The present invention relates to decolorization of office waste paper using microorganisms from marine habitats. More particularly, the present invention relates to a process for biological deinking of photocopied and inkjet-printed paper or toner photocopied paper pulp using a gram-negative coccoid bacterium deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India having Accession No. NIO/DI/32 and being deposited at the Agricultural Research Cultural Collection, and International Depository, having Accession Number NRRL B-30638.
Paper manufacturing is a major industry and a continuously growing one. Increased production of paper imposes a severe demand on plant raw material and thus harms the environment. Recycling of used paper is an alternative that can alleviate the stress that is exercised on the environment. The three major sources of raw material for such recycling are newsprint, photocopied paper and inkjet-printed papers. Recycling of paper requires the removal of the printing ink from the used paper, called deinking, so that the processed material is brighter. Printing on paper is accomplished by using two types of inks, the impact and the non-impact inks. In impact inks, used for newsprints, the ink does not fuse with the paper and is, therefore, easy to remove or disperse during the deinking, or recycling process. Such recycling is now well known and has been carried out for years. On the contrary, non-impact inks used in photocopying, ink-jet printing and laser printing results in the ink fusing with the paper and makes it non-dispersible, thus rendering the deinking process much more difficult (Jeffries, 2002). The toners used for photocopying generally contain iron oxide (about 55%0, olefins (about 5%) and plastic or polymer (Website:http://www.eng-tips.com).
Various hydrolytic enzymes such as cellulase, lipase, amylase of bacterial or fungal origin, individually or in combination have been used for deinking of office waste paper.
The main object of the present invention is to provide a process for decolorization of waste paper.
Another object of the present invention is to provide a process for biological deinking of photocopied and inkjet-printed paper pulp using a gram-negative coccoid bacterium deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India, having Accession No. NIO/DI/32, and being deposited at the Agricultural Research Service Cultural Collection, an International Depository, 1815 N. University Street, Peoria, Ill. (USA) 61604, and having Accession Number NRRLB-30638.
The present invention provides a process for decolorization of paper pulp and more particularly, the present invention relates to a process for biological deinking of photocopied and inkjet-printed paper pulp using a gram negative coccoid bacteria deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India having accession No. NIO/DI/32 and being deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India having Accession No. NIO/DI/32 and being deposited at the Agricultural Research Cultural Collection, and International Depository, having Accession Number NRRL B-30638.
The present invention is further described with reference to the accompanying examples, which are given by way of illustration and therefore, should not be construed to limit the scope of the present invention in any manner.
Accordingly, the present invention provides a process for biological deinking of office waste paper inclusive of xerographic and inkjet-printed paper printed with non-impact and non-dispersible ink, said process comprises:
In an embodiment of the present invention, wherein in step (a), the bacterium is grown for a minimum of 4 days in nutrient broth containing beef extract and peptic digest of animal tissue in sea water with salinity diluted to 50%.
In another embodiment of the present invention, wherein in step (b), the resulting bacterial biomass is concentrated by centrifugation and diluted to get final optical density of 1.0 measured at 600 nm in a spectrophotometer.
In yet another embodiment of the present invention, the diluted bacterial culture is inoculated to at least 6% pulp suspended in seawater with salinity diluted to 50% and incubated for a minimum period of 4 days within to completely bleach the pulp.
In still another embodiment of the present invention, the resulting deinked pulp is diluted tenfold, to which 1% surfactant is added, aerated using compressed air, and any free residual ink particles and contaminants are allowed to flow out of the solution.
In a further embodiment of the present invention, wherein after step (d) the xerographic or inkjet-printed paper is soaked in hot water for 1-2 hours and macerated after adding 1% surfactant to pulp.
In one more embodiment of the present invention, the paper is macerated using conventional mixers.
In one another embodiment of the present invention, wherein in step (e), the washed pulp is filtered over a Buchner funnel under suction to get a pulp sheet of uniform thickness.
In an embodiment of the present invention, the pulp sheet is pressed at 60° C. for a minimum of 4-5 hours to make it uniform and dried.
In another embodiment of the present invention, the radiance of the resultant sheet is read from 412 to 684 nm and the radiance expressed as Lux units (LU) {wherein one LU is equivalent to μW/cm2/nm/Sr}.
In still another embodiment of the present invention, the pulp sheet made out of recycled paper is used as a reference.
In yet another embodiment of the present invention, wherein in steps (a) and (b), pure water containing 1.5% by wt of sodium chloride can be used in the place of sea water.
Deinking of paper is a limiting factor in recycling of paper. Newsprint and office waste paper is generally deinked using chemicals which go into the effluent and cause pollution of the water bodies. The newsprint or offset printing is done using dispersible or non-impact ink whereas laser, xerographic and ink-jet printer ink does not disperse and is also called impact ink. There are several papers describing various methods of deinking by using hydrolytic enzymes such as cellulase, hemicellulase and lipase of microbial origin which release toner particles from fibers. However, enzyme action is affected by the paper constituents in the deinking condition. The chemically pulped fibers are more susceptible than mechanically pulped fibers. Office waste paper is high in laser and toner content and the technology for taking the toner particles out is not very good at the moment (Jefferies, 2002).
In the present invention, Applicants report a process for deinking of office waste paper comprising xenographic and ink-jet printed paper by a bacterium isolated from marine sediment of an estuary in Goa, India. The salinity of the water at the time of isolation was around 15 parts per thousand, which is equivalent to half-strength sea water.
The present invention provides a process for biological deinking of office waste paper comprising xerographed, ink-jet printed, and similar other non-impact ink printed papers. The process is achieved by using a coccoid bacterium deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India having Accession No. NIO/DI/32 and being deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India having Accession No. NIO/DI/32 and being deposited at the Agricultural Research Cultural Collection, and International Depository, having Accession Number NRRL B-30638, said culture may be grown in nutrient broth containing beef extract, and peptic digest of animal tissue and prepared with sea water with its salinity diluted to 50%.
The present invention more particularly provides a process wherein the aforesaid pre-grown bacterial culture is inoculated on the office pulp suspended in seawater with its salinity diluted to 50% and incubated for a minimum period of 4 days to decolorize the paper pulp.
The paper pulp becomes brighter, the black ink is totally decolorized and the supernatant water remains clear. The water needs to be simply drained to recover the deinked pulp. The pulp can be diluted tenfold optionally to remove any free residual ink particles and other contaminants. Conventional surfactant at 1% concentration may be added to the diluted paper pulp, aerated for at least 10 minutes by which the particles float and go out of the pulp slurry. The washed pulp can be filtered over a large funnel under suction and dried at 60° C. for at least 6 hours to obtain decolorized paper pulp.
The organism given in the present invention is a gram-negative, coccoid bacterium isolated from coastal marine sediment. The coccoid bacterium has been deposited at National Institute of Oceanography, Dona Paula, Goa 403 043, India having Accession No. NIO/DI/32 and being deposited at the Agricultural Research Cultural Collection, and International Depository, having Accession Number NRRL B-30638. Said bacterium can be grown in nutrient broth containing beef extract, peptic digest of animal tissue, prepared with sea water with salinity diluted to 50% and having a pH of at least 7.5. The bacterium when grown in nutrient agar medium appears as circular colonies off-white in color, having 2 mm diameter colonies in the beginning and growing to a size of 5 mm within 3-4 days. The bacterium is capable of producing lipase and amylase in the presence of Tween 80 and starch respectively. It is fermentative and catalase-negative bacterium. The bacterium is grown at room temperature (30° C.) for about 4 days, the bacterial cells are collected by centrifugation under sterile conditions, diluted appropriately to get optical density of 1 at 660 nm. Xerographic, ink-jet printed paper and other papers having printed with impact ink are pulped by soaking in hot water for a minimum of 2 hrs, macerated in a domestic mixer with surfactant such as Tween 80. An example for the process for deinking involves suspending such a pulp at least at 6% consistency in seawater with salinity diluted to 50%, inoculating with 20% bacterial suspension prepared as described above and incubating at room temperature for a minimum of 4 days to get completely decolorized pulp and the ink is disappeared from water also. The pulp can be diluted, aerated from bottom to remove free contaminating particles, salts and bacterial cells. A surfactant such as Tween 80 can be added at 1% concentration for flotation of any residual ink particles. The pulp is filtered over a Buchner funnel under suction, pressed with flat stainless steel plates to make the pulp sheet uniform in thickness. The radiance of the resultant sheet is read from 412 to 684 nm and the radiance expressed in Lux units (Lu). One LU is equivalent to μW/Cm2/nm/Sr. The ratio of radiance between recycled paper purchased from the market and biologically deinked paper is taken as a measure of brightness.
In a typical example plain toner powder of Xerox machine suspended in seawater with its salinity diluted to 50% also became completely colorless within 7 days after inoculating it with the said bacterial suspension.
Most of the organisms used for biological deinking release ink particles from the fibers and they need to be subsequently washed off from the pulp. In the process described in the present invention, this problem does not arise as the ink and toner particles are totally decolorized. The method is very cost effective as the only step involved is raising the bacterial inoculum in any conventional nutrient broth containing assimilable carbon and nitrogen source. A comparative statement given in Table 1 explains the novelty of our invention in comparison with prior art known in this field.
Hansenula polymorpha
The bacterial isolate NIO/DI/32 was isolated from the coastal esturine sediment, Dona Paula, Goa, India in nutrient agar medium containing beef extract and peptic digest of animal tissue and agar in sea water with its salinity diluted to 50%. The culture was maintained in the slants of nutrient agar medium for all further experiments.
The said bacterium can be grown in nutrient broth containing beef extract, peptic digest of animal tissue in sea water with its salinity diluted to 50%. The bacterium is grown at room temperature (30° C.) for about 4 days, the bacterial cells are collected by centrifugation under sterile conditions, diluted appropriately to get optical density of 1 at 660 nm using a spectrophotometer. Xerographic paper printed with impact ink from HP machine are pulped by soaking in hot water for a minimum of 2 hrs, macerated in a conventional domestic mixer with surfactant such as Tween 80. An example for the process for deinking involves suspending such a pulp at least at 6% consistency (6 g wet pulp in 100 ml of water) in sea water with its salinity diluted to 50%, inoculating with 20% bacterial suspension prepared as described above and incubating at room temperature for a minimum of 4 days to get completely deinked pulp with the ink totally disappearing from the supernatant water. The pulp can be diluted, aerated from bottom to remove free contaminating particles, salts and bacterial cells. A surfactant such as Tween 80 can be added at 1% concentration for flotation of any residual ink particles. The pulp is filtered over a Buchner funnel under suction, pressed with flat stainless steel plates to make the pulp sheet uniform in thickness. The radiance of the resultant sheet is read from 412 to 684 nm and the radiance expressed in Lux units (Lu). One Lu is equivalent to μW/cm2/nm/Sr. The ratio of radiance between recycled paper available in any stationary shop and biologically deinked paper is taken as a measure of brightness.
Accordingly,
Xerographic printed paper obtained from various Xerox machines were compared for their efficiency in being deinked by the said bacterium. Accordingly
As seen in the previous example, the bacterium could grow in the plain paper pulp suspended in water, and bleach the pulp in 4 days, the Xerox toner (HP make) at 1% concentration was suspended in sterile sea water and inoculated with the said bacterial suspension and incubated at room temperature for 15 days. The control flask did not receive any bacterial inoculum. The contents of experimental flask and the control flask did not receive any bacterial inoculum. The contents of experimental flask and the control flask were filtered over pre-weighed filter paper, rinsed with sterile distilled water to remove salts and dried to a constant weight at 60° C. The difference in weight of residual toner powder was compared in the two sets.
Accordingly, in the experimental flask after 15 days the dry weight was 143 mg whereas, in the control flask it was 220 mg. Thus, almost 65% toner was degraded in the inoculated flasks. Besides, the water in the experimental flask became almost colorless.
The ability of the bacterial isolate having Accession Number NIO/DI/32 (also being deposited at an international depository) to deink ink-jet printed paper was tried as follows:
The inkjet-printed paper was prepared into pulp as described in Example 1 and inoculated with the said bacterium as described in Example 1. However, the inoculum dose varied from 2 ml to 10 ml with the increment of 2 ml. The other procedures used were the same as described in the Example 1.
Accordingly,
The deinking of inkjet-printed paper in relation to time of incubation (in days) was carried out as follows:
The preparation of pulp, inoculum and experimental set up were the same as in the previous example, but the inoculum concentration used here was 10 ml and radiance of the pulp was tested on day 2, 4, 6 and 8 days after incubating the pulp with the said bacterial culture.
According,
Ability of the said bacterium to deink the inkjet-printed paper with two concentrations of the inoculum at varying incubation period was compared to arrive at a combination where deinking is achieved in a shortest time.
Accordingly,
This application is a continuation-in-part of U.S. Ser. No. 10/103,840, filed Mar. 25, 2002 now abandoned.
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