PROCESS FOR PREPARING A PHOTOVOLTAIC CELL

Abstract

A process for encapsulating a photovoltaic cell, comprising the steps of: (1) sequentially laying back-panel, ethylene-vinyl acetate copolymer (hereinafter referred to as EVA), cell group, EVA and glass from bottom to top; subsequently, laminating the module after all layers are aligned; (2) mounting accessories to the laminated module; the cell group comprises a plurality of cell pieces, which is electrically connected through electric conductors; a light-absorbing strip is disposed between the cell pieces, which is used to refract or reflect the light irradiating on the space between the cell pieces to other areas on the cell pieces; after aligning the light-absorbing strip to the spaces between the cell pieces, the laminating process of the module can be performed.

Description

TECHNICAL FIELD OF THE INVENTION

The present invention relates to the technical field of solar cells, and more particularly, to a process for preparing a photovoltaic cell.

BACKGROUND OF THE INVENTION

A traditional crystalline silicon photovoltaic cell has metal electrode on both the front and rear surfaces. These upper and lower metal electrodes are crucial for collecting and transmitting photo-generated carriers, forming a part of the main structure of a photovoltaic cell. Meanwhile, the metal electrode located on the front surface can affect the conversion efficiency of a photovoltaic cell in some degree due to a part of the light being blocked by the electrodes, resulting in a power loss at about 5%-9%. In order to reduce the blocking light loss of the front surface of a photovoltaic cell, those skilled in the art have proposed various technical solutions. For instance, patent application no. 201410083955.8 discloses a solar cell having a light refractor, which is a structure capable of reducing the blocking light loss of the solar cell. Furthermore, patent application no. 201420104426.7 named “solar cell having a light reflector” also discloses a solar cell structure capable of lowering the blocking light loss. However, the encapsulating process of these two structures are not explicitly provided in the prior art.

SUMMARY OF THE INVENTION

The purpose of the present invention is to solve the shortcomings in the prior art, and provide a process for preparing a photovoltaic cell to traditional solar cell structures having a reflector or a refractor.

To achieve the above purpose, the present invention adopts the following technical solution:

A process for encapsulating a photovoltaic cell, comprising the steps of:

(1) Sequentially laying back-panel, ethylene-vinyl acetate copolymer (hereinafter referred to as EVA), cell group, EVA and glass from bottom to top; subsequently, laminating the module after all layers are aligned;

(2) Mounting accessories to the laminated module;

The cell group comprises a plurality of cell pieces, which is electrically connected through electric conductors. Meanwhile, a light-absorbing strip, which is disposed between the cell pieces, is used to refract or reflect the light irradiating on the space between the cell pieces to other areas on the cell piece. After aligning the light-absorbing strip to the spaces between the cell pieces, the laminating process of the module can be performed.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the light-absorbing strip is a groove-shaped structure, which is disposed on the glass and has an inverted triangle-shaped cross section. Each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent. The light-absorbing strip is disposed to correspond to the space between the cell pieces.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the light-absorbing strip is a prism structure, which is disposed in the space between the cell pieces and has a triangle-shaped cross section. The prism structure is correspondingly bonded to the space between the cell pieces.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the method for electrically connecting the cell pieces through the electric conductors, comprising the steps of:

Firstly, bonding the fingers of the front-side electrode that are perpendicular to the cell piece to the electric conductor through conductive adhesive, wherein the length of the electric conductor is two times of that of a cell piece; subsequently, when the cell pieces are electrically connected, bonding the portion of the electric conductor that exceeds the length of a cell piece to the rear-side electrode of another cell piece through the conductive adhesive, thereby electrically connecting the positive electrode of one cell piece to the negative electrode of another.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the electric conductor comprises a conductive band and a light-reflecting prism structure having a triangle-shaped cross section. Each of the two base angles of the triangle is not less than 45 degrees, and the surface of each base angle is mirror-surface processed. The bottom edge of the light-reflecting prism structure is bonded to the conductive band, and the length of the bottom edge is as long as the width of the conductive band. When electrically connecting the cell pieces, the connecting process comprises the steps of:

(1) Bonding the light-reflecting prism structure having a triangle-shaped cross section to the conductive band; at this moment, the length of the triangle-shaped light-reflecting prism structure is as long as that of a cell piece; subsequently, perpendicularly bonding or soldering the conductive band that is bonded to the light-reflecting prism structure to the fingers through conductive adhesive; finally, electrically connecting the portion of the conductive band which exceeds the length of a cell piece to the rear-side electrode of another cell piece through soldering or conductive adhesive; repeating the above steps, thereby implementing the electrical connection of the cell pieces.

(2) Perpendicularly bonding the conductive band to the fingers through the conductive adhesive; subsequently, electrically connecting the portion of the conductive band that exceeds the length of a cell piece to the rear-side electrode of another cell piece through soldering or conductive adhesive; finally, bonding the triangle-shaped light-reflecting prism structure to the conductive band of the cell piece; repeating the above steps, thereby implementing the electrical connection of the cell pieces.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the electric conductor is composed of two parts: one part is the light-reflecting prism-structured conductive band having a triangle-shaped cross section, and the other part is the flattened conductive band. The light-reflecting prism-structured conductive band is soldered to the fingers of the cell piece, or bonded to the fingers of the cell piece through conductive adhesive. The flattened conductive band is electrically connected to the rear-side electrode of another cell piece through soldering or conductive adhesive.

In another aspect of the present invention, when laminating a module, a groove-shaped strip having an inverted triangle-shaped cross section is firstly prepared on the glass. Each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent. The groove-shaped strip having an inverted triangle-shaped cross section is disposed to correspond to the interconnect electrode on the cell piece. When laminating the module, the laminating process must be performed after the groove-shaped strip having an inverted triangle-shaped cross section is aligned to the interconnect electrode.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the conductive adhesive comprises the following raw materials calculated by mass percent: conductive phase at 30-80%, metal and non-metal oxide at 1-10%, organic medium at 5-30%, and organic binding agent and additives at 10-30%.

In another aspect of the present invention, during the process for encapsulating a photovoltaic cell, the fingers are arranged in a discontinuous short-line array. The dimension of the line array is designed to be 5×50-50×150, wherein the width of the line is 0.03 mm-0.2 mm, and the height of the line is 0.005 mm-0.02 mm.

According to the method for encapsulating a photovoltaic cell of the present invention, the cell pieces capable of reducing the blocking light loss can be assembled into a photovoltaic cell. After being assembled, the light-utilizing rate of the photovoltaic cell can be greatly improved, making a significant contribution to the performance enhancement of the photovoltaic cells.

BRIEF DESCRIPTION OF THE DRAWINGS

To clearly expound the present invention or technical solution, the drawings and embodiments are hereinafter combined to illustrate the present invention. Obviously, the drawings are merely some embodiments of the present invention and those skilled in the art can associate themselves with other drawings without paying creative labor.

FIG. 1 is a schematic diagram illustrating the arrangement of the fingers of the cell piece of the present invention;

FIG. 2 is a structure diagram of the electric conductor of the present invention;

FIG. 3 is a structure diagram of the cell piece provided with a conductive band;

FIG. 4 is a structure diagram of the assembled cell pieces;

FIG. 5 is a sectional view of the photovoltaic cell;

FIG. 6 is a schematic diagram illustrating the arrangement of the fingers of another cell piece provided with a conductive band; and

FIG. 7 is a structure diagram of the triangular prism light-reflecting strip having various-shaped vertex angles.

DETAILED DESCRIPTION OF THE INVENTION

Drawings and detailed embodiments are combined hereinafter to elaborate the technical principles of the present invention.

Embodiment 1

Step 1: preparing a cell piece;

Selecting a polycrystalline silicon cell silicon chip having a dimension of 156 mm×156 mm; subsequently, preparing a crystalline silicon cell after cleaning, texturing, diffusing, removing fouling, preparing an anti-reflection layer, printing rear-side electrode and printing back surface field; finally, preparing the contact electrode structure shown in FIG. 1 through screen-printing. As shown in FIG. 1, a plurality of fingers 2 is distributed in parallel on the cell piece 1.

Specifically, a front-side printing screen having a same structure is firstly prepared, and the conductive contact slurry is deposited on the surface of the cell piece via screen-printing method. After being sintered at a temperature of 200° C.-950° C. in a conventional chain-type sintering furnace, the contact slurry is burnt through the anti-reflection layer on the surface of the silicon chip, and forms an excellent ohmic contact with the emitter of the cell piece in a lower layer, thereby implementing the preparation of a cell piece 1 having complete electrical performances. After being tested by related instruments, cell pieces having same conversion efficiency are sorted out, which can be used in the subsequent laying and series-connecting process of the modules.

Step 2:

Selecting a conductive band 4 having a dimension of 1 mm×0.2 mm×10 mm as shown in FIG. 2, wherein the conductive band 4 is a tinned copper soldering strip; subsequently, coating one surface of the conductive band 4 with a layer of binding agent having a length of 156 mm; bonding the light-reflecting prism structure 3 having a triangle-shaped cross section to the conductive band 4, thereby forming a combined structure shown in FIG. 2 after being heated and solidified at a temperature of 50° C.-150° C.; as shown in FIG. 1, fingers 2 are printed on the front-side electrode of the cell piece 1 prepared in step 1; subsequently, coating conductive adhesive on the fingers 2; bonding the conductive band 4 of the light-reflecting prism structure 3 having a triangle-shaped cross section in step 2 to the fingers 2, or enabling the conductive band 4 to be perpendicular to the fingers 2, thereby preparing a soldering pad used for soldering and connecting the conductive band 4; subsequently, soldering the conductive band 4 to the soldering pad; after being heated and solidified, the conductive band 4 and the soldering pad are firmly combined, thereby forming a combined structure shown in FIG. 3.

Step 3: laying the laminating materials of the lower layers of the module;

As shown in FIG. 5, laying back-panel 8 and EVA 6 on the baseplate glass; the baseplate glass can effectively improve the intensity of the base.

Step 4: laying and connecting the cell pieces;

Bonding the portion of the conductive band 4 that exceeds the length of a cell piece to the rear-side electrode of another cell piece through conductive adhesive; or soldering the conductive band 4 to the rear-side electrode of another cell piece, thereby enabling the positive electrode of one cell piece to be electrically connected to the negative electrode of another; subsequently, as shown in FIG. 4, series-connecting all of the cell units; heating the cell pieces by hot wind or infrared at a temperature of 50° C.-150° C., thereby implementing the process of laying and connecting all of the cell pieces.

Step 5: laying the laminating materials of the upper layers of the module;

Sequentially laying EVA 6 and glass 5 as shown in FIG. 5; placing the light-absorbing strip 9 of the cell piece on the glass 5, wherein the light-absorbing strip 9 of the cell piece is a groove-shaped structure having an inverted triangle-shaped cross section; each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent; subsequently, aligning the light-absorbing strip 9 to the space between the cell pieces before performing a laminating process; after completing the above steps, placing the module into the laminating machine for receiving a standard laminating process;

Step 6: mounting the accessories to the module;

Mounting the accessories (e.g., frame, junction box, etc.) to the laminated module, thereby implementing the process of preparing a module;

The following method can also be adopted in step 2 of this embodiment:

Selecting a conductive band 4 having a dimension of 1 mm×0.2 mm×310 mm, wherein the conductive band 4 is a tinned copper soldering strip; perpendicularly bonding the conductive band 4 to the fingers 2 through conductive adhesive, or soldering the conductive band 4 to the fingers 2 in a conventional soldering way, thereby forming a combined structure shown in FIG. 2; subsequently, bonding the light-reflecting prism structure 3 having a triangle-shaped cross section to the conductive band 4 on the cell piece.

Embodiment 2

Step 1: preparing a cell piece;

Selecting a polycrystalline silicon cell silicon chip having a dimension of 156 mm×156 mm; subsequently, preparing a crystalline silicon cell after cleaning, texturing, diffusing, removing fouling, preparing an anti-reflection layer, printing rear-side electrodes and printing back surface field; finally, preparing the contact electrode structure shown in FIG. 1 through screen-printing. As shown in FIG. 1, a plurality of fingers 2 is distributed in parallel on the cell piece 1.

Specifically, a front-side printing screen having a same structure is firstly prepared, and the conductive contact slurry is deposited on the surface of the cell piece via screen-printing method. After being sintered at a temperature of 200° C.-950° C. in a conventional chain-type sintering furnace, the contact slurry is burnt through the anti-reflection layer on the surface of the cell silicon chip, and forms an excellent ohmic contact with the emitter of the cell piece in a lower layer, thereby implementing the preparation of a cell piece 1 having complete electrical performances. After being tested by the testing instrument, cell pieces having same conversion efficiency are sorted out, which can be used in the subsequent laying and series-connecting process of the modules.

Step 2: laying and connecting the cell pieces;

Soldering and series-connecting the prepared cell pieces through the tinned copper soldering strips having a dimension of 1 mm×0.2 mm×310 mm (equaling to the conductive band 4 in embodiment 1) by a traditional soldering and series-connecting technology, or bonding the tinned copper soldering strip having a dimension of 1 mm*0.2 mm*310 mm to the cell piece through conductive adhesive; subsequently, bonding the portion of the conductive band 4 that exceeds the length of a cell piece to the rear-side electrode of another cell piece through conductive adhesive, or soldering the conductive band 4 to the rear-side electrode of another cell piece, thereby enabling the positive electrode of one cell piece to be electrically connected to the negative electrode of another; subsequently, coating the binding agent on the tinned copper soldering strip, and bonding the light-reflecting prism structure 3 having a triangle-shaped cross section to the tinned copper soldering strip, thereby enabling them to be firmly combined.

Step 3:

As shown in FIG. 5, sequentially laying back-panel 8, EVA 6, cell group 7, EVA 6, glass 5 on a glass bedding layer; in this step, the light-absorbing strip must be aligned to the space between the cell pieces (in this embodiment, the light-absorbing strip of the cell piece can be that adopted in embodiment 1, or can be the triangle-shaped prism which is disposed in the space between the cell pieces and has a triangle-shaped cross section; this prism structure is correspondingly bonded to the space between the cell pieces).

Step 4: laminating the module;

After completing the above steps, placing the module into a laminating machine for receiving a standard laminating process;

Step 5: mounting the accessories to the module;

Mounting the accessories (e.g., frame, junction box, etc.) to the laminated module, thereby implementing the process of preparing a module;

The following method for laying and connecting cell pieces can also be adopted in step 2 of this embodiment:

Firstly, bonding the light-reflecting prism structure 3 having a triangle-shaped cross section to the conductive band 4 having a dimension of 1 mm×0.2 mm×310 mm, wherein the conductive band 4 is a tinned copper soldering strip; subsequently, perpendicularly bonding the conductive band 4 to the fingers of the cell piece through conductive adhesive, or directly soldering the conductive band 4 to the cell piece that is perpendicular to the fingers; subsequently, electrically connecting the portion of the conductive band 4 that exceeds the cell piece to the rear-side electrode of another cell piece; finally, repeating the above steps, thereby implementing the connection of all cell pieces.

Embodiment 3

Step 1: preparing a cell piece;

Selecting a polycrystalline silicon cell silicon chip having a dimension of 156 mm×156 mm; subsequently, preparing a crystalline silicon cell after cleaning, texturing, diffusing, removing fouling, preparing an anti-reflection layer, printing rear-side electrodes and printing back surface field; finally, preparing the contact electrode structure shown in FIG. 1 through screen-printing. As shown in FIG. 1, a plurality of fingers 2 is distributed in parallel on the cell piece 1.

Specifically, a front-side printing screen having a same structure is firstly prepared, and the conductive contact slurry is deposited on the surface of the cell piece via screen-printing method. After being sintered at a temperature of 200° C.-950° C. in a conventional chain-type sintering furnace, the contact slurry is burnt through the anti-reflection layer on the surface of the cell silicon chip, and forms an excellent ohmic contact with the emitter of the cell piece in a lower layer, thereby implementing the preparation of a cell piece 1 having complete electrical performances. After being tested by the testing instrument, cell pieces having same conversion efficiency are sorted out, which can be used in the subsequent laying and series-connecting process of the modules.

Step 2: connecting the cell pieces;

Selecting a conductive band 4 having a dimension of 1 mm×0.2 mm×310 mm, wherein the conductive band 4 is a tinned copper soldering strip, and half portion of the conductive band 4 is a light-reflecting prism-structured conductive band having a triangle-shaped cross section; as shown in FIG. 4, perpendicularly bonding the light-reflecting prism-structured conductive band having a triangle-shaped cross section to the fingers through conductive adhesive, or soldering it to the fingers of the cell piece according to a conventional soldering method; subsequently, bonding the flattened conductive band to the rear-side electrode of another cell piece through conductive adhesive, or soldering the flattened conductive band to the rear-side electrode of the cell piece via a conventional soldering method, thereby enabling the two cell pieces to be electrically connected; finally, heating and solidifying the conductive band and the cell piece, enabling them to be firmly combined. Thus, the structure shown in FIG. 3 is formed.

Step 3: laying the laminating materials of the module;

As shown in FIG. 5, sequentially laying back-panel 8, EVA 6, cell piece 7, EVA 6 and glass 5 from bottom to top on a baseplate glass; the baseplate glass can improve the intensity of the base; a light-absorbing strip of the cell piece is disposed on the glass 5, and the light-absorbing strip of the cell piece is a groove-shaped structure having an inverted triangle-shaped cross section; each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent; during the laminating process, the light-absorbing strip of the cell piece must be aligned to the space between the cell pieces; after laying all of the materials, placing the module into a laminating machine for receiving a standard laminating process.

Step 4: mounting accessories to the module;

Mounting the accessories (e.g., frame, junction box, etc.) to the laminated module, thereby implementing the process of preparing a module;

In step 3 of this embodiment, the light-absorbing strip of the cell piece can also be a light-reflecting triangular prism disposed between the cell pieces, namely, the prism structure having a triangle-shaped cross section.

Embodiment 4

Step 1: preparing a cell piece;

Selecting a polycrystalline silicon cell silicon chip having a dimension of 156 mm×156 mm; subsequently, preparing a crystalline silicon cell after cleaning, texturing, diffusing, removing fouling, preparing an anti-reflection layer, printing rear-side electrodes and printing back surface field; finally, preparing the contact electrode structure shown in FIG. 1 through screen-printing. As shown in FIG. 1, a plurality of fingers 2 is distributed in parallel on the cell piece 1.

Specifically, a front-side printing screen having a same structure is firstly prepared, and the conductive contact slurry is deposited on the surface of the cell piece via screen-printing method. After being sintered at a temperature of 200° C.-950° C. in a conventional chain-type sintering furnace, the contact slurry is burnt through the anti-reflection layer on the surface of the cell silicon chip, and forms an excellent ohmic contact with the emitter of the cell piece in a lower layer, thereby implementing the preparation of a cell piece 1 having complete electrical performances. After being tested by the testing instrument, cell pieces having same conversion efficiency are sorted out, which can be used in the subsequent laying and series-connecting process of the modules.

Step 2:

As shown in FIG. 2, selecting a conductive band 4 having a dimension of 1 mm×0.2 mm×310 mm, wherein the conductive band 4 is a tinned copper soldering strip; subsequently, perpendicularly bonding or soldering the conductive band 4 to the fingers of the cell piece, thereby forming the combined structure shown in FIG. 3; subsequently, bonding the portion of the conductive band 4 that exceeds the length of a cell piece to the rear-side electrode of the cell piece through conductive adhesive, enabling one cell piece to be electrically connected to another; After electrically connecting a plurality of cell pieces, the cell group shown in FIG. 4 is prepared.

Step 3: laying the laminating materials of the module;

As shown in FIG. 5, sequentially laying back-panel 8, EVA 6, cell piece 7, EVA 6 and glass 5 from bottom to top on a baseplate glass, wherein the baseplate glass can improve the intensity of the base; after laying and aligning all of the materials, placing the module into a laminating machine for receiving a standard laminating process.

Step 4: mounting accessories to the module;

Mounting the accessories (e.g., frame, junction box, etc.) to the laminated module, thereby implementing the process of preparing a module;

In this embodiment, the conductive band 4 is not specially processed to reduce the blocking light loss. Therefore, in order to reduce the light loss, a groove-shaped structure having an inverted triangle-shaped cross section is disposed on the glass 5. Each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent. The triangular groove-shaped structure is disposed to correspond to the conductive band 4 on the cell pieces. Furthermore, the inverted triangular grooved-shaped structure is disposed on the glass 5 and is disposed in the space between the cell pieces.

Embodiment 5

The difference between this embodiment and embodiment 4 is: the space between the cell pieces is provided with a prism structure having a triangle-shaped cross section; the prism structure is correspondingly bonded to the space between the cell pieces; before laminating the module, the glass must be aligned to the corresponding position of the cell piece.

Embodiment 6

The difference between this embodiment and other embodiments is:

As shown in FIG. 6, the fingers of the cell piece are arranged in a discontinuous short-line array; the dimension of the line array is designed to be 5×50-50×150, wherein the width of the line is 0.03 mm-0.2 mm, and the height of the line is 0.005 mm-0.02 mm.

In the above embodiment, the conductive adhesive comprises the following raw materials calculated by mass percent: conductive phase at 30-80%, metal and non-metal oxide at 1-10%, organic medium at 5-30%, and organic binding agent and additives at 10-30%.

The conductive phase is a mixture composed of one or more materials selected from silver powder, copper powder, silver-plated copper powder, gold powder, palladium powder, nickel powder and other metal powders having an excellent conductivity or advantageous characteristic. In the mixture of metal and non-metal oxide, the metal material is composed of at least three materials selected from lead, bismuth, calcium, magnesium, zinc, platinum, tantalum, rhodium, nickel, chromium and palladium. The non-metal oxide is a mixture composed of at least two oxides selected from diboron trioxide, phosphorus pentoxide, vanadium pentoxide and tellurium trioxide. The organic binding agent is a material selected from ethyl cellulose, acrylic resin, cellulose nitrate and phenolic resin, or can be a mixture of them. The organic medium is selected from terpilenol, carbitol, diethylene glycol monoethyl, or can be a mixture of them. The additives comprises surface active agent, thixotropic agent, defoaming agent, dispersing agent, sintering inhibitor, oxidation inhibitor and swelling inhibitor. After being sufficiently mixed and uniformly stirred, the above materials can be made into the conductive adhesive of the present invention through special equipment. The conductive adhesive prepared according to above mixing ratio has a high bonding force at the temperature of 100-500° C., which can effectively bond the interconnect electrode to the surface of the cell piece while maintaining a good electrical conductivity.

The description of above embodiments allows those skilled in the art to realize or use the present invention. Without departing from the spirit and essence of the present invention, those skilled in the art can combine, change or modify correspondingly according to the present invention. Therefore, the protective range of the present invention should not be limited to the embodiments above but conform to the widest protective range which is consistent with the principles and innovative characteristics of the present invention. Although some special terms are used in the description of the present invention, the scope of the invention should not necessarily be limited by this description. The scope of the present invention is defined by the claims.

Claims

1. A process for encapsulating a photovoltaic cell, comprising the steps of: sequentially laying back-panel, EVA, cell group, EVA and glass from bottom to top; subsequently, laminating the module after all layers are aligned;mounting accessories to the laminated module; wherein the cell group comprises a plurality of cell pieces, which is electrically connected through electric conductors, wherein a light-absorbing strip is disposed between the cell pieces, which is used to refract or reflect the light irradiating on the space between the cell pieces to other areas on the cell piece, wherein after aligning the light-absorbing strips to the space between the cell pieces, the laminating process of the module can be performed.

2. The process for encapsulating a photovoltaic cell of claim 1, wherein the light-absorbing strip is a groove-shaped structure, which is disposed on the glass and has an inverted triangle-shaped cross section, wherein each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent, and wherein the light-absorbing strip is disposed to correspond to the space between the cell pieces.

3. The process for encapsulating a photovoltaic cell of claim 1, wherein the light-absorbing strip is a prism structure, which is disposed at the space between the cell pieces and has a triangle-shaped cross-section, and wherein the prism structure is correspondingly bonded to the space between the cell pieces.

4. The process for encapsulating a photovoltaic cell of claim 2, wherein the method for electrically connecting the cell group through electric conductors, comprises the steps of: bonding the fingers of the front-side electrode that are perpendicular to the cell piece to the electric conductor through conductive adhesive, wherein the length of the electric conductor is two times of that of a cell piece; when the cell pieces are electrically connected, bonding the portion of the electric conductor that exceeds the length of a cell piece to the rear-side electrode of another cell piece through conductive adhesive, thereby electrically connecting the positive electrode of one cell piece to the negative electrode of another.

5. The process for encapsulating a photovoltaic cell of claim 4, wherein the electric conductor comprises a conductive band and a light-reflecting prism structure having a triangle-shaped cross section, wherein each of the two base angles of the triangle is not less than 45 degrees, and the surface of each base angle is mirror-surface processed, wherein the bottom edge of the light-reflecting prism structure is bonded to the conductive band, and the length of the bottom edge is as long as the width of the conductive band, wherein when the cell pieces are electrically connected, the connecting process comprises the steps of: bonding the light-reflecting prism structure having a triangle-shaped cross section to the conductive band; at this moment, the length of the triangle-shaped light-reflecting prism structure is as long as that of a cell piece; subsequently, perpendicularly bonding or soldering the conductive band that is bonded to the light-reflecting prism structure to the fingers through conductive adhesive; finally, electrically connecting the portion of the conductive band that exceeds the length of a cell piece to the rear-side electrode of another cell piece through soldering or conductive adhesive; repeating the above steps, thereby implementing the electrical connection of the cell pieces;perpendicularly bonding the conductive band to the fingers through conductive adhesive; subsequently, electrically connecting the portion of the conductive band that exceeds the length of a cell piece to the rear-side electrode of another cell piece through soldering or conductive adhesive; finally, bonding the triangle-shaped light-reflecting prism structure to the conductive band of the cell piece; repeating the above steps, thereby implementing the electrical connection of the cell pieces.

6. The process for encapsulating a photovoltaic cell of claim 4, wherein the electric conductor is composed of two parts: one part is the light-reflecting prism-structured conductive band having a triangle-shaped cross section, and the other part is the flattened conductive band, wherein the light-reflecting prism-structured conductive band is soldered to the fingers of the cell piece, or bonded to the fingers of the cell piece through conductive adhesive, wherein the flattened conductive band is electrically connected to the rear-side electrode of another cell piece through soldering or conductive adhesive.

7. The process for encapsulating a photovoltaic cell of claim 4, wherein when laminating a module, a groove-shaped strip having an inverted triangle-shaped cross section is firstly prepared on the glass, wherein each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent, wherein the groove-shaped strip having an inverted triangle-shaped cross section is disposed to correspond to the interconnect electrode on the cell piece, and wherein when laminating the module, the laminating process must be performed after the groove-shaped strip having an inverted triangle-shaped cross section is aligned to interconnect electrode.

8. The process for encapsulating a photovoltaic cell of claim 4, wherein the conductive adhesive comprises the following raw materials calculated by mass percent: conductive phase at 30-80%, metal and non-metal oxide at 1-10%, organic medium at 5-30%, and organic binding agent and additives at 10-30%.

9. The process for encapsulating a photovoltaic cell of claim 4, wherein the fingers are arranged in a discontinuous short-line array, wherein the dimension of the line array is designed to be 5×50-50×150, and wherein the width of the line is 0.03 mm-0.2 mm, and the height of the line is 0.005 mm-0.02 mm.

10. The prism-structured strip or groove-shaped strip having a triangle-shaped cross section of claim 2, wherein the three corners of the triangle are preferably to be absolute sharp corners, and the corners are preferred to be as small as possible, wherein considering the limitation of processing technologies, the sharp corners can also be an arc-shaped or platform-like minute structure from a micro perspective, or a minute structure having other shapes, wherein the dimensional proportion of the minute structure and the total length of the cross section of the triangle should be small, otherwise the light-reflecting effect of the triangular prism light-reflecting strip can be affected.

11. The prism-structured strip or groove-shaped strip having a triangle-shaped cross section of claims 3, wherein the three corners of the triangle are preferably to be absolute sharp corners, and the corners are preferred to be as small as possible, wherein considering the limitation of processing technologies, the sharp corners can also be an arc-shaped or platform-like minute structure from a micro perspective, or a minute structure having other shapes, wherein the dimensional proportion of the minute structure and the total length of the cross section of the triangle should be small, otherwise the light-reflecting effect of the triangular prism light-reflecting strip can be affected.

12. The prism-structured strip or groove-shaped strip having a triangle-shaped cross section of claims 5, wherein the three corners of the triangle are preferably to be absolute sharp corners, and the corners are preferred to be as small as possible, wherein considering the limitation of processing technologies, the sharp corners can also be an arc-shaped or platform-like minute structure from a micro perspective, or a minute structure having other shapes, wherein the dimensional proportion of the minute structure and the total length of the cross section of the triangle should be small, otherwise the light-reflecting effect of the triangular prism light-reflecting strip can be affected.

13. The prism-structured strip or groove-shaped strip having a triangle-shaped cross section of claims 6, wherein the three corners of the triangle are preferably to be absolute sharp corners, and the corners are preferred to be as small as possible, wherein considering the limitation of processing technologies, the sharp corners can also be an arc-shaped or platform-like minute structure from a micro perspective, or a minute structure having other shapes, wherein the dimensional proportion of the minute structure and the total length of the cross section of the triangle should be small, otherwise the light-reflecting effect of the triangular prism light-reflecting strip can be affected.

14. The prism-structured strip or groove-shaped strip having a triangle-shaped cross section of claims 7, wherein the three corners of the triangle are preferably to be absolute sharp corners, and the corners are preferred to be as small as possible, wherein considering the limitation of processing technologies, the sharp corners can also be an arc-shaped or platform-like minute structure from a micro perspective, or a minute structure having other shapes, wherein the dimensional proportion of the minute structure and the total length of the cross section of the triangle should be small, otherwise the light-reflecting effect of the triangular prism light-reflecting strip can be affected.

15. The process for encapsulating a photovoltaic cell of claim 3, wherein the method for electrically connecting the cell group through electric conductors, comprises the steps of: bonding the fingers of the front-side electrode that are perpendicular to the cell piece to the electric conductor through conductive adhesive, wherein the length of the electric conductor is two times of that of a cell piece; when the cell pieces are electrically connected, bonding the portion of the electric conductor that exceeds the length of a cell piece to the rear-side electrode of another cell piece through conductive adhesive, thereby electrically connecting the positive electrode of one cell piece to the negative electrode of another.

16. The process for encapsulating a photovoltaic cell of claim 15, wherein the electric conductor comprises a conductive band and a light-reflecting prism structure having a triangle-shaped cross section, wherein each of the two base angles of the triangle is not less than 45 degrees, and the surface of each base angle is mirror-surface processed, wherein the bottom edge of the light-reflecting prism structure is bonded to the conductive band, and the length of the bottom edge is as long as the width of the conductive band, wherein when the cell pieces are electrically connected, the connecting process comprises the steps of: bonding the light-reflecting prism structure having a triangle-shaped cross section to the conductive band; at this moment, the length of the triangle-shaped light-reflecting prism structure is as long as that of a cell piece; subsequently, perpendicularly bonding or soldering the conductive band that is bonded to the light-reflecting prism structure to the fingers through conductive adhesive; finally, electrically connecting the portion of the conductive band that exceeds the length of a cell piece to the rear-side electrode of another cell piece through soldering or conductive adhesive; repeating the above steps, thereby implementing the electrical connection of the cell pieces;perpendicularly bonding the conductive band to the fingers through conductive adhesive; subsequently, electrically connecting the portion of the conductive band that exceeds the length of a cell piece to the rear-side electrode of another cell piece through soldering or conductive adhesive; finally, bonding the triangle-shaped light-reflecting prism structure to the conductive band of the cell piece; repeating the above steps, thereby implementing the electrical connection of the cell pieces.

17. The process for encapsulating a photovoltaic cell of claim 15, wherein the electric conductor is composed of two parts: one part is the light-reflecting prism-structured conductive band having a triangle-shaped cross section, and the other part is the flattened conductive band, wherein the light-reflecting prism-structured conductive band is soldered to the fingers of the cell piece, or bonded to the fingers of the cell piece through conductive adhesive, wherein the flattened conductive band is electrically connected to the rear-side electrode of another cell piece through soldering or conductive adhesive.

18. The process for encapsulating a photovoltaic cell of claim 15, wherein when laminating a module, a groove-shaped strip having an inverted triangle-shaped cross section is firstly prepared on the glass, wherein each of the two base angles of the inverted triangle is not less than 45 degrees, and the inner wall of each base angle is transparent, wherein the groove-shaped strip having an inverted triangle-shaped cross section is disposed to correspond to the interconnect electrode on the cell piece, and wherein when laminating the module, the laminating process must be performed after the groove-shaped strip having an inverted triangle-shaped cross section is aligned to interconnect electrode.

19. The process for encapsulating a photovoltaic cell of claim 15, wherein the conductive adhesive comprises the following raw materials calculated by mass percent: conductive phase at 30-80%, metal and non-metal oxide at 1-10%, organic medium at 5-30%, and organic binding agent and additives at 10-30%.

20. The process for encapsulating a photovoltaic cell of claim 15, wherein the fingers are arranged in a discontinuous short-line array, wherein the dimension of the line array is designed to be 5×50-50×150, and wherein the width of the line is 0.03 mm-0.2 mm, and the height of the line is 0.005 mm-0.02 mm.