The invention relates to a process for aligning a laundry article, as used, for example, in laundries for preparing the laundry article for input into a processing device, for example a folding apparatus or a mangle. It relates in particular to the automatic implementation of a step in the alignment, namely the finding and gripping of a corner of the laundry article. The invention also relates to a device suitable for carrying out the process.
Laundry articles, such as bed sheets, towels and the like, are generally present in disordered heaps, for example after washing and drying, but must be fed with a stretched front edge to devices which carry out subsequent processing steps, such as folding apparatuses or mangles, so that orderly processing is ensured. Feed apparatuses having two clamps into which two corners of the respective laundry article which bound an edge are introduced manually and which then automatically grip the corners and move apart to stretch the edge and then place the stretched edge and a part of the laundry article adjacent thereto on a conveyor belt which then feeds the laundry article to the processing device have therefore long been known, cf. e.g. EP 0 794 279 A1. The finding and gripping of the corners and the introduction thereof into the clamps constitute monotonous work which is relatively strenuous, especially since it generally has to be carried out in a warm and humid environment.
Various attempts have therefore already been made to automate this operation completely or partly.
Thus, WO 96/03 540 A2 describes a device for aligning laundry articles, in which approximately the middle of an edge of the respective laundry article is manually gripped and is placed on a narrow conveyor belt, clamped by a further conveyor belt above the latter and fed to a feed apparatus. On both sides of the conveyor belt, in each case the rearmost tip of the laundry article is fixed and clamped. These tips correspond to the corners of the edge which is at the rear in the transport direction and are gripped by clamps which then move apart and place the stretched edge as the front edge on a downstream broad conveyor belt. Here too, manual intervention is required, which is also not without difficulties since the mid point of an edge has to be found and positioned with a certain accuracy.
GB 2 219 313 A1 describes a device for gripping laundry articles, comprising a perpendicular pivot beam carrying a longitudinally displaceable first edge gripper, in which only one corner of the respective laundry article is manually introduced into a clamp and the latter is moved adjacent to the edge gripper which is to travel along an edge adjacent to the gripped corner and to grip the opposite corner and comprising a second edge gripper which takes over the initially gripped corner, whereupon the pivot beam pivots into a horizontal position and the corners are transferred to clamps of a feed apparatus which then stretches the edge. In the case of this device, manual input of a corner is required. Moreover, the extent to which the gripping of the lower edge by the first edge gripper takes place in a sufficiently reliable manner is questionable since the edge is as a rule not likely to be freely accessible.
U.S. Pat. No. 5,169,282 A describes a device comprising a first gripper into which a corner of the respective laundry article is manually introduced and which is then raised by about 50 cm, an edge adjacent to the corner being pulled through a second gripper, which is then closed. The two grippers between which a piece of an edge adjacent to the corner is thus stretched are then moved, with the other edge adjacent to the corner towards the front, to a first rail section which runs away obliquely down towards the upper end of a perpendicular second rail section on which a longitudinally displaceable first edge gripper, a similar edge and corner sensor and a longitudinally displaceable second edge gripper at the upper end are arranged.
The first rail section is pivotable about an axis located at the upper end of the second rail section and is pivoted downwards until the front edge adjacent to the corner is perpendicular, and is detected by the edge and corner sensor. Thereafter, the first edge gripper is moved downwards together with said edge and corner sensor, the corner is fixed at the lower end of the edge and is gripped by the first edge gripper, while the second edge gripper takes over the upper corner. The edge grippers are then moved to a horizontal rail section adjacent to the perpendicular rail section so that the edge stretched between them is now at the top. The laundry article is thus ready for transfer. Here too the manual input of a corner is required and moreover the gripping of a second point on the adjacent edge involves uncertainties.
Finally, U.S. Pat. No. 5,168,645 A discloses a process and a corresponding device for aligning a laundry article with a corner gripping apparatus and a preliminary gripper having a suction head which can be raised from a gripping position in which it can suck up a laundry article in an open container at an arbitrary point, to a transfer position in which the laundry article is gripped and taken over in the vicinity of the suction point by a positioning gripper and is drawn through a channel, the rearmost tip of the laundry article being detected by a sensor and gripped by a corner gripper. The two grippers are then moved on in parallel a distance apart, and the laundry article is drawn over a surface having a middle ridge running in the direction of movement and descending flanks on both sides, with the result that a further corner adjacent to the gripped corner is isolated, so that it can be gripped by a further corner gripper. However, the sequence is evidently prone to some uncertainties.
It is the object of the invention to improve known processes in such a way that the fixing and gripping of a corner of the laundry article takes place as part of an alignment thereof with a high degree of accuracy and certainty.
It is furthermore the object of the invention to provide a device suitable for carrying out the process.
The process according to the invention and the device for carrying it out have proved their worth. The gripping of a corner is effected in the process according to the invention, in particular if it is carried out by a corner gripping apparatus of the device according to the invention, with great reliability and has no preconditions other than that the laundry article has been gripped beforehand at an arbitrary point, which can be very easily effected by manual input or, preferably, automatically, for example by a suitable apparatus such as a preliminary gripper.
The gripping of a corner provides an advantageous precondition for the gripping of an edge of the laundry article, which permits complete alignment thereof and transfer to a downstream processing device. According to a preferred version of the device according to the invention, the latter comprises an edge gripping apparatus which carries out this step.
Below, the invention is explained in more detail with reference to figures which show only an embodiment.
The device comprises (
A corner gripping apparatus 12 comprises (cf. also
The corner gripping apparatus 12 (
By withdrawing the holder 20, the corner gripper 24 can be withdrawn to such an extent that the lower jaw 25 and the upper jaw 26 are free of the edge plate 17. The corner gripper 24 can be tilted downwards by means of a pneumatic piston 28 into a transfer position shown in
The holder 20 furthermore supports a tongue 29 which is arranged above the corner gripper 24, projects horizontally above it in the positioning direction and carries an optical scanner 30 and, at the end, a blow nozzle 31 directed obliquely downwards towards the edge plate 17 and the gripping edge 27. The scanner 30 is present immediately above the edge plate 17, the surface of which there forms a scanning strip extending in the transverse direction. Said scanner comprises four optical sensors 32 which are located in succession in the positioning direction with a spacing of 10 mm to 20 mm, preferably about 15 mm, and are each suitable for distinguishing the top of a laundry article from the surface of the edge plate 17 and for determining a transfer from one to the other and vice versa.
An edge gripping apparatus 33 (cf. also FIG. 8,9) comprises a tensioning conveyor 34 having a tensioning gripper 35 and a rail 36 which runs in a tensioning direction approximately diagonally from the corner formed by the front wall 5 and the side wall 4 to the rear end of the side wall 3 through the housing 1 and along which the tensioning gripper 35 can be moved in the tensioning direction and back. The tensioning gripper 35 comprises a pneumatic clamp 37 which is held on a lever 39 in such a way that it can be raised and lowered by a pneumatic piston 38.
A transfer gripper 40 (cf. also
The edge gripping apparatus 33 also comprises an end gripping unit having a channel 43 suspended below the rail 36 and having a base 44, for example of sheet metal, which carries upward-pointing bows 45 on both sides as lateral limitations. The base 44 is convex in the tensioning direction, i.e. initially steep and then increasingly flat. It also becomes narrower so that the channel 43 tapers in the tensioning direction. Transverse thereto, the base 44 is flat. The channel 43 is suspended from perpendicular rods 46 along which it can be moved by means of a pneumatic cylinder 47. The rods 46 and the pneumatic cylinder 47 are anchored to a carriage 48 which can be moved along the rail 46. Arranged at the rear end of the channel 43 is a clamping unit having a flap 49 which can be swivelled towards the rear edge of the base 44. In addition, holes 50 are distributed over its base 44, behind some of which holes optical sensors 51 are arranged in two rows in succession a distance apart in the tensioning direction. They form an end sensor unit which serves for controlling the clamping unit.
Arranged at the end of the rail 36 is an edge gripping unit 52 (cf. also
A removal conveyor apparatus 62 (cf. also
A return conveyor 69, a belt conveyor, runs from the rear wall 6 (
The device is controlled by a microprocessor which processes the output signals of the sensors and generates control signals, in particular for the various conveyors, pneumatic pistons and clamps.
Laundry articles which, for example, after washing and drying, are to be fed to a further processing step, in particular, rectangular laundry items, such as, for example, towels which are made of terry cloth and are to be folded or upholstery covers which are to be passed through a mangle, are placed in disordered heaps in the container 7. The preliminary gripper 8 lowers the open clamp 9 into the container until it encounters resistance. In this gripping position, it is closed and is raised to the transfer position (
The positioning gripper 14 now travels in the positioning direction along the rail 15 into the interior of the housing 1 (
Those sensors 32 which traverse the tip of the laundry article 70 respond, and both transits, edge plate—laundry article and laundry article—edge plate, are registered, i.e. the positions of both edge points of the laundry article 70 below the track of the respective sensor are detected and are fed to the microprocessor. Of the results of the sensors 32 which have responded at all, those of the sensor which is rearmost in the positioning direction and closest to the gripping edge 27 of the edge plate 17 are used for the further evaluation, and all further results are not taken into account. This means that, independently of the exact position of the tip of the laundry article 70 in the positioning direction, which cannot be very accurately controlled with an acceptable effort, only the results of that responding sensor which is closest to the rear end of the laundry article 70 are ever used.
Interpolation is now carried out between the two edge points determined by this sensor, for determining a corner position, for example by calculating the mean value and modifying it slightly if necessary using empirical values. However, it is possible to dispense with a determination of the corner position and gripping of the laundry article if the distance of said edge points exceeds a certain threshold, since it must then be assumed that the laundry article is unfavorably positioned and no reliably grippable corner is present. Otherwise, the slide 22 travels to a position such that the position of the corner gripper 24 in the transverse direction corresponds to the corner position determined. The holder 20 is then advanced so that the corner gripper 24 reaches the gripping position and, after an air pulse from the blow nozzle 31 which presses the laundry article against the edge plate 17, its upper jaw 26 is lowered towards the edge plate 17 and hence the corner of the laundry article 70 is clamped between these parts, while the lower jaw 25 of the corner gripper 24 projects below the edge plate 17. The holder 20 is then withdrawn until the corner gripper 24 is free of the edge plate 17 and the tip of the laundry article 70 is clamped between the upper jaw 26 and the lower jaw 25. The gripped position usually corresponds with sufficient accuracy to a corner 71 of the laundry article 70. By moving said laundry article by means of the transverse conveyor 16, time is gained, since a further laundry article can already be drawn over the positioning strip 18 and set down during the scanning of a laundry article and the gripping of its corner. In addition, any laundry article remaining on the support surface is moved by the movement of the transverse conveyor 16 over the edge thereof so that it falls onto the return conveyor 69.
The slide 22 is then moved further and at the same time the base 21 is raised and the corner gripper 24 is tilted downwards by means of the pneumatic piston 28 until it is present (cf.
The tensioning gripper 35 is now moved in the tensioning direction along the rail 36 up to the transfer point at the end thereof. The laundry article 70 encounters the channel 43 and is drawn over the top thereof and past the open flap 49 of the end gripping unit (
Simultaneously with the activation of the end gripping unit, the carriage 48 is caused to move and the channel 43 with the tensioning gripper 35 is moved with it until it reaches the transfer position, whereupon the tensioning conveyor 34 and the carriage 48 are stopped. Towards the end of this movement, the edge 72 encounters the guide surface formed by the front of the guide plate 35 and slides along said surface towards the pivot beam 53 (
After the opening of the clamp 37 of the tensioning gripper 35, the two corners 71, 73 bounding the edge 72 are now held by the clamps 57, 60 of the edge grippers 56, 59 (
If a laundry article is already gripped, for example, by the preliminary gripper 8 at an unfavourable point or if it is particularly unfavorably positioned, e.g. is twisted, it is possible that the corner was not gripped or only poorly gripped in the corner gripping apparatus 12 and the laundry article remains on the transverse conveyor 16 or falls off during the attempted take-over of the corner by the transfer gripper 40 or by the tensioning gripper 35. It is also possible that the second corner cannot be gripped in the edge gripping apparatus 52 and the laundry article slides away from the removal conveyor 63 in a direction opposite to the transport direction or that the laundry article falls off at some other point. In all these cases, the function of the device according to the invention is not permanently disturbed. The laundry article only falls onto the return conveyor 69 and is—generally in a more favourable state, for example at least partially untwisted if it was twisted—transported back into the container 7, where it can be gripped again by the preliminary gripper 8.
Of course, many deviations from what has been described above are possible without departure from the scope of the invention. Thus, the relative movement between the laundry article 70 and the scanner 30 in the corner gripping apparatus 12 can also be produced by transverse displacement of the former, for example by means of the transverse conveyor 16. Instead of an optical scanner, it is also possible to use a mechanical or electrical scanner. In addition, it is also possible to form the scanner, for example, as a two-dimensional field of optical sensors. In this case, the scanning is preferably effected without relative movement. It should also be pointed out that the device according to the invention need comprise only a corner gripping apparatus as described. A further alignment of the laundry article can also be effected in a manner other than that described, for example manually or by other automatically operating means. In this case, the return apparatus need only run through below the corner gripping apparatus.
Number | Date | Country | Kind |
---|---|---|---|
05405191 | Feb 2005 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
4979868 | Ueda et al. | Dec 1990 | A |
5168645 | Robin et al. | Dec 1992 | A |
5168648 | Brandl et al. | Dec 1992 | A |
5169282 | Ueda et al. | Dec 1992 | A |
5416992 | Ueda et al. | May 1995 | A |
6584711 | Nakamura | Jul 2003 | B1 |
7127840 | McCabe | Oct 2006 | B2 |
Number | Date | Country |
---|---|---|
0 272 368 | Jun 1988 | EP |
0 751 251 | Jan 1997 | EP |
0 794 279 | Mar 1997 | EP |
2 219 313 | Dec 1989 | GB |
WO 9603 540 | Feb 1996 | WO |
Number | Date | Country | |
---|---|---|---|
20060191170 A1 | Aug 2006 | US |