The present invention relates to a process cartridge and an image forming apparatus. Particularly, the present invention relates to the process cartridge suitably used in the image forming apparatus, which is of an electrophotographic type, such as a copying machine or a printer (e.g., a laser printer or an LED printer), in which an image is formed on a recording material (e.g., paper or an OHP sheet).
Here, the process cartridge is prepared by integrally assembling an electrophotographic photosensitive drum and a developing means as process means into a cartridge, which is detachably mountable to a main assembly of the image forming apparatus. The contact can be mounted to and demounted form the main assembly by a user himself (herself). For that reason, maintenance of the apparatus main assembly can be easily performed. Further, in the process cartridge in the present invention, the electrophotographic photosensitive member on which a latent image is to be formed and a developing roller for development can be contacted to and separated from each other.
In a conventional image forming apparatus using an electrophotographic image forming process, a process cartridge type in which the photosensitive drum as an image bearing member and a developing roller as a developer carrying member for development are detachably mountable to a main assembly of the electrophotographic image forming apparatus has been employed. According to the process cartridge type, maintenance of the apparatus can be performed by the user himself (herself) without relying on a service person. For that reason, the process cartridge type has been widely used in the electrophotographic image forming apparatus.
Here, in the case where the image is formed, the developing roller is in a state in which it is urged toward the photosensitive drum at predetermined pressure. Further, in a contact developing system in which the developing roller contacts the photosensitive drum to effect development, an elastic layer of the developing roller is in a state in which it contacts a surface of the photosensitive drum at predetermined pressure. For that reason, in the case where the process cartridge is not used for a long time in a state in which it is mounted in the main assembly of the electrophotographic image forming apparatus, the elastic layer of the developing roller can be deformed. As a result, density non-uniformity of the image occurs during the development in some cases. Further, the developing roller contacts the photosensitive drum and therefore an unnecessary developer is moved from the developing roller to the photosensitive drum and deposited on the photosensitive drum in some cases. Further, in the case where the photosensitive drum and the developing roller are rotated in contact with each other in a period other than during the development, due to sliding between the photosensitive drum and the developing roller, deterioration of the photosensitive drum, the developing roller and the developer can be accelerated.
In order to solve the above problems, Japanese Laid-Open Patent Application 2007-213025 has proposed an electrophotographic image forming apparatus in which a mechanism for separating the photosensitive drum and the developing roller, in the case where image formation is not effected, by acting on the process cartridge. Specifically, with respect to a longitudinal direction a contact and separation mechanism between the photosensitive drum and the developing roller, an urging spring for the contact is provided at a non-driving end side and on the other hand a force receiving portion for receiving a force for the separation is provided at a driving end side opposite from the non-driving end side with respect to the longitudinal direction.
The present invention is further development of the conventional image forming apparatus. A principal object of the present invention is to provide a process cartridge capable of suppressing a longitudinal torsional force occurring in a contact and separation mechanism between a photosensitive drum and a developing roller.
Another object of the present invention is to provide an image forming apparatus including the process cartridge.
According to an aspect of the present invention, there is provided a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising:
a photosensitive member unit including an electrophotographic photosensitive member;
a developing unit, including a developing roller for developing an electrostatic latent image formed on the electrophotographic photosensitive member, movable between a contact position in which the developing roller is contacted to the electrophotographic photosensitive member and a separated position in which the developing roller is separated from the electrophotographic photosensitive member;
a drive transmitting portion for transmitting a driving force for driving the developing roller at one longitudinal end side of the developing unit, wherein the drive transmitting portion provides, to the developing unit, a force for moving the developing unit in a direction from the separated position toward the contact position by receiving the driving force;
an urging member for urging, at the other longitudinal end side of the developing unit, the developing unit so that the developing unit is moved in the direction from the separated position toward the contact position; and
a force receiving portion, provided only at the other longitudinal end side of the developing unit, for receiving a force, from the main assembly, for moving the developing unit from the contact position to the separated position.
According to another aspect of the present invention, there is provided an image forming apparatus for forming an image on a recording material, comprising:
(i) a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising:
a photosensitive member unit including an electrophotographic photosensitive member;
a developing unit, including a developing roller for developing an electrostatic latent image formed on the electrophotographic photosensitive member, movable between a contact position in which the developing roller is contacted to the electrophotographic photosensitive member and a separated position in which the developing roller is separated from the electrophotographic photosensitive member;
a drive transmitting portion for transmitting a driving force for driving the developing roller at one longitudinal end side of the developing unit, wherein the drive transmitting portion provides, to the developing unit, a force for moving the developing unit in a direction from the separated position toward the contact position by receiving the driving force;
an urging member for urging, at the other longitudinal end side of the developing unit, the developing unit so that the developing unit is moved in the direction from the separated position toward the contact position; and
a force receiving portion, provided only at the other longitudinal end side of the developing unit, for receiving a force, from the main assembly, for moving the developing unit from the contact position to the separated position; and
(ii) conveying means for conveying the recording material.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Part (A) of
Part (A) of
Parts (A) and (B) of
Part (A) of
Part (A) of
Part (A) of
Part (A) of
Hereinbelow, embodiments of the present invention will be described with reference to the drawings.
Incidentally, in the following, the same or corresponding portions or members are represented by the same reference numerals or symbols.
(General Structure of Process Cartridge)
The cartridges 50y, 50m, 50c and 50k have the same structure except that they accommodate toners T different in color from each other. The cartridge 50 includes the drum 30 and process means acting on the drum 30. The process means may include a charging roller 32 for charging the drum 30, a developing roller 42 for developing the latent image formed on the drum 30, a cleaning blade 33 for removing residual toner remaining on the surface of the drum 33, and the like. Here, the cartridge 50 is divided into a photosensitive member unit (drum unit) 31 and a developing unit 41.
(Structure of Photosensitive Member Unit)
As shown in
The drum 30 at the driving end side with respect to the longitudinal direction shown in (B) of
Further, as shown in (B) of
In the drum unit 31, the charging roller 32 shown in
(Structure of Developing Unit)
The developing unit 41 includes, as shown in
At the developing portion, in the case of contact development, the drum 30 and the developing roller 42 contact each other. At the developing portion, the developer (toner) on the developing roller 42 is deposited on the electrostatic latent image, by a developing bias applied to the developing roller 42, formed on the surface of the drum 30. As a result, the electrostatic latent image is developed.
The developing unit 41 further includes a non-driving end side bearing unit 46 ((A) of
Further, as shown in (B) of
Part (A) of
(Assembling of Drum Unit and Developing Unit)
In the case where the developing unit 41 and the drum unit 31 are assembled, as shown in (B) of
Further, at the non-driving end side, as shown in
(Force Receiving Portion)
A force receiving device for receiving a force from a force imparting (applying) member of the apparatus main assembly will be described below. As shown in (A) of
(Pulling-Out Member for Cartridge)
Hereinbelow, an exchanging method of the cartridge will be described.
As shown in (A) and (B) of
In this embodiment, the door 12 is rotatable about a (hinge) shaft 27 at its lower side relative to the apparatus main assembly 100. That is, the door 12 can be placed in a state in which the door 12 is opened from the apparatus main assembly 100 so that the opening 26 is largely opened and on the other hand, as shown in
A pair of opposing tray holding members 14L and 14R is provided, inside a main frame of the apparatus main assembly 100, in the neighborhood of longitudinal end portions of the apparatus main assembly 100. Between these tray holding members 14L and 14R, the cartridge tray 13 is horizontally held slidably in a front-rear direction (D1 and D2 directions in
The portion 12 is connected via a door link 29 to the holding members 14L and 14R for holding the cartridge tray 13. Further, in interrelation with an opening operation of the door 12, the holding members 14L and 14R are pulled by the link 29 to be moved upward by a distance f2 shown in
Interrelation with the movement of the holding members 14L and 14R, a photosensitive member drum driving coupling 105 at the apparatus main assembly side and a developing device driving coupling 106 are retracted in the longitudinal direction, so that the connection between the drive transmitting portions by the couplings is released. Further, the urging of the cartridges 50 by the urging mechanism (described later with reference to
Further, positioning fixing of the cartridge tray 13 which moves between the inside and outside of the apparatus main assembly 100 while supporting the respective cartridges 50 is released, so that the cartridge tray 13 is moved to an upper rightward position together with the holding members 14L and 14R (arrow J direction in
Each cartridge 50 is, as described above, raised from the positioning portion shown in
As a result, the entire four (first to fourth) cartridges 50 (50y, 50m, 50c, 50k) held by the cartridge tray 13 are passed through the opening 26 and are exposed to the outside of the apparatus main assembly 100. Thus, the upper surfaces of all the cartridges 50 are opened (exposed). When the cartridge tray 13 is pulled out to the pulled-out position, by a stopper, further pulling-out movement of the cartridge tray 13 is prevented. The cartridge tray 13 is stably held in a state, in which the cartridge tray 13 is horizontally pulled out to the pulled-out position, by the holding members 14L and 14R. As described above, the cartridge tray 13 is movable to an image formation position in which the electrostatic latent image can be formed on the drum 30, the mounting position in which the cartridge 50 is mounted inside the apparatus main assembly 100, and the pulling-out position in which the cartridge 50 is detachably mountable at the outside of the apparatus main assembly 100.
The cartridge tray 13 is, as shown in
(Mounting of Cartridge in Apparatus Main Assembly and Positioning of Cartridge Relative to Apparatus Main Assembly)
The user horizontally slides and moves, after the exchange of the cartridge 50 with respect to the cartridge tray 13 is made, the pulled-out cartridge 13 in the D1 direction shown in
Then, in interrelation with a closing operation for rotating and closing the portion 12, the holding members 14L and 14R is pushed by the link 29 to be moved in the apparatus main assembly 100 along the areas 120a, 120b and 120c of the guide groove 120 (
With respect to this movement, as shown in (A) and (B) of
Part (A) of
Further, when each cartridge 50 is mounted in the apparatus main assembly, portions to be urged at its upper surfaces at the non-driving end side and the driving end side are urged downward by main assembly side urging members 146L and 146R at the non-driving end side and driving end side of the apparatus main assembly. As a result, the portions to be urged 37c and 36c at the non-driving end side and the driving end side are urged by the main assembly-side positioning portions 101 and 102 at the non-driving end side and the driving end side, respectively, so that the cartridges are positioned and fixed.
The main assembly-side urging members 146L at the non-driving end side associated with the respective cartridges are disposed along longitudinal lower surfaces of an urging portion holding member 147L at the non-driving end side. Each of the main assembly-side urging members 146L is slidably held by the urging portion holding member 14 so as to be vertically movable via an associated elastic member (compression coil spring) 148L for generating an urging force.
Further, the main assembly-side urging members 146R at the driving end side associated with the respective cartridges are also disposed along longitudinal lower surfaces of an urging portion holding member 147R at the driving end side. Each of the main assembly-side urging members 146R is slidably held by the urging portion holding member 14 so as to be vertically movable via an associated elastic member 148R for generating an urging force.
The urging portion holding members 147L and 147R are vertically translated in the apparatus main assembly in interrelation with an opening and closing operation of the door 12 (an operation of the door link 29). When the door 12 is closed relative to the apparatus main assembly, the urging portion holding members 147L and 147R are pressed down via the door link 29, so that the lower surfaces of the main assembly-side urging members 146L and 146R contact the portions to be urged at the upper surfaces of the cartridges. Then, by subsequent pressing-down movement of the urging portion holding members 147L and 147R, the elastic members 148L and 148R are compressed between the urging portion holding members 147L and 147R and the main assembly-side urging members 146L and 146R. By reaction force of the compression of the elastic members 148L and 148R, the portions to be urged of the cartridges are urged with the main assembly-side urging members 146L and 146R. As a result, the portions to be supported 132L and 132R at the non-driving end side and the driving end side are urged by the main assembly-side positioning portions 144L and 144R at the non-driving end side and the driving end side, respectively, the cartridges are positioned and fixed.
When the cartridge tray 13 is positioned relative to the apparatus main assembly, the rotational direction positioning preventing portions 36d and 37d of the cartridges are positioned relative to the apparatus main assembly. As a result, the movement of each cartridge 50 in the rotational direction (arrow N direction of
(Separating Mechanism of Apparatus Main Assembly)
A mechanism for operating a force receiving device 90 provided to the cartridge 50 will be described.
As shown in
During the image formation, when the gear 112 is rotated in a predetermined amount by the driving force from the above-described motor, the cam portion 112a and the cam engagement surface 60d provided in the force imparting member 60 are engaged, so that the force imparting member 60 is moved in an arrow E direction shown in
When the image formation is completed, the force imparting member 60 moves in the arrow B direction shown in (A) of
(Mounting of Process Cartridge in Apparatus Main Assembly and Operation of Force Receiving Device)
Next, a series of operations from the mounting of the cartridge 50 in the apparatus main assembly until the drum 30 and the developing roller are separated and the cartridge 50 is located at the home position will be described. As shown in
Thereafter, as shown in
Here, (B) of
(Determination of Home Position)
When the power of the image forming apparatus 100 is turned on and detection of the door 12 moves to or located at the closed position is made, the driving source (motor) of the apparatus main assembly 100 starts its drive and the force imparting member 60 shown in (B) of
Then, when the force imparting member 60 reaches the position shown in (A) of
Next, when the image is formed, in order to perform the contact between the developing roller 42 of the developing unit 41 and the drum 30, the force imparting member 60 is moved in the arrow E direction. As a result, as shown in (A) of
Here, the drum 30 is rotated at the non-driving end side by receiving the driving force from the apparatus main assembly by the coupling 30a (associated with the main assembly-side coupling 105 shown in
The main assembly-side coupling 105 which is a driving rotatable member for transmitting a first driving force from the apparatus main assembly is engaged with the coupling 67a which is a drive transmitting portion for transmitting the first driving force at one end side of the developing unit 41 with respect to the longitudinal direction. Then, when the first driving force is transmitted, a contact force for moving the developing unit 41 in the direction in which the developing roller 42 approaches the drum 30 is generated. That is, the coupling 67b provided at the rotation center 55 is driven and rotated in a direction (counterclockwise direction in
In this embodiment, as shown in (B) of
Further, during non-image formation, the contact force F1 is eliminated at the driving end side and at the non-driving end side, a force F3 is exerted against the urging force of the spring 95 for moving and urging the developing roller 42 toward the contact position to the drum 30. That is, the force F3 acts on the force receiving portion 90 for being moved between the contact position and the separated position by the force imparting member 60 moved by the second driving force. As a result, the image bearing member and the developing roller are separated, so that it is possible to not only prevent deformation of the developing roller but also stabilize the balance of the forces acting on the inside of the process cartridge during development and separation in both of the case where the image is formed and the case where the image is not formed.
Thus, in this embodiment, at the longitudinal of the developing unit, the driving force is transmitted from the apparatus main assembly of the image forming apparatus to the developing unit in the case of forming the image to generate the contact force F1 based on the rotational movement for moving the developing roller toward the image bearing member. Further, in the case where the image is not formed at the longitudinal driving end side of the developing unit, the driving force is not transmitted, so that the contact force F1 is not generated. Generally, after the separating operation is performed, the rotations of the developing roller 42 and the drum 30 are stopped and therefore the contact force based on the rotation movement disappears in view of the operation for stopping the rotations in the case where the image is not formed. On the other hand, at the longitudinal non-driving end side of the developing unit, the urging member 95 for generating the contact force based on the urging force for urging the developing roller 42 toward the drum 30 in the case where the image is formed is provided. Further, at the longitudinal non-driving end side of the developing unit portion for receiving the force, from the apparatus main assembly of the image forming apparatus, for displacing the developing roller 42 to the position separated from the drum 30 against the urging force of the urging member in the case where the image is not formed is provided.
Here, rotation start timing of the developing roller 42 and the drum 30 in this embodiment will be described. Before the developing roller 42 and the drum 30 are contacted, the drum 30 rotates and the developing roller 42 is also rotated by receiving the driving force from the apparatus main assembly 100 by the coupling portion 67a. For this reason, compared with the case where the developing roller 42 and the drum 30 are contacted in a state in which either one of them is stopped, a difference in peripheral surface speed between the drum 30 and the developing roller 42 can be reduced. As a result, a degree of abrasion of the drum 30 and the developing roller 42 can be reduced.
Then, when the image formation is ended, as described above, the drum 30 and the developing roller 42 are separated by moving the force imparting member 0 in the arrow B direction. After the separation, the rotations of the developing roller 42 and the drum 30 are stopped. For this reason, similarly, the difference in peripheral surface speed between the drum 30 and the developing roller 42 can be reduced, so that the degree of abrasion of the drum 30 and the developing roller 42 can be reduced. As a result, an image quality can be further improved.
Next, an operation of the apparatus main assembly after the image formation will be described. In order to separate the developing roller 42 and the drum 30, the force imparting member 60 of the apparatus main assembly is moved in the arrow B direction in (A) of
In this state, the developing unit 41 is in the following state. That is, as described above, at the driving end side, the driving force from the apparatus main assembly 100 is stopped and therefore there is no generation of the moment H acting on the developing unit 41, so that the developing unit 41 is in a state in which no load is exerted thereon (i.e., a state in which the contact force based on the rotation moment for moving the developing roller toward the image bearing member disappears). On the other hand, at the non-driving end side, the urging force by the spring 95 is exerted but the developing roller 42 and the drum 30 are in the separated state and thus an amount of compression is increased, so that the urging force is higher than that in the contact state shown in (B) of
On the other hand, in this embodiment, as shown in (B) of
The separating mechanism at the non-driving end side is not limited to the illustrated mechanism but may also be arbitrary one. For example, with respect to the spring 95 at the non-driving end side, a tension spring may also be used in place of the urging spring.
In the above embodiment, the coupling for obtaining the driving rotational force from the apparatus main assembly of the image forming apparatus is provided at the rotational center position of the developing unit and is driven and rotated in the direction in which the contact force based on the rotational moment for moving the developing roller toward the image bearing member is generated is described. However, the present invention is not limited thereto but may also employ a constitution in which the coupling for obtaining the driving rotational force from the apparatus main assembly of the image forming apparatus is disposed at a position different from the rotation center position.
Further, the main assembly-side force imparting member 60 is provided at the non-driving end side but may also be provided at the driving end side, so that the force imparting action may also be effected at the non-driving end side via the intermediate drive transmitting system.
Incidentally, in the case of non-contact development, the developing roller is separated slightly from the drum (and is regarded as being in contact to the drum) when the image is formed, but when the image is not formed, similarly as in the case of contact development, the developing roller is separated from the drum by the force acting on the force receiving portion.
As described above, according to the present invention, by disposing the urging member and the force receiving portion at the non-driving end side, in the case where the image is not formed, the development and separation state is maintained with stable balance and also when the image is formed again, it becomes possible to obtain a stable image quality.
According to the present invention, the electrophotographic photosensitive drum and the developing roller are separated, so that the deformation of the developing roller can be prevented and when the development and separation are effected, it is possible to suppress the torsional force with respect to the longitudinal direction of the developing unit. That is, when the development and separation are effected, the balance of the forces acting on the inside of the process cartridge can be stabilized.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Applications Nos. 141622/2010 filed Jun. 22, 2010 and 122385/2011 filed May 31, 2011, which are hereby incorporated by reference.
Number | Date | Country | Kind |
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2010-141622 | Jun 2010 | JP | national |
2011-122385 | May 2011 | JP | national |
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Number | Date | Country | |
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20110311272 A1 | Dec 2011 | US |