of registration rollers


143


, being thereby straightened if it were skewed. Then, the recording medium P is released to the belt


135


by the pair of registration rollers


143


in synchronism with the rotation of the belt


135


, that is, in synchronism with the leading edges of the developer images on the photosensitive drums


44




a


-


44




d


. More specifically, the pair of registration rollers


143


begins to be rotated with such a timing that the leading edge of the developer image on the photosensitive drum


44




a


, or the most upstream photosensitive drum, arrives at the interface between the photosensitive drum


44




a


and belt


135


, at the same time as the leading edge of the recording area of the recording medium P on the belt


135


arrives at the interface between the photosensitive drum


44




a


and belt


135


.




After the transfer of the developer image onto the recording medium P, the recording medium P separates from the belt


135


due to the curvature of the driving roller


136


, and is conveyed into a fixing station


145


, which is where the plural developer images on the recording medium P are fixed to the recording medium P. More specifically, the fixing station


145


comprises a heat roller


146


, and a pressure roller


147


which is kept pressed upon the heat roller


146


to assure that heat and pressure is properly applied to the recording medium P. As the recording medium P, on which the transferred developer images are borne unfixed, is passed through the fixing station


145


, the developer is melted by the heat and fixed as a full-color image to the recording medium P by the pressure. After the fixation of the developer images, or the formation of the full-color image, the recording medium P is discharged out of the apparatus main assembly through a delivery station


149


by a pair of discharge rollers


148


.




(Process Cartridge)




Next, referring to

FIGS. 8-15

, the cartridge


40


(


40




a


-


40




d


) in this embodiment will be described. This cartridge


40


comprises a drum unit


41


, which is enclosed in the first frame portion, and a development unit


42


, which is enclosed in the second frame portion. As will be described later, the two units are connected by a pair of pins so that the two units are rendered pivotal relative to each other about a pivotal axis


43


which coincides with the axes of the pair of pins.




(First Frame Portion)




Referring to

FIG. 8

, the drum unit


41


enclosed in the first frame portion contains a photosensitive drum


44


, which is rotatably supported by the drum unit


41


with the use of a shaft


44




a


. In addition, the drum unit


41


contains a charge roller


45


for uniformly charging the peripheral surface of the photosensitive drum


44


, a cleaning member


46


for removing the developer remaining on the photosensitive drum


44


by making contact with the photosensitive drum


44


, a removed developer storing portion


47


located above a developer storing portion


52


, which will be described later, and a removed developer conveying mechanism


48


. Further, the drum unit


41


has a pair of holes


41




a


(

FIG. 9

) for connecting the drum unit


41


and development unit


42


. The center lines of the holes


41




a


coincide with the pivotal axis


43


.




Incidentally, a term “above” is used with reference to such a condition that the cartridge


40


is properly seated in the apparatus main assembly


150


.




As described above, the developer which remains on the photosensitive drum


44


after image transfer is scraped away by the cleaning member


46


, and the removed developer is conveyed into the removed developer storing portion


47


by the removed conveying mechanism


48


.




The removed developer conveying mechanism


48


is provided with a developer advancing plate


49


, or a removed developer conveying member, which is rotatably attached to a crank


50


rotatably supported by the removed developer storing portion


47


. The crank


50


is formed of a piece of metallic rod, and has a rotational diameter of 5 mm. The rotation of the crank


50


causes the developer advancing plate


49


to reciprocally move in the direction (direction H indicated by arrow mark in

FIG. 10

) to convey the removed developer from the adjacencies of the cleaning member


46


to the removed developer storing portion


47


. The developer advancing plate


49


is a piece of metallic plate with a thickness of 1 mm, and is provided with partitions


49




a


for conveying the developer forward.




Incidentally, a screw may be employed as the removed developer conveying member, although the developer advancing plate


49


is employed in this embodiment.




(Second Frame Portion)




Referring to

FIG. 8

, the development unit


42


enclosed in the second frame portion is provided with a development roller


51


as a developing member, a developer storing portion


52


which stores developer of relevant color. and a frame portion


54


for developing means. The developer storing portion


52


is located below the removed developer storing portion


47


, and contains stirring members


53




a


and


53




b


which double as a developer sending means.




Incidentally, a term “below” is used with reference to a condition in which the cartridge


40


is properly seated in the apparatus main assembly.




The developer in the developer storing portion


52


is delivered to a developer supplying roller


55


within the developing means frame portion


54


by a stirring member


53


. Then, the developer is adhered to the peripheral surface of the development roller


51


, which is rotating in the clockwise direction (direction of arrow mark Y), by the developer supplying roller


55


, which is rotating in the clockwise direction (direction of arrow mark Z), and a development blade


56


kept pressed upon the peripheral surface of the development roller


51


. As the developer is adhered to the peripheral surface of the development roller


51


, it is given electrical charge.




(Connection Between First and Second Frame Portions)




Referring to

FIG. 9

, the development unit


42


(second frame portion) is provided with a pair of bearing members


57


and


58


, which are located at the longitudinal ends of the development unit


42


(longitudinal ends of development roller


51


), one for one, for keeping the development unit


42


connected to the drum unit


41


(first frame portion). The bearing members


57


and


58


are provided with holes


57




a


and


58




a


with a bearing surface, respectively. The central axes of the holes


57




a


and


58




a


coincide with the pivotal axis


43


. Through these holes


57




a


and


58




a


, pins


43




a


are inserted into the holes


41




a


with which the drum unit


41


is provided, from the outward side of the bearing members


57


and


58


. As a result, the drum unit


41


and development unit


42


are connected in such a manner that they become pivotal relative to each other as shown in FIG.


11


. Further, the provision of a pair of compression springs


59


, which will be described later, between the two units assures that the peripheral surfaces of the photosensitive drum


44


and development roller


51


remain in contact with each other across the entire ranges of the two rollers in terms of their longitudinal directions.




More specifically, the pair of compression springs


59


are placed between the drum unit


41


and development unit


42


, as shown in

FIG. 8

, so that the photosensitive drum


44


and development roller


51


are kept pressed upon each other by the elasticity of the compression springs


59


.




(Driving Force Transmitting Mechanism)




Next, the driving force transmitting mechanism in the cartridge


40


will be described. In this embodiment, the driving force is independently transmitted to the drum unit


41


and development unit


42


of the cartridge


40


, from the apparatus main assembly.




Referring to

FIG. 9

, the drum unit


41


is provided with a drum driving coupling


60


, as a drum driving force transmitting member on the cartridge side, which is located at the longitudinal end of the photosensitive drum


44


. The axial line of the drum driving coupling


60


coincides with that of the photosensitive drum


44


. To this drum driving coupling


60


, the driving force is transmitted from a coupling


61


, as the driving force transmitting member, on the apparatus main assembly side.




Referring to

FIG. 12

, the coupling


60


on the cartridge side is in the form of a twisted, approximately equilateral, and triangular pillar, whereas the coupling


61


on the main assembly side is in the form of a twisted, approximately equilateral, and triangular hole. The cartridge side coupling


60


engages into the main assembly side coupling


61


in the direction parallel to the longitudinal direction of the photosensitive drum


44


. Then, as the main assembly side coupling


61


begins to rotate, the engagement of the cartridge side coupling


60


into the main assembly side coupling


61


becomes gradually deeper, following the twisted, equilateral, and triangular structures of the two coupling portions. By the time the apparatus side coupling


61


finishes rotating a maximum of 120 degrees, two couplings fully engage with each other, and the driving force begins to be transmitted to the photosensitive drum


44


. Incidentally, the rotational axis of the cartridge side coupling


60


coincides with the rotational axis of the photosensitive drum


44


.




Further, the drum unit


41


has a gear


62


attached to the shaft of the crank


50


of the removed developer conveying mechanism


48


, and an idler gear


63


meshed with the gear


62


(FIG.


14


).




The bearing member


57


, that is, the bearing member on the driven side, of the development unit


42


is provided with shafts


57




b


-


54




d


, around which a gear


64


, and idler gear


65


and


66


, as developing means driving force transmitting members, are fitted, correspondingly. The gear


64


is a helical gear, and driving force is transmitted to this gear


64


from a helical gear


67


as d developing means driving force transmitting member on the main assembly side, as shown in FIG.


14


. Incidentally, in terms of the direction perpendicular to the direction in which the cartridge


40


is inserted into the apparatus main assembly


150


, the gear


46


is located at the same side of the cartridge


40


as the aforementioned cartridge side coupling


60


. Also in terms of the direction perpendicular to the direction in which the cartridge


40


is inserted into the apparatus main assembly


150


, the gear


64


is on the inward side the cartridge side coupling


60


. Also in terms of the direction in which the cartridge


40


is inserted into the apparatus main assembly


150


, the gear


64


is on the downstream side of the cartridge side coupling


60


.




Incidentally, the cartridge


40


is inserted into, or removed from, the apparatus main assembly


150


in the direction perpendicular to the axial line of the photosensitive drum


44


.




The axial line of the shaft


57




b


coincides with the axial line of the through hole


57




a


, the axial line of which coincides with the pivotal axis


43


. The gear


64


is positioned so that its axial line coincides with the axial lines (in other words, pivotal axis


43


) of the aforementioned connecting pins


43




a


by which the drum unit


41


and development unit


42


remain connected to each other.




To sum up, the cartridge


40


in this embodiment comprises: the drum unit


41


; the development unit


42


connected to the drum unit


41


with the use of the pins


43




a


in such a manner that the development unit


42


is rendered pivotal about the pins


43




a


; the photosensitive drum


44


with which the drum unit


41


is provided; the development roller


51


provided in the development unit


42


to develop the electrostatic latent image formed on the photosensitive drum


44


, with the use of the developer t; and the gear


64


as a developing means driving force transmitting member for receiving the driving force for rotating the development roller


51


, from the apparatus main assembly


150


, when the cartridge


40


is in the apparatus main assembly


150


. The gear


64


is positioned in such a manner that its axial line coincides with that of the aforementioned pins


43




a


. It receives a driving force from a direction approximately perpendicular to the longitudinal direction of the development roller


51


. It meshes with the aforementioned helical gear


67


, that is, one of the gears on the main apparatus side, which is provided in the apparatus main assembly


150


, on the downstream side with respect to the axial line of the gear


64


in terms of the direction in which the cartridge


40


is inserted into the apparatus main assembly


150


. It should be noted here that as described above, the cartridge


40


is inserted into the apparatus main assembly


150


from the direction perpendicular to the axial line of the development roller


51


; the gear


64


is provided in the development unit


42


; the gear


64


is exposed through the opening


41




b


of the drum unit


41


; and the gear


64


meshes with the helical gear


67


by the exposed portion.




Incidentally, the direction from which the cartridge side coupling


60


, as a drum driving force transmitting member, receives a driving force from the apparatus main assembly


150


is perpendicular to the direction from which the gear


64


receives a driving force from the apparatus main assembly


150


. With the provision of the above described structure arrangement, when a driving force is inputted into the gear


64


, the moment generated about the pivotal axis


43


by the force F generated by the meshing between the helical gear


67


and gear


64


remains small. In other words, positioning the gear


64


in such a manner that the axial line of the gear


64


coincides with the axial lines of the pins


43




a


which connect the drum unit


41


and development unit


42


, prevents the position of the development unit


42


from changing. This, in turn, prevents the backlash between the gear


64


and helical gear


67


from changing. As a result, a stable image forming operation is possible. Further, when driving force is transmitted from the apparatus main assembly


150


to the development unit


42


, the moment which otherwise will be generated as the driving force is inputted from the apparatus main assembly


150


, is not generated, and therefore, an unsatisfactory image, the cause of which is traceable to cartridge-frame deformation, is not produced.




After being inputted into the gear


64


, the driving force is divisively transmitted. In other words, a part of the driving force inputted into that is transmitted to the development roller


51


, and the stirring member


53


, as well as the removed developer conveying mechanism


48


of the drum unit


41


, by way of driving force transmitting means, or the gear trains.




More specifically, after being inputted into the gear


64


, a part of the driving force is transmitted to the gear


68


attached to one end of the development roller


51


, and the gear


69


attached to one end of the developer supplying roller


55


, by way of the idler gear


65


and


66


which make up the first gear train, and rotates the development roller


51


and developer supplying roller


55


. Incidentally, the idler gear


65


is a step gear, and reduces the rotational velocity of driving force.




Another part of driving force is transmitted to the developer stirring gear


70




a


of the stirring member


53




a


to rotate the stirring member


53




a


, and then is further transmitted, by way of the idler gear


71


, to the developer stirring gear


70




b


of the stirring member


53




b


to rotate the stirring member


53




b.






From the idler gear


71


, the driving force is divisively transmitted. That is, a part of the driving force delivered to the idler gear


71


is transmitted to the idler gear


63


of the drum unit


41


through the idler gear


72


. As described above, the idler gear


63


is meshed with the gear


62


attached to the crank


50


of the removed developer conveying mechanism


48


, and therefore, transmits the driving force to the crank


50


, which in turn transmits the driving force to the developer advancing plate


49


. In other words, a part of the driving force inputted into the gear


64


of the development unit


42


is transmitted to the developer advancing plate


49


, that is, the removed developer conveying member of the drum unit


41


, by way of the driving force transmitting means, that is, the gear train (gears


65


,


70




a


,


71


,


72


,


63


and


62


), and reciprocally moves the developer advancing plate


49


. The idler gears


71


and


63


are stepped, and reduce the rotational velocity of driving force.




It should be noted here that the gears


70




a


,


71


,


70




b


,


72


,


62


and


63


make up the second gear trains. The gears


64


,


65


,


66


,


68


,


69


,


70




a


,


70




b


,


71


and


72


are attached to development unit


42


, and the gears


67


,


62


and


63


are attached to the drum unit


41


.




As described above, according to this embodiment, the means for driving the photosensitive drum


44


is rendered separate from the system for driving the development roller


51


, the stirring member


53


, and the developer advancing plate


49


. Therefore, it does not occur that the fluctuations in the rotational velocity, and vibrations, of the stirring member


53


and developer advancing plate


49


, are directly transmitted to the photosensitive drum


44


. Thus, even when the accumulation of the removed developer results in the increased load upon the developer advancing plate


49


, the rotation of the photosensitive drum


44


is not affected by the increase.




Further, the development unit


42


pivots relative to the drum unit


41


. Thus, the idler gear


72


of the development unit


42


also pivots relative to the idler gear


63


of the drum unit


41


. Therefore, a structural arrangement is made to place the pivotal axis


43


, and the axial lines of the idler gears


72


and


63


, in the same plane as shown in FIG.


15


. With this arrangement, the idler gears


72


and


63


do not interfere with the pivoting of the development


42


relative to the drum unit


41


, and the backlash between the two gears becomes minimum.




The cartridge


40


is provided with an handle


40




a


, which is located on the photosensitive drum side. This handle


40




a


is grasped by a user to install, or remove, the cartridge


40


into, or from, one of the aforementioned cartridge spaces


150




a


-


150




d


in a direction perpendicular to the axial line of the photosensitive drum


44


. Thus, in terms of the direction in which the cartridge


40


is inserted into the apparatus main assembly


150


, the gear


64


is positioned on the downstream side of the cartridge side coupling


60


. Also in terms of the direction in which the cartridge


40


is inserted into the apparatus main assembly


150


, the photosensitive drum


44


, the development roller


51


, and the crank


50


for driving the developer advancing plate


49


, are positioned in the listed order, listing from the upstream side.




In this embodiment, the through hole


57




a


, through which the shaft for the gear


64


is put, and the center line of which coincides with the pivotal


5


axis


43


, is provided in the bearing member


57


. However, a similar structure may be placed in the developing means frame portion


54


, or the developer storing portion


52


instead of the bearing member


57


.




With the provision of the above described structural arrangements, a process cartridge, and an image forming apparatus, in accordance with the present invention, do not suffer from the problem that the increase in the load placed upon the removed developer conveying member by the accumulation of the removed developer affects the rotation of the photosensitive drum.




While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.



Claims
  • 1. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus comprising:a first frame; a second frame rotatably coupled with said first frame; an electrophotographic photosensitive drum provided in said first frame; a developing member, provided in said second frame, for developing an electrostatic latent image formed on said photosensitive drum with a developer; a cleaning member, provided in said first frame, for removing the developer remaining on said photosensitive drum; a removed developer feeding member, provided in said first frame, for transporting the developer removed by said cleaning member; a drum driving force receiving member, provided in said first frame, for receiving, from the main assembly of the apparatus, a driving force for rotating said photosensitive drum when said process cartridge is mounted to the main assembly of the apparatus; a development driving force receiving member, provided in said second frame, for receiving, from the main assembly of said apparatus, a driving force for rotating said developing member when said process cartridge is mounted to the main assembly of the apparatus; and a driving force transmitting member, provided in said second frame, for transmitting, to said removed developer feeding member, the driving force received from the main assembly of the apparatus by the development driving force receiving member to rotate said removed developer feeding member.
  • 2. A process cartridge according to claim 1, wherein said development driving force receiving member includes a gear, wherein the driving force received by said gear is transmitted to said removed developer feeding member by a gear train as said driving force transmitting member to rotate said removed developer feeding member.
  • 3. A process cartridge according to claim 2, wherein said gear train transmits the driving force to a stirring member provided in a developer accommodating portion for accommodating the developer to be used for development to rotate said stirring member, wherein said developer accommodating portion and said stirring member are provided in said second frame.
  • 4. A process cartridge according to claim 1, wherein said development driving force receiving member is disposed downstream of said drum driving force receiving member with respect to a mounting direction of mounting said process cartridge to the main assembly of the apparatus, and wherein said development driving force receiving member and said drum driving force receiving member are provided in the same side with respect to a direction crossing with the mounting direction, and said process cartridge is mounted to the main assembly of the apparatus in the direction crossing with an axial direction of said photosensitive drum.
  • 5. A process cartridge according to claim 4, wherein said drum driving force receiving member is in the form of a coupling, and said development driving force receiving member is in the form of a helical gear, and wherein said helical gear is disposed inside said coupling in the direction crossing with the mounting direction.
  • 6. A process cartridge according to claim 1, wherein said development driving force receiving member is disposed downstream of said drum driving force receiving member with respect to the mounting direction of mounting said process cartridge to the main assembly of apparatus, and wherein said photosensitive drum, a developing roller as said developing member and a crank for driving said removed developer feeding member are arranged in the order named from an upstream side toward a downstream side with respect to the mounting direction.
  • 7. A process cartridge according to claim 6, wherein said first frame is provided with a developer accommodating portion for accommodating a developer to be used for development, wherein a removed developer accommodating portion for accommodating in the removed developer is disposed so as to he above said developer accommodating portion when said process cartridge is mounted to the main assembly of the apparatus, and wherein said removed developer feeding member is disposed in said removed developer accommodating portion.
  • 8. A process cartridge according to claim 1 or 3, wherein said drum driving force receiving member is a cartridge coupling which is engageable with a main assembly coupling provided in the main assembly of the apparatus in the direction along a longitudinal direction of said photosensitive drum and receives a driving force for rotating said photosensitive drum.
  • 9. A process cartridge according to claim 8, wherein said cartridge coupling is in the form of a substantially twisted triangular prism, and said main assembly coupling is a twisted hole having a substantially triangular shape cross-section, and wherein the driving force is transmitted through engagement between the twisted triangular prism and the twisted hole.
  • 10. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus comprising:a first frame; a second frame rotatably coupled with said first frame; an electrophotographic photosensitive drum provided in said first frame; a developing member, provided in said second frame, for developing an electrostatic latent image formed on said photosensitive drum with a developer; a cleaning member, provided in said first frame, for removing the developer remaining on said photosensitive drum; a removed developer feeding member, provided in said first frame, for transporting the developer removed by said cleaning member; a drum driving force receiving member, provided in said first frame, for receiving, from the main assembly of the apparatus, a driving force for rotating said photosensitive drum when said process cartridge is mounted to the main assembly of the apparatus; a development driving force receiving member, provided in said second frame, for receiving, from the main assembly of said apparatus, a driving force for rotating said developing member when said process cartridge is mounted to the main assembly of the apparatus; and a driving force transmitting member, provided in said second frame, for transmitting, to said removed developer feeding member, the driving force received from the main assembly of the apparatus by the development driving force receiving member to rotate said removed developer feeding member, wherein said development driving force receiving member is disposed downstream of said drum driving force receiving member with respect to a mounting direction of mounting said process cartridge to the main assembly of the apparatus, and wherein said development driving force receiving member and said drum driving force receiving member are provided in the same side with respect to a direction crossing with the mounting direction, and said process cartridge is mounted to the main assembly of the apparatus in the direction crossing with an axial direction of said photosensitive drum, wherein said drum driving force receiving member is in the form of a coupling, and said development driving force receiving member is in the form of a helical gear, and wherein said helical gear is disposed inside said coupling in the direction crossing with the mounting direction, and wherein said first frame and second frame are rotatably coupled by a shaft, and said helical gear is coaxial with the shaft.
  • 11. A process cartridge according to claim 10, wherein said development driving force receiving member is disposed downstream of said drum driving force receiving member with respect to the mounting direction of mounting said process cartridge to the main assembly of apparatus, and wherein said photosensitive drum, a developing roller as said developing member and a crank for driving said removed developer feeding member are arranged in the order named from an upstream side toward a downstream side with respect to the mounting direction.
  • 12. A process cartridge according to claim 11, wherein said first frame is provided with a developer accommodating portion for accommodating a developer to be used for development, wherein a removed developer accommodating portion for accommodating in the removed developer is disposed so as to be above said developer accommodating portion when said process cartridge is mounted to the main assembly of the apparatus, and wherein said removed developer feeding member is disposed in said removed developer accommodating portion.
  • 13. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus comprising:a first frame which is disposed such that it takes a relatively upper position when said process cartridge is mounted to the main assembly of the apparatus; a second frame coupled with said first frame for rotation about a shaft, wherein said second frame is disposed such that it takes a relatively lower position when said process cartridge is mounted to the main assembly of the apparatus; an electrophotographic photosensitive drum provided in said first frame; a developing roller, provided in said second frame, for developing an electrostatic latent image formed on said photosensitive drum with a developer; a developer accommodating portion, provided in said second frame, for accommodating the developer; a cleaning member, provided in said first frame, for removing the developer remaining on said photosensitive drum; a removed developer feeding member, provided in said first frame, for transporting the developer removed by said cleaning member; a removed developer accommodating portion, provided in said first frame, for accommodating the developer removed by said cleaning member, said removed developer feeding member being disposed in said removing developer accommodating portion and being disposed such that it takes a position above said developer accommodating portion when said process cartridge is mounted to the main assembly of the apparatus; a cartridge coupling, provided in said first frame, to receiving, from the main assembly of apparatus, the driving force for rotating said photosensitive drum when said process cartridge is mounted to the main assembly of the apparatus, wherein said cartridge coupling is disposed coaxially with said photosensitive drum; a cartridge helical gear, provided in said second frame, for receiving, from the main assembly of the apparatus, a driving force for rotating said developing roller when said process cartridge is mounted to the main assembly of the apparatus, wherein said cartridge helical gear is disposed downstream of said cartridge coupling with respect to a mounting direction of mounting said process cartridge to the main assembly of the apparatus, and wherein said cartridge helical gear disposed coaxially with said shaft, and said cartridge helical gear disposed inside of a position of said cartridge coupling with respect to a direction crossing with the mounting direction; and a gear train, provided in said second frame, for transmitting, to said removed developer feeding member, the driving force received from the main assembly of the apparatus by the cartridge helical gear to rotate said removed developer feeding member; wherein said photosensitive drum, said developing roller and a crank for driving said removed developer feeding member are disposed in the order named from an upstream side to a downstream side with respect to the mounting direction, and wherein said cartridge helical gear and said cartridge coupling are disposed at the same side with respect to a direction crossing with the mounting direction, and wherein said process cartridge is mounted to the main assembly of the apparatus in a direction crossing with an axis of said photosensitive drum.
  • 14. A process cartridge according to claim 13, wherein said cartridge coupling is in the form of a substantially twisted triangular prism, and a main assembly coupling for transmitting the driving force to said cartridge coupling is a twisted hole having a substantially triangular shape cross-section, and wherein the driving force is transmitted through engagement between the twisted triangular prism and twisted hole.
  • 15. A process cartridge according to claim 13 or 14, further comprising a stirring member for stirring the developer accommodated in said developer accommodating portion, wherein stirring member is accommodated in said developer accommodating portion and receives the driving force from said gear train.
  • 16. A process cartridge according to claim 1 or 13, wherein a rotational center of said first frame and said second frame, a gear of said driving force transmitting member provided in said second frame, and a gear which is provided in said first frame and which is in meshing engagement with said gear of said driving force transmitting member, are substantially on a line.
  • 17. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:(i) a main assembly drum driving force transmitting member; (ii) a main assembly development driving force transmitting member; (iii) a mounting portion for detachably mounting a process cartridge, said process cartridge including: a first frame; a second frame rotatably coupled with said first frame; an electrophotographic photosensitive drum provided in said first frame; a developing member, provided in said second frame, for developing an electrostatic latent image formed on said photosensitive drum with a developer; a cleaning member, provided in said first frame, for removing the developer remaining on said photosensitive drum; a removed developer feeding member, provided in said first frame, for transporting the developer removed by said cleaning member; a drum driving force receiving member, provided in said first frame, for receiving, from the main assembly drum driving force transmitting member, a driving force for rotating said photosensitive drum when said process cartridge is mounted to the main assembly of the apparatus; a development driving force receiving member, provided in said second frame, for receiving, from the main assembly development driving force transmitting member, a driving force for rotating said developing member when said process cartridge is mounted to the main assembly of the apparatus; and a driving force transmitting member, provided in said second frame, for transmitting, to said removed developer feeding member, the driving force received from the main assembly of the apparatus by the development driving force receiving member to rotate said removed developer feeding member.
  • 18. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:(i) a main assembly coupling; (ii) a main assembly helical gear; (iii) a mounting portion for detachably mounting a process cartridge, said process cartridge including: a first frame which is disposed such that it takes a relatively upper position when said process cartridge is mounted to the main assembly of the apparatus; a second frame coupled with said first frame for rotation about a shaft, wherein said second frame is disposed such that it takes a relatively lower position when said process cartridge is mounted to the main assembly of the apparatus; an electrophotographic photosensitive drum provided in said first frame; a developing roller, provided in said second frame, for developing an electrostatic latent image formed on said photosensitive drum; a developer accommodating portion, provided in said second frame, for accommodating the developer; a cleaning member, provided in said first frame, for removing the developer remaining on said photosensitive drum; a removed developer feeding member, provided in said first frame, for transporting the developer removed by said cleaning member; a removed developer accommodating portion, provided in said first frame, for accommodating the developer removed by said cleaning member, said removed developer feeding member being disposed in said removed developer accommodating portion and being disposed such that it takes a position above said developer accommodating portion when said process cartridge is mounted to the main assembly of the apparatus; a cartridge coupling, provided in said first frame, to receive, from said main assembly coupling, the driving force for rotating said photosensitive drum when said process cartridge is mounted to the main assembly of the apparatus, wherein said cartridge coupling is disposed coaxially with said photosensitive drum; a cartridge helical gear, provided in said second frame, for receiving, from said main assembly helical gear, a driving force for rotating said developing roller when said process cartridge is mounted to the main assembly of the apparatus, wherein said cartridge helical gear is disposed downstream of said cartridge coupling with respect to a mounting direction of mounting said process cartridge to the main assembly of the apparatus, and wherein said cartridge helical gear is disposed coaxially with said shaft, and said cartridge helical gear is disposed inside of a position of said cartridge coupling with respect to a direction crossing with the mounting direction; and a gear train, provided in said second frame, for transmitting, to said removed developer feeding member, the driving force received from the main assembly of the apparatus by the helical gear to rotate said removed developer feeding member; wherein said photosensitive drum, said developing roller and a crank for driving said removed developer feeding member are disposed in the order named from an upstream side to a downstream side with respect to the mounting direction, and wherein said cartridge helical gear and said cartridge coupling are disposed at the same side with respect to a direction crossing with the mounting direction, and wherein said process cartridge is mounted to the main assembly of the apparatus in a direction crossing with an axis of said photosensitive drum.
  • 19. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:(i) a main assembly drum driving force transmitting member; (ii) a main assembly development driving force transmitting member; (iii) a mounting portion for detachably mounting a process cartridge, said process cartridge including: a first frame; a second frame rotatably coupled with said first frame; an electrophotographic photosensitive drum provided in said first frame; a developing member, provided in said second frame, for developing an electrostatic latent image formed on said photosensitive drum with a developer; a cleaning member, provided in said first frame, for removing the developer remaining on said photosensitive drum; a removed developer feeding member, provided in said first frame, for transporting the developer removed by said cleaning member; a drum driving force receiving member, provided in said first frame, for receiving, from the main assembly of the apparatus, a driving force for rotating said photosensitive drum when said process cartridge is mounted to the main assembly of the apparatus; a development driving force receiving member, provided in said second frame, for receiving, from the main assembly of said apparatus, a driving force for rotating said developing member when said process cartridge is mounted to the main assembly of the apparatus; and a driving force transmitting member, provided in said second frame, for transmitting, to said removed developer feeding member, the driving force received from the main assembly of the apparatus by the development driving force receiving member to rotate said removed developer feeding member, wherein said development driving force receiving member is disposed downstream of said drum driving force receiving member with respect to a mounting direction of mounting said process cartridge to the main assembly of the apparatus, and wherein said development driving force receiving member and said drum driving force receiving member are provided in the same side with respect to a direction crossing with the mounting direction, and said process cartridge is mounted to the main assembly of the apparatus in the direction crossing with an axial direction of said photosensitive drum, wherein said drum driving force receiving member is in the form of a coupling, and said development driving force receiving member is in the form of a helical gear, and wherein said helical gear is disposed inside said coupling in the direction crossing with the mounting direction, and wherein said first frame and second frame are rotatably coupled by a shaft, and said helical gear is coaxial with the shaft.
  • 20. An electrophotographic image forming apparatus according to claim 19, wherein a rotational center of said first frame and said second frame, a gear of said driving force transmitting member provided in said second frame, and a gear which is provided in said first frame and which is in meshing engagement with said gear of said driving force transmitting member are substantially on a line.
Priority Claims (2)
Number Date Country Kind
2000-000441 Jan 2000 JP
2000-390010 Dec 2000 JP
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