Claims
- 1. A process for manufacturing a lightweight aggregate for use in the building industry, which comprises:
- (a) blending fly ash and an effective amount less than 5%, calculated as CaO, of quick lime, hydrated lime or mixtures thereof based on the total dry weight of fly ash and lime to increase the crushing strength of a pellet or granule formed therefrom;
- (b) forming the blend into granules or pellets with an effective amount of water to allow pelletization;
- (c) curing or hardening the pellets or granules at a temperature maintained within a range of from 35.degree. to 100.degree. C. in an atmosphere saturated with water vapor for a time sufficient to dry the pellets or granules and to increase the crushing strength of the pellets or granules.
- 2. The process according to claim 1 wherein the curing or hardening of the pellets or granules is at a temperature maintained within a range of from 35.degree. C. to 85.degree. C.
- 3. The process according to claim 1, wherein the hardening or curing temperature is within the range of from 50.degree. C. to 85.degree. C.
- 4. A process for manufacturing a lightweight aggregate for use in the building industry, which comprises:
- (a) blending siliceous material and an effective amount less than 5%, calculated as CaO, of quick lime, hydrated lime or mixtures thereof based on the total dry weight of siliceous material and lime to increase the crushing strength of a pellet or granule formed therefrom;
- (b) forming the blend into granules or pellets with an effective amount of water to allow pelletization;
- (c) curing or hardening the pellets or granules at a temperature maintained within a range of from 35.degree. to 100.degree. C. in an atmosphere saturated with water vapor for a time sufficient to dry the pellets or granules and to increase the crushing strength of the pellets or granules.
- 5. The process according to claim 4, wherein the pellets or granules are manufactured from siliceous material that retains heat from its method of production.
- 6. The process according to claim 4, wherein the siliceous material at least partially comprises hot fuel ash.
- 7. The process according to claim 4, wherein the siliceous material is pulverised fly ash.
- 8. The process according to claim 4, wherein the amount of lime is within the range of from 1 to 4.5% by weight, calculated as CaO, and based on the dry weight of lime plus siliceous material.
- 9. The process according to claim 4, wherein the pellets are processed by molding to form building materials before they are hardened or cured and are then hardened or cured as a processed mass.
- 10. The process according to claim 4, wherein the pellets or granules are produced by a wet process and the lime is produced by slaking quick lime which is then immediately used in the process.
- 11. The process according to claim 4, wherein during manufacture of the pellets or granules the temperature is within the range from about 50.degree. C. to 85.degree. C.
- 12. The process according to claim 4 wherein the lightweight aggregate comprises quick lime and siliceous material.
- 13. The process according to claim 4 wherein the lightweight aggregate comprises hydrated lime and siliceous material.
- 14. The process according to claim 4 wherein the lightweight aggregate comprises quick lime, hydrated lime and siliceous material.
- 15. The process according to claim 4 wherein the curing or hardening of the pellets or granules is at a temperature maintained within a range of from 35.degree. C. to 85.degree. C.
Priority Claims (1)
Number |
Date |
Country |
Kind |
8228182 |
Oct 1982 |
GBX |
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Parent Case Info
This application is a continuation of application Ser. No. 617,093 filed on May 31, 1984, filed as PCT GB83/00248, Oct. 3, 1983, published as WO84/01367, Apr. 12, 1984, now abandoned.
US Referenced Citations (8)
Foreign Referenced Citations (2)
Number |
Date |
Country |
2639655 |
Mar 1978 |
DEX |
1354562 |
May 1974 |
GBX |
Non-Patent Literature Citations (1)
Entry |
Chemical Abstracts, vol. 92, No. 6, 2/80, Abstract No. 46437a. |
Continuations (1)
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Number |
Date |
Country |
Parent |
617893 |
May 1984 |
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