Process for exchanging the bearings of a traversing fiber guiding rod and textile machine accommodating same

Information

  • Patent Grant
  • 6502291
  • Patent Number
    6,502,291
  • Date Filed
    Thursday, February 1, 2001
    23 years ago
  • Date Issued
    Tuesday, January 7, 2003
    21 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Hughes; S. Thomas
    • Omgba; Essama
    Agents
    • Crowell & Moring LLP
Abstract
Traversing yarn guiding rods in textile machines producing X-packages are often made of carbon fibers for the purpose of reducing the inertia force. These kinds of traversing yarn guiding rods are prone to wear at their bearing points. For this reason, the bearings, having a distance to one another which corresponds to at least twice, preferably three times the traversing stroke, are collectively replaced from time to time, in such a way that the yarn guide rod is supported at different places than before. The replacement bearings are applied staggered to the old bearing points in such a way that the new bearing points now have a distance to the exposed previous bearing points, which distance corresponds to at least one traverse stroke. This results in the replacement bearings acting with a non-worn part of the fiber guiding rod. The life of the yarn guiding rod is thus significantly increased.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




This application claims the priority of German application 198 49 233.2, filed in Germany on Oct. 26, 1998, the disclosure of which is expressly incorporated by reference herein.




Certain preferred embodiments of the present invention relate to a process for exchanging the bearings of a traversing fiber guiding rod made of carbon fibers or the like in a textile machine producing x-packages (crosswound bobbins), in which machine the distance between two adjacent bearings corresponds to at least twice the traversing stroke.




Traversing yarn guiding rods are accelerated alternately by a traversing drive. In particular when the yarn guide rod has a high mass, for example when it is made of steel, the traversing gear is loaded with a high inertia force. In particular in the case of long textile machines, there are furthermore considerable delays in the return motion of direction. It has already been suggested, for example, in U.S. Pat. No. 5,447,795 that the yarn guiding rod be made of carbon fibers in order to reduce the inertia force. As carbon fiber yarn guiding rods are very inflexible, it is known from machines in practice that the bearing points for the yarn guiding rods are no longer, as was previously the case with steel yarn guiding rods, supported adjacent to each winding head, but rather the distance between the bearing points is increased.




Unfortunately, it has been shown that irregular wear occurs repeatedly in the case of the carbon fiber yarn guiding rods. This is disadvantageous as carbon fiber yarn guiding rods are very expensive. When wear occurs in the yarn guiding rods, replacing the bearings with replacement bearings is of no use, as replacement bearings continue to act with the worn areas of the yarn guiding rods.




It is an object of the present invention to significantly increase the life expectancy of the yarn guiding rods despite the occurring wear of traversing fiber carbon yarn guiding rods.




This object has been achieved in accordance with the present invention in that the bearings are collectively exchanged and replaced by replacement bearings, and that the replacement bearings are applied to new bearing points staggered in such a way to the old bearing points that the new bearing points are at a distance to the now exposed old bearing points, which distance corresponds to at least one traversing stroke.




The present invention is based on the knowledge that when the distance between two adjacent bearings corresponds to at least twice the traversing stroke, a maximum of half a length of the yarn guiding rod can be worn. The replacement bearings are then assembled at a new place at which the yarn guiding rod is not yet worn. For example, the bearings can be exchanged for new replacement bearings in yearly rotation. Such replacement bearings are, for example when they are designed as a plastic sliding bearing, decidedly cost-effective. The replacement bearings are then assembled, staggered, at a chosen distance, which must at least correspond to the traversing stroke. Prepared fixing surfaces can be provided on the textile machine for this purpose. As a result of this staggering, the newly applied replacement bearing acts with a nonworn part of the yarn guiding rod. This mating of material is thus ideal. The previous bearing point now remains free of all bearings. When the next change is due, the bearings move a further length along the rod, which length corresponds to at least one traversing stroke, for example the length of one winding station spacing. This process can be continued until the yarn guiding rod is worn practically all along its length and must be subsequently replaced. As a rule, this process can be applied three times.




Due to the process for exchanging the bearings according to the present invention, the exchange of a traversing yarn guiding rod or of individual parts for new ones is considerably delayed.




For example, instead of having to change the yarn guiding rod every year, it can remain for double this time or even three times as long in the textile machine. The new replacement bearings are always applied there, where the yarn guiding rod shows no signs of wear.




In the case of a textile machine producing X-packages, in particular an open-end spinning machine comprising a traversing yarn guiding rod made of carbon fibers, it is purposeful when the bearing points for the replacement bearings to be installed are predetermined. Usually, adjacent to many winding stations or spinning stations, it is possible to affix the necessary sliding bearings or bearing rollers. The affixing points are prepared, even when, for example, only every third bearing point is needed for a bearing. The open-end spinning machine is therefore so designed that the replacement bearings can be installed at any chosen bearing points.




In a further embodiment of the present invention, the bearings are designed as sliding bearings open on one lateral side. Sliding bearings have proven themselves in the case of traversing yarn guiding rods, as in their case no rotating bearing part needs to be additionally accelerated. If the sliding bearings are designed having one lateral side open, a change is quickly and easily carried out without threading. The sliding bearings can be so designed that they vary in their supporting surfaces. For example, one sliding bearing supports only from below and laterally, the other from above, the next one guides from the left side, the one after that from the right side and so on.




The process according to the present invention can be applied advantageously when used textile machines, which have previously operated with yarn guiding rods made of steel and which have short distances between bearings, are modernized by means of re-equipping them with new parts. Firstly, in the case of such a modernization, a larger distance between the bearing points can be provided, and at the same time a carbon fiber yarn guiding rod can be applied, so that subsequently the changing of bearings can be carried out as described above. In a case like this, the process according to the present invention is particularly simple, as—due to the previous short distances between the bearing points—affixing points are already present adjacent to each winding point.




With this arrangement where the bearings are open on one lateral side, new bearings can be attached to the same locations, coupled with rotating the traversing rod by 180° around its longitudinal axis. Since the traversing yarn guiding rod is not rotatable during its axially driving movements, it would have to be detached from its driving connection and then reconnected again after the 180° rotation. This process of rotating the traversing rod could also be carried out without replacement of the bearings, in situations where the wear is primarily at the surface of the yarn guiding rod and not at the bearings.




Another process for replacing the bearings which are open at one lateral side involves attachment of the bearings at the same bearing locations, but with the opening of the bearing, facing in an opposite direction with respect to the bearing being replaced.




These methods according the previous two paragraphs do not require axially repositioning the bearings. However, subsequent to these processes, the other processes of moving the bearings axially to new replacement bearing positions can also be utilized, yet further lengthening the useful life of the yarn guiding rods.




These and further objects, features and advantages of the present invention will become more readily apparent from the following detailed-description thereof when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic side view of traversing yarn guiding rod made of carbon fibers, in which the distance between two bearing points corresponds to three winding point spacings, constructed according to a preferred embodiment of the present invention;





FIG. 2

shows the yarn guiding rod of

FIG. 1

after the first bearing change;





FIG. 3

shows the yarn guiding rod according to

FIG. 1

after a second bearing change;





FIG. 4

is a greatly enlarged sectional view of a bearing point according to the invention, with a sliding bearing open on one side;





FIG. 5

is a diagram similar to

FIG. 4

, whereby the open-sided sliding bearing is assembled in reverse;





FIG. 6

is a view showing a bearing point similar to the one shown in

FIG. 4

, but with wear upon the yarn guiding rod;





FIG. 7

is a view showing a bearing point similar to the one shown in

FIG. 5

, but with wear upon the yarn guiding rod;





FIG. 8

is a view showing a bearing point taken along the same sectional location of the yarn guiding rod as in

FIG. 6

, but shown with the yarn guiding rod rotated 180° so that the worn surfaces are out of engagement with the bearing;





FIG. 9

is a view showing a bearing point taken along the same sectional location of the yarn guiding rod as in

FIG. 7

, but shown with the yarn guiding rod rotated 180° so that the worn surfaces are out of engagement with the bearing;





FIG. 10

is a view similar to

FIG. 3

, showing two bearing points constructed according to the embodiment of

FIGS. 4 and 6

and one bearing point constructed according to the embodiment of

FIGS. 5 and 7

; and





FIG. 11

shows the

FIG. 10

arrangement with replacement bearing points, including the two outer bearing points of a configuration according to

FIGS. 5 and 7

and the central bearing point having a configuration according to

FIGS. 4 and 6

.











DETAILED DESCRIPTION OF THE DRAWINGS




In

FIG. 1

, the area of seven winding stations


1


to


7


of an open-end spinning machine are schematically shown. In a real machine, there are approximately 100 such winding stations on each machine side. Each winding station


1


to


7


serves to wind a so-called crosswound bobbin


8


, whereby in

FIG. 1

, such a crosswound bobbin is denoted by a dot-dash line at only one winding station


4


.




Traversing yarn guides


9


serve for the winding on of the X-packages


8


, one each of said yarn guides


9


being present perwinding station


1


to


7


. The thread or yarn


10


denoted by a dot-dash line at the winding station


4


comes from a spinning station (not shown) and is in general delivered at constant speed to the respective crosswound bobbin


8


.




A traversing yarn guiding rod


11


serves for the traversing of the yarn guides


9


, to which guiding rod


11


the individual yarn guides


9


are affixed. The traverse drive for the traversing yarn guiding rod


11


according to the traversing directions A-B is not shown.




The traverse stroke “a” denoted at the winding station


4


corresponds to the length of the X-packages


8


. In this connection, the return points


12


and


13


of the yarn guide


9


are denoted by a dotted line at the winding station


4


. This applies also to all the yarn guides


9


of all the winding stations


1


to


7


as well as to all the further winding stations not shown in FIG.


1


. The respective position of the yarn


10


is also denoted by a dotted line at the winding station


4


.




The middle point between two winding stations, for example winding stations


3


and


4


, defines the winding station spacing “b.” This winding station spacing b is naturally somewhat larger than the maximum traverse stroke “a.”




The yarn guiding rod


11


is supported there where the yarn guides


9


do not reach during their traversing motion. In

FIG. 1

the possible bearing points


14


to


20


are denoted by dot-dash lines. These possible bearing points


14


to


20


do not necessarily need to be disposed in the exact center between two adjacent winding stations


1


to


7


. The distance “c” between two possible bearing points


14


to


20


corresponds as a rule to the winding station spacing “b,” unless the winding station spacing “b” is somewhat enlarged at the end of a respective machine section by means of intermediate supports.




As already mentioned above, the yarn guiding rod


11


is made of carbon fibers to reduce the inertia force. It is, for example, in

FIG. 1

supported by bearings


21


and


22


at the bearing points


15


and


18


. The distance “d” of these two adjacent bearings


21


and


22


from one another corresponds therefore to three times the winding station spacing “b.” As no longer shown in the section of

FIG. 1

, after each third winding station, a further bearing is present.




As the carbon fiber yarn guiding rod


11


is less flexible than a standard yarn guiding rod made of steel, the yarn guiding rod


11


does not need to be supported beside each individual winding station


1


to


7


, rather, as described above, the increased distance “d” between two adjacent bearings


21


and


22


is sufficient. Important for the present invention is that this distance “d” in minimum is in any case larger than twice the traverse stroke “a.”




At the bearings


21


and


22


, as well as at the other bearings not shown, irregular wear occurs repeatedly in the carbon fiber yarn guiding rod


11


. The bearings


21


and


22


are hereby, as a rule, also subject to wear. If the bearings


21


and


22


and so on are simply replaced by new bearings, it must be taken into consideration that the replacement bearings will act on worn areas of the yarn guiding rod


11


and thus that the yarn guiding rod


11


continues to wear, whereby too much clearance rapidly occurs.




For this reason it is provided, as shown in

FIG. 2

, that after the bearings


21


and


22


have been removed, the new replacement bearings


23


and


24


are mounted on those places where the traversing yarn guiding rod


11


is not yet worn. This is, for example, the case with the possible bearing points


16


and


19


, as shown in FIG.


2


. The procedure here is that, for example, all old bearings


21


,


22


etc. are exchanged yearly for new bearings


23


,


24


etc. in relation to the now exposed bearing points


15


and


18


, the new bearing points


16


and


19


are staggered to the amount of at least one traverse stroke “a” (in

FIG. 2

to the right), practically to the amount of one winding point spacing “b.” The new bearing points


16


and


19


in the open-end spinning machine have already been prepared beforehand for this purpose, for example by means of the provision of affixing bore holes. The new distance “e” between two adjacent replacement bearings


23


and


24


corresponds hereby to the previous distance “d.”




In the case of the replacement bearings


23


and


24


, as well as all further replacement bearings, very cheap plastic components are involved. As a result of the staggered arrangement of the bearings, each newly applied replacement bearing


23


and


24


acts on a non-worn part of the traversing yarn guiding rod


11


, whereby a good bearing mating arises.




When the next bearing change is due, as shown in

FIG. 3

, the old bearings


23


and


24


as well as all the other bearings are again collectively changed and replaced by new replacement bearings


25


,


26


etc. The new replacement bearings


25


and


26


are now located at the prepared bearing points


17


and


20


. The new distance “f” between bearings corresponds again to the previous distances between bearings “d” and “e.” The old bearing points


16


and


19


are now exposed. This results in the advantage that the newly applied replacement bearings


25


and


26


do not act together with worn parts of the yarn guiding rod


11


.




In

FIG. 3

a further replacement bearing


27


can be seen to the far left, which has become visible on the drawing surface due to the staggering of the present invention. The distance “g” between the replacement bearing


27


and the adjacent replacement bearing


25


corresponds to the other distance “f.”




Due to the exchanging of the bearings according to the present invention as shown in

FIGS. 1

to


3


, the replacing of a yarn guiding rod


11


or of individual parts of same as a result of wear is considerably delayed. The yarn guiding rod


11


can last for considerably longer than a year, thus avoiding the need for a yearly replacement. The new replacement bearings


23


,


24


or


25


,


26


are always applied where the yarn guiding rod


11


is not yet worn. It is important in this process that the open-end spinning machine is so designed beforehand so that the replacement bearings


23


to


26


can be mounted as desired at different bearing points


14


to


20


.




In the enlarged drawings in

FIGS. 4 and 5

, two adjacent sliding bearings


28


and


29


, open on one side and made of plastic, are shown. Such open-sided sliding bearings


28


and


29


make it possible to assemble replacement bearings


23


to


26


without having to thread them onto the yarn guiding rod


11


. The sliding bearings


28


and


29


can each be applied to a fixing rail


30


or the like.





FIG. 6

shows an arrangement similar to

FIG. 4

, but with reference characters increased by 100. In

FIG. 6

, the yarn guiding rod


111


has a reduced radial dimension along its surface


111


W due to the wear on the open sided sliding bearing


128


. Likewise,

FIG. 7

corresponds to the

FIG. 5

arrangement, with the drawing reference numerals increased by 100 and showing a different location axially along the guiding rod


111


supported from underneath by the sliding bearing


129


. In this

FIG. 7

arrangement, the bottom side of the guiding rod


111


has a worn section


111


W′.

FIGS. 8 and 9

correspond respectively to

FIGS. 6 and 7

at the same axial locations, but with the guide rod


111


rotated 180° about its longitudinal axis so that the worn surfaces


111


W and


111


W′ are now exposed and not engaging the sliding bearings


128


and


129


. Thus, by the simple step of rotating the guide rod


111


, a new set of bearing surfaces is available on the guide rod without actually moving the location of the bearings


128


,


129


. This process (rotation of the guide rod


111


) can be performed with or without replacement of the sliding bearings


128


and


129


. For example, in situations where most of the wear is on the guide rod


111


, and nominal wear is on the sliding bearings


128


and


129


, the sliding bearings


128


and


129


need not be replaced. However, the process could also include replacing bearings with new bearings


128


and


129


.





FIGS. 10 and 11

schematically depict another alternative method of utilizing the open sided bearing assemblies of

FIGS. 4 and 5

to effectively replace the bearing surfaces of the guiding rod


211


. In these

FIGS. 10 and 11

, the reference numerals from

FIGS. 4 and 5

are utilized for the guide rod


211


and the bearings


228


and


229


, increased by 200.

FIG. 10

shows an assembly before a bearing replacement step, including a centrally positioned bearing


229


similar to the bearing


129


of

FIGS. 7 and 9

with an upwardly open side and laterally spaced bearings


228


with a downwardly open side such as the bearing


128


in the embodiments of

FIGS. 6 and 8

. In

FIG. 11

, there is shown the same arrangement as in

FIG. 10

, but with the sliding bearings replaced respectively by open sided bearing assemblies open in the opposite direction. Thus, the central bearing is a downwardly open sliding bearing


228


such as in

FIGS. 6 and 8

, and the laterally spaced bearings


229


are constructed similarly to the upwardly open bearings of

FIGS. 7 and 9

. Thus, the same bearing positions can be used for the replacement bearings, as long as the same now face against an unworn side of the guide rod


211


. In situations where the wear is primarily on the guide rod


211


, and not on the open sliding bearings


228


and


229


, the old bearings


228


and


229


could be used, moving them to the new positions. The invention also contemplates replacing these open sliding bearings with new sliding bearings.




These processes for replacing the bearings as described in the preceding two paragraphs and illustrated in

FIGS. 6-11

can also be subsequently followed by the above described axial displacement of the replacement bearings with respect to the old bearings (compare FIGS.


1


-


5


), thus further increasing the useful operating life of the guiding rods.




The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.



Claims
  • 1. A process for changing bearing support surfaces in a textile machine which produces X-packages and includes:a traversing yarn guiding rod which in use carries a plurality of yarn guides operable to guide respective yarns to respective X-packages with axial traversing movements of the yarn guiding rod, and a plurality of bearings disposed at respective bearing points and operably supporting the yarn guiding rod to be slidable axially thereover during the traversing movements of the yarn guiding rod, said bearings being spaced axially of the yarn guiding rod from one another by a distance corresponding to at least an in use axial traversing stroke of the yarn guiding rod, said bearings including: respective first bearings which are open on a first side such that they can be positioned to slidably engage said yarn guiding rod at a first lateral side of the yarn guiding rod, and respective second bearings which are laterally open on a second side such that they can be positioned to engage said yarn guiding rod at a second lateral side of the yarn guiding rod facing oppositely of said first lateral side, said process comprising: rotating the yarn guiding rod around its longitudinal axis to a new position so that worn surfaces of the yarn guiding rod face away from bearing surfaces of the bearings and unworn surfaces of the yarn guide rod face the bearing surfaces of the bearings.
  • 2. A process according to claim 1, further comprising replacing the bearings with new bearings disposed at the same bearing points as the old bearings and facing in the same direction.
  • 3. A textile machine comprising:a traversing yarn guiding rod which in use carries a plurality of yarn guides operable to guide respective yarns to respective X-packages with axial traversing movements of the yarn guiding rod, and a plurality of bearings disposed at respective bearing points and operably supporting the yarn guiding rod to be slidable axially thereover during the traversing movements of the yarn guiding rod, said bearings being spaced axially of the yarn guiding rod from one another by a distance corresponding to at least an in use axial traversing stroke of the yarn guiding rod, and said bearings including: respective first bearings which are open at a first side such that they can be positioned to slidably engage said yarn guiding rod at a first lateral side of the yarn guiding rod, and respective second bearings which are open on a second side such that they can be positioned to engage said yarn guiding rod at a second lateral side of the yarn guiding rod facing oppositely of said first lateral side.
  • 4. A textile machine according to claim 3, wherein the yarn guiding rod and the first and second bearings are configured to accommodate selective disposition of the yarn guiding rod to extend in different opposite axial directions with respect to a drive connection with the yarn guiding rod.
  • 5. A textile machine according to claim 3, wherein fastening means for the bearings are so constructed that the first and second bearings can be selectively positioned at same position with respect to the yarn guiding rod.
  • 6. A traversing guide rod assembly for a textile machine producing x-packages, comprising:a traversing yarn guiding rod, and bearings supporting the guiding rod at a spacing between bearings which is at least twice as great as an in use traversing stroke of the guiding rod, wherein bearing points are provided for accommodating replacement bearings to be assembled during collective exchange and replacement of the bearings staggered with respect to previous bearing points in such a way that the new bearing points are at a distance to the now exposed previous bearing points, which distance corresponds to at least one traverse stroke.
  • 7. An assembly according to claim 6, wherein the bearings take the form of sliding bearings open on one side.
  • 8. An assembly according to claim 7, wherein the yarn guiding rod is made of carbon fiber.
  • 9. An assembly according to claim 6, wherein the yarn guiding rod is made of carbon fiber.
  • 10. The assembly according to claim 6, wherein the traversing yarn guiding rod is operable to support a plurality of yarn guides, said yarn guides in use guiding yarn to respective X-packages being formed.
  • 11. The assembly according to claim 10, wherein the bearings including a plurality of slide bearings disposed along the length of and supporting the traversing yarn guiding rod for axial traversing movements.
  • 12. The textile machine according to claim 11, wherein the bearings take the form of sliding bearings open on one side.
  • 13. The textile machine according to claim 12, wherein said textile machine is an open-end spinning machine.
  • 14. The textile machine according to claim 13, wherein the yarn guiding rod is made of carbon fibers.
  • 15. The textile machine according to claim 12, wherein the yarn guiding rod is made of carbon fibers.
  • 16. The textile machine according to claim 11, wherein said textile machine is an open-end spinning machine.
  • 17. The textile machine according to claim 16, wherein the yarn guiding rod is made of carbon fibers.
  • 18. A textile machine comprising:a traversing yarn guiding rod which in use carries a plurality of yarn guides operable to guide respective yarns to respective X-packages with axial traversing movements of the yarn guiding rod, and a plurality of bearings disposed at respective bearing points and operably supporting the yarn guiding rod to be slidable axially thereover during the traversing movements of the yarn guiding rod, said bearings being spaced axially of the yarn guiding rod from one another by a distance corresponding to at least twice an in use axial traversing stroke of the yarn guiding rod, and replacement bearing points for accommodating replacement bearings to be assembled during collective exchange and replacement of the bearings with the replacement bearings staggered with respect to the previous bearing points in such a way that the respective replacement bearing points are at an axial distance from the now exposed respective previous bearing points, which axial distance corresponds to at least one traversing stroke of said yarn guiding rod.
Priority Claims (1)
Number Date Country Kind
198 49 233 Oct 1998 DE
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Continuation-In-Part of U.S. application Ser. No. 09/396,408 filed on Sep. 15, 1999, now U.S. Pat. No. 6,360,416 the contents of which are incorporated herein by reference thereto.

US Referenced Citations (23)
Number Name Date Kind
3208134 Krewson, Jr. Sep 1965 A
3365783 Foster Jan 1968 A
4050140 Newell Sep 1977 A
4516396 Stahlecker et al. May 1985 A
4847038 Martin Jul 1989 A
4850091 Stadelmann Jul 1989 A
5030019 Stahlecker Jul 1991 A
5447795 Pohn et al. Sep 1995 A
5452504 Tatro et al. Sep 1995 A
5499773 Raasch et al. Mar 1996 A
5553367 Mahoney Sep 1996 A
5592807 Breitenhuber et al. Jan 1997 A
5675881 Stadelmann Oct 1997 A
5927638 Stahlecker Jul 1999 A
6027065 Stahlecker Feb 2000 A
6032452 Zott Mar 2000 A
6055801 Stahlecker May 2000 A
6067787 Wassenhoven May 2000 A
6082091 Schroder Jul 2000 A
6105355 Winzen et al. Aug 2000 A
6299096 Stahlecker Oct 2001 B1
6360416 Stahlecker Mar 2002 B1
6385849 Bryant, Jr. et al. May 2002 B1
Continuation in Parts (1)
Number Date Country
Parent 09/396408 Sep 1999 US
Child 09/774663 US