The present disclosure relates to a fluid heat exchangers, and more particularly to the assembly and termination of resistance heaters used within fluid heat exchangers.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Heat exchangers generally include a tubular vessel and a plurality of resistive heaters disposed inside the tubular vessel. Each resistive heater includes at least one resistive heating element. Working fluid enters the tubular vessel at one longitudinal end and exits at the other longitudinal end. The working fluid is heated by the resistive heating elements as the working fluid flows inside the tubular vessel. In some heat exchangers, there exists a heated section where the working fluid flows through the fluid vessel and a non-heated section where the working fluid is not heated. In such heat exchangers, the resistive heaters have an extension portion that extends through the non-heated section.
In order to repair or replace one or more of the heating elements in such heat exchanger, the heat exchanger is disassembled and individual or all heating elements are severed or cut off to gain access to the heating element(s) needing repairing or replacing. Such a repair is time consuming and can lead to undesirable down-time of the heat exchanger.
These issues related to the repair of heating elements used within fluid heat exchangers, among other issues related to heat exchangers, are addressed by the present disclosure.
This section provides a general summary of the disclosure and is not a comprehensive disclosure of its full scope or all of its features.
In one form, the present disclosure discloses a standoff assembly for use in terminating a plurality of resistive heaters disposed within a fluid vessel. Each resistive heater includes at least one resistive heating element with an electrical termination portion. The standoff assembly includes a pressure adapter plate, an electrical enclosure adapter plate, and a plurality of conduits. An end portion of each of the resistive heating elements extends through the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The plurality of conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each of the plurality of conduits are aligned concentrically with each of the resistive heating elements. The electrical termination portion of each resistive heating element is disposed within the conduit.
In some configurations of the standoff assembly of the above paragraph, the pressure adapter plate and the electrical enclosure adapter plate extend transversely to a longitudinal axis of the resistive heating elements.
In some configurations of the standoff assembly of any one or more of the above paragraphs, the conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate via one of welding, brazing, and swaging.
In some configurations of the standoff assembly of any one or more of the above paragraphs, the conduits are mechanically secured to the pressure adapter plate and the electrical enclosure adapter plate.
In some configurations of the standoff assembly of any one or more of the above paragraphs, the standoff assembly further includes a plurality of electrical conductors extending through a respective conduit and having first and second ends. The first end electrically coupled to a power supply and the second end electrically coupled to a respective electrical termination portion of each of the resistive heaters.
In another form, the present disclosure discloses a standoff assembly for use in terminating a plurality of resistive heaters disposed within a fluid vessel. Each resistive heater includes at least one resistive heating element with an electrical termination portion. The standoff assembly includes a pressure adapter plate, an electrical enclosure adapter plate, a plurality of conduits, a plurality of electrical conductors and insulation material. An end portion of each of the resistive heating elements extends through the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The plurality of conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each of the plurality of conduits are aligned concentrically with each of the resistive heating elements. The electrical termination portion of each resistive heating element is disposed within the conduit. The electrical conductors extend through a respective conduit and include first and second ends. The first end electrically coupled to a power supply and the second end electrically coupled to a respective electrical termination portion of each of the resistive heaters. The insulation material is disposed within each conduit and surrounds the electrical conductors.
In some configurations of the standoff assembly of the above paragraph, the conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate via one of welding, brazing, swaging, or mechanical attachment.
In some configurations of the standoff assembly of any one or more of the above paragraphs, the conduits are threadingly secured to the pressure adapter plate and the electrical enclosure adapter.
In yet another form, the present disclosure discloses a heat exchanger including a plurality of resistive heaters disposed within a fluid vessel. Each resistive heater includes at least one resistive heating element with an electrical termination portion. The heat exchanger includes a pressure retaining flange, a heated section, and a non-heated section. The heated section is disposed on one side of the pressure retaining flange with fluid flowing through the fluid vessel. The non-heated section is disposed on an opposite side of the pressure retaining flange. The non-heated section includes a pressure adapter plate, an electrical enclosure adapter plate, and a plurality of conduits. The pressure adapter plate is coupled to the pressure retaining flange. An end portion of each of the resistive heating elements extends through the pressure retaining flange and the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The plurality of conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each of the plurality of conduits is aligned concentrically with each of the resistive heating elements. The electrical termination portion of each resistive heating element is disposed within the conduit.
In some configurations of the heat exchanger of the above paragraph, the pressure adapter plate is sealingly engaged to the pressure retaining flange.
In some configurations of the heat exchanger of any one or more of the above paragraphs, the pressure adapter plate is coupled to the pressure retaining flange by soldering, brazing, welding or mechanical attachment.
In some configurations of the heat exchanger of any one or more of the above paragraphs, a plurality of electrical conductors extend substantially through a respective conduit and includes first and second ends. The first end electrically coupled to a power supply and the second end electrically coupled to a respective electrical termination of each of the resistive heaters.
In some configurations of the heat exchanger of any one or more of the above paragraphs, each of the electrical conductors are surrounded by insulation material.
In yet another form, the present disclosure discloses a heat exchanger including a plurality of resistive heaters disposed within a fluid vessel. Each resistive heater includes at least one resistive heating element with an electrical termination portion. The heat exchanger includes a pressure retaining flange, a heated section, and a non-heated section. The heated section is disposed on one side of the pressure retaining flange with fluid flowing through the fluid vessel. The non-heated section is disposed on an opposite side of the pressure retaining flange. The non-heated section includes a pressure adapter plate, an electrical enclosure adapter plate, and a plurality of conduits. The pressure adapter plate is removably coupled to the pressure retaining flange. An end portion of each of the resistive heating elements extends through the pressure retaining flange and the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The plurality of conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each of the plurality of conduits is aligned concentrically with each of the resistive heating elements. The electrical termination portion of each resistive heating element is disposed within the conduit.
In some configurations of the heat exchanger of the above paragraph, a sealing member is disposed between the pressure retaining flange and the pressure adapter plate.
In some configurations of the heat exchanger of any one or more of the above paragraphs, the sealing member is a gasket or an O-ring.
In some configurations of the heat exchanger of any one or more of the above paragraphs, the pressure adapter plate is removably coupled to the pressure retaining flange via mechanical fasteners.
In some configurations of the heat exchanger of any one or more of the above paragraphs, the pressure adapter plate and the electrical enclosure adapter plate extend transversely to the resistive heating elements.
In some configurations of the heat exchanger of any one or more of the above paragraphs, an outer diameter of the pressure retaining flange is greater than an outer diameter of the pressure adapter plate.
In some configurations of the heat exchanger of any one or more of the above paragraphs, a thickness of the pressure retaining flange is greater than a thickness of the pressure adapter plate.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
Referring to
As shown in
Baffles 50 may also optionally be disposed within the tube and may act as support members that support the plurality of resistive heaters 22 relative to each other and relative to the tube. The baffles 50 can also direct the flow of the fluid along a flow pathway between the two inlet/outlets. In some configurations, a single continuous helical shape baffle may be provided that defines a helical flow pathway. For example, the helical shape baffle may be similar to that shown and described in U.S. Publication No. 2019/0063853, which is commonly owned with the present application and the entire disclosure of which is incorporated herein by reference. While described with reference to heating a fluid flowing through the tube, the heated section 14 may be used without the tube in other applications such as submersion heating for example.
With reference to
The plurality of second apertures 54 are located at or near a central portion of the pressure retaining flange 16. Each second aperture 54 extends through the pressure retaining flange 16 (
The plurality of third apertures 56 are positioned radially between the first and second apertures 52, 54 and extend partially through the pressure retaining flange 16 (
The standoff assembly 18 is positioned on the other side, or the dry side, of the pressure retaining flange 16 (i.e., between the pressure retaining flange 16 and the electrical enclosure 20), and terminates the resistive heaters 22 disposed within the tube (not shown). With reference to
As best shown in
The second apertures 68 are located at a central portion of the pressure adapter plate 60 and extend through the pressure adapter plate 60. The second apertures 68 are aligned with respective second apertures 54 of the pressure retaining flange 16.
The enclosure adapter plate 62 is welded to the electrical enclosure 20 and extends transversely to the longitudinal axis 24 of the heat exchanger 10. In some configurations, the enclosure adapter plate 62 is coupled to the electrical enclosure 20 by soldering, brazing, or mechanical fasteners. The enclosure adapter plate 62 is also spaced apart from the pressure adapter plate 60 to define a dry volume 72 therebetween (i.e., fluid flowing through the tube is inhibited from flowing to the dry volume 72). The enclosure adapter plate 62 has an outer diameter that is independent of the outer diameter of the pressure retaining flange 16 and the outer diameter of the pressure adapter plate 60. For example, the outer diameter of the enclosure adapter plate 62 may be greater than the outer diameter of the pressure retaining flange 16 and the outer diameter of the pressure adapter plate 60. Although the enclosure adapter plate 62 shown in the figures is flat, the enclosure adapter plate 62 could also take on other shapes that are not flat (e.g., the enclosure adapter plate 62 may be arcuate).
As shown best in
As shown in
As shown in
The standoff assembly 18 of the present disclosure provides the benefit of allowing the pressure adapter plate 60 to be conveniently decoupled from the pressure retaining flange 16 which allows for repairs and replacement of individual resistive heaters 22, for example, without fully disassembling the heat exchanger 10. The standoff assembly 18 of the present disclosure also provides the benefit of allowing each resistive heater 22 to be secured to the pressure retaining flange 16 at the first axial end surface 58a or the second axial end surface 58b without fully disassembling the heat exchanger 10 (e.g., cutting through the heat exchanger 10).
Unless otherwise expressly indicated herein, all numerical values indicating mechanical/thermal properties, compositional percentages, dimensions and/or tolerances, or other characteristics are to be understood as modified by the word “about” or “approximately” in describing the scope of the present disclosure. This modification is desired for various reasons including industrial practice, material, manufacturing, and assembly tolerances, and testing capability.
As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”
The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the substance of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 63/231,447, filed Aug. 10, 2021. The disclosure of the above application is incorporated herein by reference in its entirety.
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Number | Date | Country |
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Entry |
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International Search Report and Written Opinion issued in corresponding International Application No. PCT/US2022/039810 dated Nov. 14, 2022, 10 pages. |
Number | Date | Country | |
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20230049957 A1 | Feb 2023 | US |
Number | Date | Country | |
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63231447 | Aug 2021 | US |