The present invention relates to the field of material handling, and more specifically, to a process for handling cargo and a cargo handling facility for use in such process.
Approximately ninety-five percent of world cargo volume moves by marine vessels.
Historically, a large portion of sea cargo was breakbulk goods, namely, loose cargo, such as slings of bananas, or coils of steel, stowed directly in the hold of a ship.
Conventionally, when the ship docked, a crew of stevedores supplied by a stevedoring firm stood ready to assist in the off-loading of the cargo. The off-loading commenced with the ship's crane, dockside gantry, or mobile crane supplied by the stevedoring firm or the port in question, being utilized to transfer the cargo from the ship's hold to a debarkation area on the dock defined by the reach of the crane(s). The stevedores thereafter moved such cargo by forklift from the debarkation area to a storage area, such as a warehouse, whereupon warehouse employees assumed carriage of the cargo. With the cargo so removed from the debarkation area, further cargo could be transferred there by the crane, and the method repeated until such time as the hold was empty. The process was thereafter reversed, for loading.
This conventional method of ship unloading and loading is relatively slow, labour intensive, and costly. Moreover, it is subject to weather delays, particularly in harsher climates. Accordingly, in recent years,
Containerization pemits substantial improvements in the speed by which cargo is loaded and unloaded, and in the shipping industry, profits are made by maximizing the amount of time that vessels are in production, namely, transporting goods, and minimizing the amount of time that vessels are in port.
However, containerization is not without its drawbacks.
As one such drawback, standard containers are typically engineered for loads up to 20 tons, whereas many discrete loads, such as steel coils, are in excess of that mass.
As another such drawback, the containers themselves represent a significant load, thereby reducing the transport capacity of the vessel.
Further, lakers, which carry the bulk of the cargo within the Great Lakes, are of a size and configuration which is not amenable to the large scale cartage of containers.
It is an object of the present invention to provide for the handling of cargo, including but not limited to breakbulk cargo, in a manner that is relatively inexpensive compared to conventional methods of handling breakbulk cargo.
This object, amongst, others, is met by the present invention, a process for handling cargo.
The process for handling cargo comprises the step of providing a cargo handling facility.
The cargo handling facility includes a wharf defining a marine berth of sufficient length to accommodate the docking of a marine vessel in substantially parallel relation to a sidewall of the wharf; a shelter having a roof structure overlying the marine berth and an adjacent portion of the wharf; one or more overhead lifting means, such as overhead cranes, are mounted beneath the roof structure for movement over the marine berth and over the adjacent portion of the wharf in both transverse and parallel directions relative to the sidewall of the wharf. This provides for movement of the cargo by the overhead lifting means between the marine vessel and one or more exterior transport positions located on the wharf, which exterior transport positions are also preferably located under the roof structure.
The cargo handling facility preferably further includes a waterside wall extending upwardly, from the bed of water on which the wharf sits, to the roof structure, so that the marine berth is sheltered on the water side by the waterside wall.
The cargo handling facility preferably also further includes a warehouse having an access wall in which one or more cargo doorways opening onto the wharf are provided. The warehouse structure is preferably oriented with its access wall positioned towards and arranged substantially parallel to the waterside edge of the wharf, such that the marine berth is sheltered on the land side by the access wall. The one or more exterior transport positions are preferably located one each on the wharf outside a respective one of the one or more cargo doorways.
One or more cargo conveyance means are preferably associated one each with said one or more cargo doorways, and each of said one or more cargo conveyance means is adapted to convey cargo between a respective exterior transport position on the wharf outside its associated cargo doorway to a respective interior transport position in the warehouse inside its associated cargo doorway.
The transport means is for moving cargo between the interior transport positions and the interior of the warehouse.
The location and the structure of the facility provides for an efficient and advantageous deployment of stevedore and warehouse labour, thereby to permit handling of cargo, including breakbulk cargo, in a manner that is relatively inexpensive as compared to conventional breakbulk cargo handling processes.
Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter of which is briefly described hereinafter.
A process for handling cargo according to a preferred embodiment of the present invention will now be described with general reference to
The process comprises the step of providing a cargo handling facility which is designated with general reference numeral 20 in
In the preferred embodiment illustrated, the wharf 22 defines a marine berth of sufficient length to accommodate the docking of a marine vessel 42, said marine berth being shown in phantom outline in
The marine vessel 42 is shown, inter alia, in
The warehouse 24 of the preferred embodiment is not essential to the broadest conception of the invention, but where present preferably is a climate-controlled structure having an access wall 46, a back wall 48 opposed to the access wall 46, and end walls 50 extending between the access wall 46 and the back wall 48, all as indicated in
The access wall 46 is provided with one or more cargo doorways 52, numbering five in the preferred embodiment illustrated, opening onto said wharf 22, and one or more cargo doors 54, associated one each with said one or more cargo doorways 53, are also provided, as illustrated in
Located within the warehouse 24, and specifically, defined on the storage floor thereof, are second 56, third 58 ad fourth 60 delivery alleys, adapted to permit the traverse of delivery vehicles as set forth hereinafter, and provided in the exterior wall structure 62 of the warehouse 24 (as shown generally in
The second delivery alley 56 is located proximate and substantially parallel to the access wall 46, and is adapted to permit the traverse of loaded transport trucks 44; the third delivery alley 58 is located proximate to the back wall 48 of the warehouse 24, and is adapted to permit traverse by a pair of loaded transport trucks 44 in side-by-side relation; and the fourth deliver valley 60 is located adjacent to and parallel the third delivery alley 58, and is adapted to permit the traverse of loaded rail cars (not shown).
The staging structure 26 is connected exteriorly to warehouse 24 and forms a heated airlock 66 in combination therewith, said airlock 66 having located therein extensions of the third delivery alley and fourth delivery alley, numbered 68, 70 respectively in
The one or more cargo conveyance means 28 are associated one each with said one or more cargo doorways 52, with each of said one or more cargo conveyance means 28 being adapted to convey cargo between a respective exterior transport position 72 on the wharf 22 outside its associated cargo doorway 52 to a respective interior transport position 74 in the warehouse 24 inside its associated cargo doorway 52. The exterior transport positions 72 are shown in phantom outline in
As best illustrated in
As illustrated in
The roof structure 80 overlies the wharf 22 and the marine berth 36, thereby to overly the one or more overhead lifting means 32, the marine berth 36, and the exterior transport positions 74. Lights (not shown) are preferably suspended beneath the roof structure 80 to illuminate the sheltered area.
The waterside wall 82 extends upwardly, from the bed of the water body on which the wharf sits, to the roof structure 80, such that the marine berth 36 is sheltered on the water side by the waterside wall 82, and in the preferred embodiment, is arranged substantially parallel to the access wall 46.
The shelter end walls 84 substantially enclose the ends of said wharf 22, said end walls 84 each having an overhead door 64 located therein to permit ingress and egress of transport trucks to and from the first delivery alley 40.
The one or more overhead lifting means 32, preferably being one or more overhead cranes, are provided to move cargo between a berthed vessel, as illustrated in
In the preferred embodiment illustrated, the first overhead crane 86 is arranged such that its rails 88 are disposed adjacent and parallel to the access wall 46 and the waterside wall 82, respectively, and is provided with, for example, three bridges 90, each having at least one trolley hoist 92.
The transport means 34 is for moving cargo between the interior transport positions 74 and the interior 79 of the warehouse 24 and, as illustrated in
Other steps in the inventive process will become evident upon consideration of the following description of the facility 20 in operation.
In operation, a vessel to be unloaded will be maneuvered into the marine berth, as indicated by the sequence of
Thereafter, stevedores will unload the cargo from the vessel utilizing the first overhead crane 86.
Typically, such cargo will be breakbulk cargo, such as coils of steels, stowed in the hold, as well as sundry containers secured topside to the vessel.
Unloading involves opening the doors to the hold of the vessel, as indicated by the sequence of
After cargo is deposited onto the wheeled carts 78 (which form part of the cargo conveyance means 28) the associated cargo doorway 54 is opened, the wheeled carts 78 are urged into the warehouse interior 79; and the cargo doorway 54 is closed, as indicated by the sequence of
Warehousing/logistics of the cargo occurs contemporaneously with unloading.
Specifically, as the wheeled carts 78 reach the interior transport positions 74, as shown in
Transport trucks, rail cars/rail car movers and/or tow motors (not shown) may also be utilized to move cargo within the warehouse, so as to be within the reach of a given second overhead crane 96, or to bring said cargo into the airlock 66, to shed excess moisture prior to warehousing, as desired.
A similar process is followed in reverse, for loading of the vessel, as will be readily understood by persons of ordinary skill in the art upon review of the foregoing disclosure, and as such, is not described herein in detail.
Numerous advantages flow from the present process and facility as compared to processes and facilities of the prior art.
As one advantage, the consolidation of equipment, combined with the ability to readily operate in darkness, and inclement weather conditions, permits permanent staffing of the facility, both in terms of warehouse workers and stevedores, in a shift work environment, which heretofore has been out of reach. The economies of scale inherent in the process and facility disclosed provide significant advantages in efficiencies and costs, particularly in relation to, for example, operating costs, all to the benefit of shippers, port authorities, warehousers and stevedores.
As another advantage, the consolidation of stevedoring and warehousing functions within a single management unit simplifies the transportation chain. Shippers may therefore demand greater accountability, which, in turn, should tend to minimize damage and deterioration in the transport chain, with resultant cost benefits.
As yet another advantage, the consolidation of operations and economies of scale readily permit the introduction of automated inventory control systems.
As yet another advantage, the process provides for an efficient allocation of labour between stevedores and warehouse labour, such that the involvement of stevedores in warehouse/logistic efforts is minimized, and such that the involvement of warehouse/logistics employees in stevedoring functions is minimized, with resultant cost benefits flowing therefrom.
Of course, various modifications and alterations may be used in the present invention without departing from its spirit or scope. Accordingly, the present invention should be understood as limited only by the accompanying claims, purposively construed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2,444,612 | Oct 2003 | CA | national |