The present invention relates to a process cartridge for use with an electrophotographic image forming apparatus.
The image forming apparatus forms an image on a recording material by using an electrophotographic image forming process. For example, the image forming apparatus includes an electrophotographic copying machine, an electrophotographic printer (LED printer, laser beam printer), an electrophotographic facsimile machine, an electrophotographic ward processor, or the like.
The process cartridge is prepared by integrally assembling an electrophotographic photosensitive drum as an image bearing member and a process means actable on the photosensitive drum into a cartridge (unit), and is made detachably mountable to the image forming apparatus. As the process means, a charging means, a developing means and a cleaning means are used, and herein, the photosensitive drum and at least the charging means are integrally assembled into a cartridge, which is made detachably mountable to the image forming apparatus.
A conventional electrophotographic image forming apparatus using the electrophotographic image forming process employs a type in which the electrophotographic photosensitive member (drum) and the process means actable on the electrophotographic photosensitive member are integrally assembled into a process cartridge, which is detachably mountable to the image forming apparatus. According to this type, a user can perform maintenance of the image forming apparatus by himself (herself) without relying on a service person, and therefore operativity can be remarkably improved. For that reason, this type has been widely used in image forming apparatuses.
The process cartridge is required that the photosensitive drum is exposed when the process cartridge is mounted in the image forming apparatus. However, the photosensitive drum has to avoid exposure to external light, direct touch with a hand, and damage by drop of the process cartridge before the photosensitive drum is mounted. Therefore, as shown in
Further, as shown in
However, in the conventional constitutions, there is a problem described below. In the following description, a longitudinal direction of the process cartridge coincides with a rotational axis direction of the photosensitive drum (i.e., a direction in which the process cartridge is substantially parallel to the photosensitive drum). A cross-sectional direction of the process cartridge is a direction crossing (substantially perpendicular to) the rotational axis direction of the photosensitive drum.
First, the pre-exposure member 80 is disposed upstream of the charging means with respect to the rotational direction of the photosensitive drum 2 in cross-section thereof in order to make the surface potential of the photosensitive drum 2 before charging constant. The pre-exposure member 80 is disposed from a process cartridge end portion in the incident portion 80b side with respect to the longitudinal direction over an entire region with respect to the longitudinal direction of the photosensitive drum 2.
However, in the case where the shutter member 318 is disposed, a shutter arm portion 318a (hereinafter, referred to as a rotatable portion) is disposed outside a printing region of the photosensitive drum 2 with respect to the longitudinal direction in general.
For that reason, in the case where the pre-exposure member 80 exists in a rotation locus of the rotatable portion 318a, as shown in
A principal object of the present invention is to provide a shutter member so as to suppress an increase in light quantity for pre-exposure.
According to an aspect of the present invention, there is provided a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising: a photosensitive drum; a light guide member for irradiating a surface of the photosensitive drum with light at a position downstream of a transfer position where a developer image is transferred from the photosensitive drum onto a developer image receiving material and upstream of a charging position where the photosensitive drum is electrically charged with respect to a rotational direction of the photosensitive drum; a shutter portion movable between a closed position where the shutter portion covers the surface of the photosensitive drum and an open position where the surface of the photosensitive drum is exposed; and a connecting portion, provided at each of end portions of the shutter portion with respect to an axial direction of the photosensitive drum, for connecting the shutter portion so as to be movable relative to a main body portion of the process cartridge, wherein the light guide member includes an incident portion, at one end portion thereof with respect to the axial direction of the photosensitive drum, for irradiating the surface of the photosensitive drum with light incident on the incident portion, and wherein the incident portion is positioned outside the connecting portion with respect to the axial direction of said photosensitive drum.
According to another aspect of the present invention, there is provided a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising: a photosensitive drum; a light guide member for irradiating a surface of the photosensitive drum with light at a position downstream of a transfer position where a developer image is transferred from the photosensitive drum onto a developer image receiving material and upstream of a charging position where the photosensitive drum is electrically charged with respect to a rotational direction of the photosensitive drum; a shutter portion movable between a closed position where the shutter portion covers the surface of the photosensitive drum and an open position where the surface of the photosensitive drum is exposed; and a connecting portion provided at each of end portions of the shutter portion with respect to an axial direction of the photosensitive drum, wherein the connecting portion connects the shutter portion with a main body portion of the process cartridge, and is rotatably relative to the main body portion.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
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Embodiments of the present invention will be described specifically with reference to the drawings. However, with respect to functions, materials, shapes, relative arrangements and the like of constituent elements described in the following embodiments, the scope of the present invention is not intended to be limited to only the embodiments unless otherwise specified. Further, the materials, the shapes and the like of members which have already been described in the following description are the same as those first described in the following embodiment unless otherwise specified again.
A process cartridge according to the present invention will be described with reference to the drawings.
In the following description, a longitudinal direction of the process cartridge coincides with a rotational axis direction (a substantially parallel direction) of a photosensitive drum. A cross-sectional direction of the process cartridge is a direction crossing (substantially perpendicular to) a rotation shaft of the photosensitive drum.
First, a general structure of an image forming apparatus 1 in which the process cartridge according to this embodiment will be described with reference to
The photosensitive drum 2 is rotated in an arrow A direction, so that a surface of the photosensitive drum 2 is electrically charged uniformly by a charging member (charging roller) 3 as a charging means. Of positions on the surface of the photosensitive drum 2, a position where the photosensitive drum 2 is charged by generation of electric discharge due to a potential difference with the charging roller 3 (i.e., a charging nip where the photosensitive drum 2 contacts the charging roller 3 and the neighborhood thereof) is a charging position. The photosensitive drum 2 is irradiated with laser light L emitted from an optical means (exposure means) 4 depending on image information, so that an electrostatic latent image depending on the image information is formed on the photosensitive drum 2. Of the positions on the surface of the photosensitive drum 2, a laser light L irradiation position is an exposure position. The electrostatic latent image formed on the photosensitive drum 2 is developed with a toner t as a developer by a developer carrying member 22 described later, so that a toner image is formed. Of the positions on the photosensitive drum 2, a position where the toner t is deposited by the developing roller 22 is a developing position.
On the other hand, in synchronism with formation of the toner image, the recording material P set in a feeding cassette 6 is separated and fed one by one by a pick-up roller 7 and a press-contact member 9 press-contactable to the pick-up roller 7. Then, the recording material P is fed toward a transfer 10 as a transfer means along a feeding guide 8. Then, the recording material P passes through a transfer nip 10a formed by the photosensitive drum 2 and the transfer roller 10 to which a certain voltage is applied. At this time, the toner image formed on the photosensitive drum 2 is transferred onto the recording material P. Of the positions of the photosensitive drum 2, a position where the transfer nip 10a is formed is a transfer P. The recording material P on which the toner image is transferred is fed along a feeding guide 11 into a fixing means 12. The fixing means 2 includes a driving roller 12a and a fixing roller 12c incorporating a heater 12b. Then, heat and pressure are applied to the recording material P passing through a nip 12d formed by the fixing roller 12c and the driving roller 12a, so that the transferred toner image is fixed on the recording material P. Thereafter, the recording material P is fed by a discharging roller pair 13 and is discharged onto a discharge tray 14.
As shown in
A process cartridge 5 detachably mountable to the image forming apparatus 1 in this embodiment will be described with reference to
As shown in
The photosensitive drum 2 is rotatably mounted in a cartridge frame (cleaning frame) 32 of the photosensitive unit 30. Then, when a driving force of a driving motor (not shown) is transmitted to the photosensitive unit 30, the photosensitive drum 2 is rotated in an arrow A direction depending on an image forming operation.
In the neighborhood of a periphery of the photosensitive drum 2, the charging roller 3, the cleaning blade 31 and a pre-exposure member 80 are disposed. The pre-exposure member 80 is a member (for effecting the exposure before the charging) for making a surface potential of the photosensitive drum 2 uniform after a developing step and before a charging step by subjecting the photosensitive drum 2 before the charging to the light exposure.
The cleaning blade 31 is constituted by a blade supporting portion 31a and a cleaning portion 31b integrally molded with or bonded to the blade supporting portion 31a. Then, the cleaning portion 31b is contacted to the photosensitive drum 2, so that the toner remaining on the surface of the photosensitive drum 2 is scraped off. Then the residual toner scraped off from the photosensitive drum surface is accommodated in a residual toner accommodating portion 32c.
To the cleaning frame 32, a charging roller bearing 33 is mounted movably in an arrow C direction passing through a center of the charging roller 3 and a center of the photosensitive drum 2. A shaft (axis) 3a of the charging roller 3 is rotatably mounted to the charging roller bearing 33. The bearing 33 is in a state in which the bearing is pressed toward the photosensitive drum 2 in an arrow P direction by a pressing member 34.
Further, to the cleaning frame 32, the pre-exposure member 80 is mounted using a fixing means such as a double-side tape in a position upstream of the charging roller 3 and downstream of a transfer roller 10 (
A openable resin-made shutter member 18 includes a rotatable portion (connecting portion) 18a rotatably supported by the photosensitive unit 30, and opens and closes by rotation of the rotatable portion 18a when the process cartridge 5 is mounted and demounted from the image forming apparatus 1. Detailed description of the pre-exposure member 80 and the shutter member 18 will be made hereinafter.
On the other hand, the developing unit 20 includes a toner accommodating container 21 for accommodating a magnetic one-component developer t (toner), as the developer in this embodiment, consisting substantially only of magnetic resin toner particles (which may contain an external additive) and includes a developing chamber 24a.
The toner accommodating container 21 is formed by fixing a developing frame 24 and a toner container cap 29 by welding or the like. The toner accommodating container 21 includes a toner accommodating portion 21a for accommodating the toner t, a partition wall portion 21b for partitioning the inside of the container 21a into the toner accommodating portion 21a and the developing chamber 24a, and a toner supplying opening 21c for communicating the toner accommodating portion 21a and the developing chamber 24a with each other.
In the developing unit 20, the developing roller 22 for forming a visible image by supplying the toner on the electrostatic latent image formed on the photosensitive drum 2 is disposed. Further, in the developing unit 20, a developing blade 23 for forming a toner layer on the surface of the developing roller 22 by imparting triboelectric charges to the toner in contact with the developing roller 22 when the developing roller 22 rotates is disposed.
By connection with the developing frame 24, the toner container cap 29 for forming the developing chamber 24a and a lower opening 21j between the cap 29 and the developing roller 22 are formed. At the lower opening 21j, a leakage-preventing sheet 25 for preventing toner leakage through the lower opening 21j is provided.
The toner in the toner accommodating portion 21a is fed toward the developing chamber 24a side through the toner supplying opening 21c by rotation of a stirring member 26, and then is sent to the developing roller 22.
The developing roller 22 incorporates a fixed magnet 27 and rotates in an arrow B direction. A developing blade 23 is prepared by integrally molding or bonding a blade supporting portion 3j with a developer thickness regulating portion 23b for regulating a developer layer thickness in contact with the developing roller 22. The toner sent to the developing roller 22 is supplied with the triboelectric charges by the developing roller 22 and the developing blade 23 and also a layer thickness thereof is regulated by the developing blade 23, whereby the toner layer is formed on the surface of the developing roller 22.
As shown in
Then, the toner formed in the layer on the surface of the photosensitive drum 2 is supplied to a developing region of the photosensitive drum 2. The toner is transferred onto the photosensitive drum 2 depending on the electrostatic latent image formed on the photosensitive drum 2, so that a toner image is formed.
When the process cartridge 5 is properly mounted in the image forming apparatus 1 (
Similarly, when the process cartridge 5 is properly mounted in the image forming apparatus 1 (
Structures and an arrangement of the shutter member 18 and the pre-exposure member 80 will be described using
First, the pre-exposure member 80 and the light source 81 which are a light guide member will be described. As shown in
The lens 61 is disposed in substantially parallel to an axial direction (longitudinal direction) of the photosensitive drum 2 and includes the incident portion 80b at one axial end surface thereof. The lens 61 effects reflection of the received light by the outer casing described later having the while inner surface, so that an entire longitudinal region of the surface of the photosensitive drum 2 is irradiated with the light, and therefore is provided with a plurality of uneven groove portions (projected and recessed groove portions (now shown)) provided in parallel at an opposing portion to the photosensitive drum 2 over an entire region with respect to the axial direction. Incidentally, mutual distance and shape of these uneven groove portions (not shown) are devised, so that the photosensitive drum surface can be uniformly irradiated with the light with respect to the longitudinal direction (JP-A 2003-295717).
The outer casing 62 covers the lens 61 and is provided at an opposing position to the photosensitive drum 2 with an emitting opening 62b (
As shown in
As shown in
Next, the structure of the shutter member 18 will be described. As shown in
The protecting portion 18d is a portion (shutter portion) for covering and protecting the photosensitive drum. The rotatable portion 18a is provided at each of a longitudinal end portions of the protecting portion 18d of the shutter member 18. The longitudinal direction of the protecting portion 18d of the shutter 18 is parallel to the axial direction of the photosensitive drum 2. As shown in
As shown in
The acting rib portion 18e (
A rotating method of the shutter member will be described using
As shown in (a) of
At that time, an acting surface 18h of the acting rib portion 18e of the shutter member 18 contacts the surface 82a of the CRG guide 82 and receives a force M. By receiving the force M, the shutter member 18 rotates from a state of the closed position (the position where the shutter member 18 covers the photosensitive drum 2) toward the arrow E direction with the supporting hole 18b as a supporting point. In this arrow E direction, the photosensitive drum 2 rotates toward a downstream side with respect to the rotational direction (arrow A direction of
Then, when the process cartridge 5 is gradually mounted in an arrow F direction, as shown in (b) of
Then, when the process cartridge 5 is further mounted in the arrow F direction, as shown in (c) of
Finally, as shown in
Here, the shutter member 18 is constituted so that the photosensitive drum 2 is exposed by moving from the closed position (
However, in this embodiment, as shown in
Further, by disposing the rotatable portion 18a so as to overlap with the pre-exposure member 80, the incident portion (light-receiving portion) 80b of the pre-exposure member 80 can be disposed outside the rotatable portion 18a with respect to the axial direction. Even in a constitution in which the shutter member 18 moves in the rotational direction A of the photosensitive drum 1 and thus opens, the incident portion 80b of the pre-exposure member 80 is exposed without being covered with the shutter member 18 and can be caused to approach the light source 81. For that reason, the shutter member can be disposed while suppressing an increase in cost through an increase in light quantity of pre-exposure light. Further, the rotation-supporting point of the rotatable portion 18a overlaps with the axis of the lens 61 of the pre-exposure member 80, so that the process cartridge 5 is downsized.
The above-described constitution realizes one of embodiments in which the process cartridge according to Embodiment 1 is capable of efficiently ensuring the opening and closing space of the shutter member while ensuring the light quantity of the pre-exposure light.
In the above, a realizing method in which the rotation center of the rotatable portion coincides with the axis of the pre-exposure member was described, but as shown in
At that time, in Embodiment 1, the shutter member 118 is supported by the pre-exposure member 80, but may also be supported by the cleaning frame 32.
Further, as shown in
At that time, in Embodiment 1, the shutter member 218 is supported by the pre-exposure member 80, but may also be supported by the cleaning frame 32.
In the above-described embodiment, as the process cartridge detachably mountable to the main assembly of the image forming apparatus, the process cartridge integrally including the photosensitive drum, and the charging means, the developing means and the cleaning means which are the process means actable on the photosensitive drum was described as an example. However, the process cartridge is not limited thereto. For example, a process cartridge such as a drum cartridge including, in addition to the photosensitive drum, at least the charging means may also be used. By applying the present invention to this cartridge, it is possible to realize the improvement in design latitude of the opening and closing of the shutter member while suppressing the increase in cost through the increase in light quantity of the pre-exposure light.
Further, in the above-described embodiment, the printer was described as an example, but the present invention is not limited thereto. For example, other image forming apparatuses such as a copying machine, a facsimile machine and a multi-function machine having functions of these machines may also be used. By applying the present invention to cartridges used in these image forming apparatuses, it is possible to obtain a similar effect.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims the benefit of Japanese Patent Application No. 2014-183925 filed on Sep. 10, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-183925 | Sep 2014 | JP | national |